Service Manual

\EDIC@ EasyBloodGas

Cat. No. 6502

Software Flow Chart MANUAL STANDBY
TEST COMPONENTS
1 PUMP
2 VALVE
3 SAMPLER SWITCHES
CONFIRM? 4 DOOR SWITCH
5 REAGENT READER

REPLACE COMPONENTS TEST FLUIDICS

1 REAGENT MODULE 1 FLOW
2 ELECTRODES 2 BUBBLE DETECTOR CAL
3 PUMP TUBING 3 PUMP CAL
4 SENSOR MODULE/SAMPLER
5 VALVE MODULE

SENSOR STATUS ELECTRODE mV’s

1 ELECTRODE mV’s 1 CALIBRANT A mV’s

2 BAROMETRIC PRESSURE 2 CALIBRANT B mV’s
3 TEMPERATURE

DIAGNOSTICS
1 TEST COMPONENTS
2 TEST FLUIDICS
3 SENSOR STATUS
4 PRIME FLUIDS

PATIENT RESULTS LAST CONTROL

1 LAST 1 LEVEL 1
2 ALL 2 LEVEL 2
3 ENTER ID# 3 LEVEL 3

DAILY CLEANER
QC RESULTS PRINT QC STATS
DAILY CLEANER 1 LAST CONTROL 1 LEVEL 1
HOME MENU SCREENS 2 PRINT QC STATS 2 LEVEL 2
3 PLOT QC CHARTS 3 LEVEL 3
1 *
4 ALL LEVELS
2 *
3 CALIBRATE
4 DAILY CLEANER
5 SECOND MENU SECOND MENU
1 STANDBY REFERENCE LIMITS PLOT QC CHARTS
2 REPLACE COMPONENTS 1 QC LEVEL 1 1 pH
3 DIAGNOSTICS 2 QC LEVEL 2
CALIBRATE 2 PCO2
4 STORED INFORMATION 3 QC LEVEL 3 3 PO2
5 SETUP MENU STORED INFORMATION 4 NORMAL 4 ALL CHARTS
6 ADJUST DISPLAY 5 CRITICAL
CALIBRATION 1 PATIENT RESULTS
SCREENS 2 QC RESULTS
3 REFERENCE LIMITS
4 CALIBRATION DATA CALIBRATION DATA
LIFT SAMPLER TO
ANALYZE 5 REAGENT MODULE
6 PRINTOUTS 1 SLOPES
2 mV’s USER OPTIONS
HOME MENU
pH PCO2 PO2 3 PUMP/BUBBLE DETECTORS
1 ANALYZE SAMPLE 1 DATE/TIME
2 ANALYZE QC 2 LANGUAGE
3 CALIBRATE 3 CORRELATION
4 DAILY CLEANER 4 BAROMETRIC PRESSURE
ANALYZE QC 5 SECURITY CODE
5 SECOND MENU
1 LEVEL 1 REAGENT MODULE
2 LEVEL 2 1 STATUS
3 LEVEL 3 2 CONCENTRATIONS CONFIGURATION
4 PROFICIENCY
1 CAL FREQUENCY 8 HRS
2 AUTO STANDBY OFF
3 PO2 /PCO2 /BP mmHg
4 TEMPERATURE C
CALIBRATE
PRINTOUTS 5 Hb g/dL

1 USER OPTIONS
CALIBRATION
2 CONFIGURATION
SCREENS PRINTER OPTIONS
3 PRINTER OPTIONS
4 PATIENT LIMITS 1 PRINTER ON
5 QC LIMITS 2 CAL’D VALUES ON
6 PATIENT INFORMATION 3 PRINTOUTS (x2) OFF

DAILY CLEANER

DAILY CLEANER SECURITY CODE SETUP MENU SET REFERENCE LIMITS

SCREENS
1 USER OPTIONS 1 QC LEVEL 1
2 CONFIGURATION 2 QC LEVEL 2
* * * *
3 PRINTER OPTIONS 3 QC LEVEL 3
4 SET REFERENCE LIMITS 4 NORMAL
5 PATIENT INFORMATION 5 CRITICAL
SECOND MENU
CONFIRM? 6 DELETE DATA
1 STANDBY Default off
2 REPLACE COMPONENTS
PATIENT INFORMATION
3 DIAGNOSTICS ADJUST DISPLAY
4 STORED INFORMATION 1 PATIENT ID OFF
1 BRIGHTNESS↑
5 SETUP MENU 2 PATIENT TEMP OFF
2 BRIGHTNESS↓
6 ADJUST DISPLAY 3 Hb OFF
3 REVERSE
4 FIO2 OFF
5 TIME DRAWN OFF
6 OPERATOR ID OFF

DELETE DATA
1 ALL QC LEVEL 1
2 ALL QC LEVEL 2
3 ALL QC LEVEL 3
4 ALL QC LEVELS
5 ALL PATIENT RESULTS
Table of Symbols

▲ Important information

★ Conditions which may cause data loss or analyzer malfunction

Biohazard warning

Electrical hazard

©2001 Medica Corporation

i
 Service Manual Contents

Software Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .inside front cover

Table of Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i

Product Description

System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Sensor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Sampler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Valve Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Printer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
CPU Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Pre-Amp Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Contact Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Valve Module Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Rear Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Replacement List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Troubleshooting

Troubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
AC Power Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
DC Power Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Display Assembly Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Sensor Module Heat Control Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Valve Module Heat Control Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Printer Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Pump Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Valve Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Electrode Signal Input Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Serial Communication Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Repair
Repair Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Rear Housing Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Rear Housing Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Printer Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Printer Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Display Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Display Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
CPU Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
CPU Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Flash Device Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Flash Device Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Printer EPROM Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Access Door Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Access Door Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Pre-Amp PC Board/Contact Housing Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Pre-Amp PC Board/Contact Housing Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Valve Cable Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Valve Cable Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Pump Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Pump Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Sampler Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Sampler Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
In-field Reprogrammability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Appendix
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-J
 P R O D U C T D E S C R I P T I O N N

System Overview

T he repairs and procedures in this manual are intended for authorized field service
engineers. Instructions describe the repair or replacement of all modular internal
components. It is recommended that the field service engineer also refer to the Operator’s
Manual for detailed instructions on operating and troubleshooting the analyzer to determine
if repair or replacement is necessary for an internal component. The Replacement List
indicates assemblies and components available to the field service engineer. Refer to the
Repair section of this manual for the CPU schematic. Before performing any service, the
reagent module must be removed.

All components should be considered biohazardous (contaminated with HIV or

other pathogens).
Any replaceable component which comes in contact with biological samples,
including the sampler, electrodes, sensor module, pump tubing, valve module and
reagent module may contain contaminated material. Treat all components, during
use and disposal, as you would any biohazardous material.

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 P R O D U C T D E S C R I P T I O N N

Sensor Module
Contains heat control circuitry, sampler position
sensors, bubble detectors, door sensor, sampler, and
compression plate. The electrodes (PO2, PCO2, pH,
reference) are housed in the sensor module.

Sampler
Attached to sensor module. Contains sample probe
with probe wiper. The sampler is removable from the
sensor module as a replacement part.

2
 P R O D U C T D E S C R I P T I O N

Valve Module
Controls reagent (from reagent module) or air
selection. The valve module contains a ceramic valve,
motor, position detector and reagent preheater. There
are no serviceable parts inside the valve module.

Printer Assembly
Contains the printer mechanism, printer software, and
printer electronics. Prints analysis, calibration and
diagnostic data.

CPU Assembly
Contains transformer, software, inputs (electrodes,
barometric pressure, room temperature), motor
control circuitry, sensor module heat control, and 2
serial ports.

3
 P R O D U C T D E S C R I P T I O N N

Pre-amp PC Board
Connects contact housing to the CPU assembly and
amplifies electrode signals.

Pump Assembly
Contains peristaltic pump with wire connector.

4
 P R O D U C T D E S C R I P T I O N N

Contact Housing
Contains all contacts from the electrodes, as well as
the contact housing cable for connection to the CPU
assembly.

Display Assembly
(Analyzer operator interface.) Contains operator
keypad and LCD display.

5
 P R O D U C T D E S C R I P T I O N N

Valve Module Cable

Connects valve module to the CPU board.

Rear Housing Assembly

Rear housing contains the printer paper bay and
cover, serial number label, and the openings for the
fuse holder, AC power cord socket, battery connec-
tion, RS-232 serial interface connection, barcode
reader connection, and power voltage setting.

6
 P R O D U C T D E S C R I P T I O N

Replacement List
The items on this list are available for purchase from
Medica Corporation.

Description Catalog Number

*Access Door (manufactured before April 2001) 6509
Access Door 6541
Barcode Reader 6520
Cable, Contact Housing 6514
Cable, Valve Module 6516
Compression Plate 6508
*Contact Housing (manufactured before April 2001) 6515
*CPU Assembly (manufactured before April 2001) 6517
*Display Assembly (manufactured before April 2001) 6511
Contact Housing 6538
CPU Assembly 6539
Display Assembly 6540
Operator’s Manual 6501
pH Electrode 6201
PCO2 Electrode 6202
PO2 Electrode 6203
Pump Assembly 6513
Reagent Module 6101
Reference Electrode 6204
Printer Assembly 6510
Pump Tubing 6504
Sampler 6306
Sensor Module 6506
Serial Cable 6518
Service Manual 6502
Valve Module 6507
110V Barcode Reader Power Supply 6524
220V Barcode Reader Power Supply 6525
Pre-Amp PC Board 6536

*Before ordering replacements, contact Medica Technical Service

7
 T R O U B L E S H O O T I N G G

Troubleshooting Overview

This section describes troubleshooting the mechanical

and electrical functions of the EasyBloodGas
analyzer. Medica recommends that dealers maintain
an inventory of operational test assemblies for
troubleshooting purposes. These test assemblies can
substitute the questionable assemblies to confirm
failures. Only those items listed on the Replacement
List are available for purchase. For information on
troubleshooting the fluidic system and electrodes,
refer to the EasyBloodGas Operator’s manual.

▲ Run quality control material after any

troubleshooting procedure.

Troubleshooting Guide
Determine the problem and corrective action needed.

Action Steps
Problem/Description Problem Source Corrective Action Steps

Blank display/No response Power malfunction AC power verification

Defective display DC power verification
Display assembly verification
EPROM verification
Sensor module temperature not at Sensor module failure Check sensor module heat control
37.0 +– 0.1°C CPU assembly failure verification

Valve module temperature not Valve module failure Check valve module heat control
at 36 – 41°C CPU assembly failure verification
Printer does not print Printer malfunction Printer verification
No pump movement Pump motor malfunction Pump verification
No valve movement Valve motor malfunction Valve verification
Electrode voltages out of Electrodes or signal input Check sensor module installation
specification malfunction and performance
Electrode signal input verification
Serial transmission failure Serial cable Serial communication verification
Transmission Protocol

8
 T R O U B L E S H O O T I N G

AC Power Verification
When the power is first turned on, the EasyBloodGas
analyzer will “beep,” and the display will light up. If
this fails to happen, follow the verification procedure
in this section. Review this entire section before
replacing any components. First confirm that the
power cord is inserted securely inside the AC power
cord socket.

Warning: Careless handling of AC power,

especially 220V, can be hazardous or
fatal. Only qualified personnel should
work with AC power.

Fuse Holder AC Power Cord Socket

EasyBloodGas
100-115~VAC Blood Gas Analyzer
0.8A For in vitro diagnostic use only.
50/60 Hz Patents Pending
Manufactured in USA by Medica Corporation
Bedford, Massachusetts 01730

220~VAC
0.4A !
50/60 HZ

Max pump SERIAL NO.

working pressure:
15PSI

NOTE: ETL LISTED

CONFORMS TO
For 100-115 VAC UL STD 3101-1 C
operation, the
78559 CERTIFIED TO
voltage select CAN/CSA STD C22.2 NO. 1010.1
switch marked
110 and 220 must
be in the 110
position.

004434-001 R0
\EDIC@

220
220
110

110

or

Factory-set Power Voltage Setting

1 Remove the power cord from the AC power cord

socket.

2 Verify that the voltage selector switch voltage

setting (110V or 220V) matches the power outlet
voltage. If it does not, correct the setting.

★3 Verify that the fuses have the correct rating. Push

down on the fuse holder release tab and pull the
F0.8 or F0.4
fuse holder straight out. Inspect both fuses.
• For 110V analyzers, the fuses must be rated
0.8A, 250 volts
• For 220V analyzers, the fuses must be rated
0.4A, 250 volts

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 T R O U B L E S H O O T I N G G

Remove the fuses from the fuse holder. Using a

standard ohmmeter, measure continuity between the
ends of each fuse. Replace defective fuses.

If the voltage setting and the fuses are correct, but

“no power” or “blank display” continues, proceed as
follows:

4 Remove the rear housing. See Rear Housing

Removal in the Repair section for instructions.

5 Reinstall the power cord (cord not shown).

6 Measure the voltage between the bottom sides of

components L7 and L8 on the CPU assembly
using a standard voltmeter.
• For 110V analyzers, the measured voltage
must be 90V to 125V
• For 220V analyzers, the measured voltage
must be 210V to 240V

If no voltage, check the power cord and outlet. If the

measured voltage is incorrect, replace the CPU Test Point Voltage
assembly. See CPU Assembly Removal / Installation Table 1
in the Repair section for instructions.
X1 + 5.00V +– 0.15V
X4 + 28.00V +– 3.00V
X5 + 21.00V +– 2.5V
DC Power Verification X6 - 21.00V +– 2.5V
1 Remove the rear housing. See Rear Housing X7 + 5.00V +– 0.25V
Removal in the Repair section for instructions.
X8 GND Reference
2 Connect the power cord to an electrical outlet,
then to the AC power cord socket. X9 - 12.00V +– 0.25V

3 Connect the reference side of the voltmeter to X8 X10 + 12.00V +– 0.25V

on the CPU board. Table 2
4 Verify the voltage at each test point listed in Table 1. X2 GND Reference
5 Connect the reference side of the voltmeter to X2 X3 + 8.5V +– 1.00V
on the CPU board.
Table 3
6 Verify the voltage at each test point listed in Table 2.
TP9 GND Reference
7 Connect the reference side of the voltmeter to TP9
on the pre-amp PC board. TP10 + 2.000V +– .003V

8 Verify the voltage at each test point listed in Table 3. TP12 - 15.00V +– 0.25V
TP13 - 5.00V +– 0.25V

★ No adjustments are permitted. Failed boards TP14 + 5.00V +– 0.25V

should be replaced. See CPU Assembly TP15 + 15.00V +– 0.25V
Removal / Installation in the Repair section for
instructions.

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 T R O U B L E S H O O T I N G

Display Assembly Verification

For blank display, or faulty keypad operation,
proceed as follows:

1 Remove the power cord from the AC power cord

socket.
2 Remove the rear housing. See Rear Housing
Removal in the Repair section for instructions.
3 Disconnect and reinstall the display cable to the
CPU P2 connector. See Display Assembly
Removal / Installation in the Repair section for
instructions.
4 Reinstall the power cord. If the display now
functions, install the rear housing and resume
normal operation. See Rear Housing Installation in
the Repair section for instructions. If the display or
keypad remain faulty, proceed with step 5.
5 Remove the power cord from the AC power cord
socket. Connect a good “test” display assembly
to the CPU assembly. Reinstall the power cord.

If the “test” display functions properly, the original

display is defective. Replace with a new display
assembly.

If the “test” display does not function, the CPU is

most likely defective. Install a new CPU assembly.
See CPU Assembly Removal / Installation in the
Repair section for instructions.

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 T R O U B L E S H O O T I N G G

Sensor Module Heat SECOND MENU

Control Verification 1 STANDBY
2 REPLACE COMPONENTS
3 DIAGNOSTICS
The EasyBloodGas analyzer contains a temperature 4 STORED INFORMATION
control system that maintains the sensor module 5 SETUP MENU
temperature at an acceptable range of 37.0 + – 6 ADJUST DISPLAY
0.2°C. View the sensor temperature at any time by
proceeding to the SECOND MENU and selecting
DIAGNOSTICS
DIAGNOSTICS, SENSOR STATUS, then
TEMPERATURE. If the displayed temperature is 1 TEST COMPONENTS
2 TEST FLUIDICS
outside the acceptable range, follow the procedure
3 SENSOR STATUS
below to identify the problem. 4 PRIME FLUIDS

1 Touch the outside of the sensor module housing

(white material) and confirm that it is slightly
warm to the touch. If it is warm, it is likely that SENSOR STATUS
the heating system is functioning correctly. If the 1 ELECTRODE mV’s
module does not feel warm, one part of the 2 BAROMETRIC PRESSURE
heating system (either in the sensor module or 3 TEMPERATURE
the CPU) is malfunctioning.

2 Remove the rear housing. See Rear Housing

Removal in the Repair section for instructions.

3 Check the sensor module heater cable connection

at CPU position P5. Verify that the cable is
completely inserted into the connector.

4 If the sensor module temperature remains

abnormal, install a test valve module. Turn power
on and wait 30 minutes.

5 Check the sensor module temperature again. If

the temperature is within specification, resume
normal operation (the first sensor module is
defective). If the temperature remains abnormal,
it is likely that the CPU heating circuitry is faulty.
Install a new CPU assembly. See CPU Assembly
Removal / Installation in the Repair section for
instructions.

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 T R O U B L E S H O O T I N G

SECOND MENU Valve Module Heat Control

1 STANDBY Verification
2 REPLACE COMPONENTS
The EasyBloodGas valve module contains a reagent
3 DIAGNOSTICS
4 STORED INFORMATION pre-heater that maintains the valve temperature
5 SETUP MENU 36–41°C. View the valve temperature by
6 ADJUST DISPLAY proceeding to the SECOND MENU and selecting
DIAGNOSTICS, SENSOR STATUS, then
DIAGNOSTICS TEMPERATURE. If the valve temperature is outside
the acceptable range, proceed as follows:
1 TEST COMPONENTS
2 TEST FLUIDICS
3 SENSOR STATUS 1 Remove the rear housing. See Rear Housing
4 PRIME FLUIDS
Removal in the Repair section for instructions.
2 Check the valve module cable connection at CPU
position P6. Verify that the cable is completely
SENSOR STATUS
installed into the connector.
1 ELECTRODE mV’s
2 BAROMETRIC PRESSURE 3 If the valve temperature remains abnormal, install
3 TEMPERATURE a test valve module. Turn power on and wait 15
minutes.
4 Check the valve temperature again. If the
temperature is within specification, resume
normal operation (the first valve is defective).
If the temperature remains abnormal, it is likely
that the CPU heating circuitry is faulty. Install
a new CPU assembly. See CPU Assembly
Removal / Installation in the Repair section for
instructions.

SECOND MENU
Printer Verification
1 STANDBY If the printer is not actively printing:
2 REPLACE COMPONENTS
3 DIAGNOSTICS
4 STORED INFORMATION ▲ Verify that the printer paper is correctly installed.
5 SETUP MENU
6 ADJUST DISPLAY 1 Proceed to the SECOND MENU and select
SETUP MENU, CONFIGURATION, then
PRINTER. Confirm that the printer is ON. If
SETUP MENU
the printer is OFF, press 3 to turn it on.
1 USER OPTIONS
2 CONFIGURATION 2 Press 9 on the keypad. The printer head should
3 SET REFERENCE LIMITS move across the paper. If the printer head moves,
4 PATIENT INFORMATION resume normal operation. If the printer head
5 DELETE DATA does not move, proceed to Step 3.
3 If the printer is still not working, remove the
CONFIGURATION
power cord from the AC power cord socket, wait
1 CAL FREQUENCY 8HRS
2 AUTO STANDBY OFF
10 seconds, then reinstall the power cord. If the
3 PRINTER ON printer is still not functioning, remove the power
4 PO2 /PCO2 /BP mmHg cord and the rear housing, then remove the
5 TEMPERATURE C printer assembly. Inspect for paper jams or
6 Hb g/dL
CONFIRM? obstructions in the printer head area. See Rear
Housing Removal and Printer Assembly Removal
in the Repair section for instructions.

13
 T R O U B L E S H O O T I N G G

4 Reinstall the printer assembly. See Printer

Assembly Installation in the Repair section for
instructions. Confirm that the printer cable is
completely inserted into the P1 connector on the
CPU. Reinstall the power cord. If the printer fails
to print, install a known working “test” printer
assembly in the analyzer.

If the test printer assembly works, install a new printer

assembly in the analyzer.

If the test printer assembly fails, the CPU is defective.

Install a new CPU assembly. See CPU Assembly
Removal / Installation in the Repair section for
SECOND MENU
instructions.
1 STANDBY
2 REPLACE COMPONENTS
Pump Verification 3 DIAGNOSTICS
4 STORED INFORMATION
For suspected pump problems, proceed to the 5 SETUP MENU
SECOND MENU and select DIAGNOSTICS, 6 ADJUST DISPLAY
TEST COMPONENTS, then PUMP. The screen
DIAGNOSTICS
displays ROTATING.... Look for pump rotation.
When full pump rotation occurs, FULL 1 TEST COMPONENTS
ROTATION? is displayed. Press YES and PASS 2 TEST FLUIDICS
3 SENSOR STATUS
is displayed.
4 PRIME FLUIDS

When there is no pump movement or partial pump

movement, press NO and FAIL is displayed.
Remove the pump tubing and repeat the PUMP test. TEST COMPONENTS
If the test passes, install a new pump tubing and 1 PUMP
resume operation. If the test fails, install a new pump 2 VALVE
3 SAMPLER SWITCHES
assembly. See Pump Assembly Removal / Installation
4 DOOR SWITCH
in the Repair section for instructions. 5 REAGENT READER

Valve Verification SECOND MENU

For suspected valve problems, proceed to the 1 STANDBY
SECOND MENU and select DIAGNOSTICS, 2 REPLACE COMPONENTS
3 DIAGNOSTICS
TEST COMPONENTS, then VALVE. The screen 4 STORED INFORMATION
displays ROTATING..., then FULL 5 SETUP MENU
ROTATION?. Look for rotation of the valve knob 6 ADJUST DISPLAY
and press YES or NO. When full valve knob rotation
occurs, press YES and TESTING... is displayed. DIAGNOSTICS
Internal testing verifies correct valve positioning for the 1 TEST COMPONENTS
Cal A, Cal B, Rinse, Air and Home positions. PASS 2 TEST FLUIDICS
or FAIL is displayed. 3 SENSOR STATUS
4 PRIME FLUIDS

When there is no valve knob movement or partial

valve knob movement, press NO and FAIL is
TEST COMPONENTS
displayed. Repeat the VALVE test. If the test fails
again, install a new valve module. See 1 PUMP
2 VALVE
EasyBloodGas Operator’s Manual for valve
3 SAMPLER SWITCHES
module replacement instructions. 4 DOOR SWITCH
5 REAGENT READER

14
 T R O U B L E S H O O T I N G

Electrode Signal Input Verification

EasyBloodGas electrodes that report out of range
voltages may be defective and require replacement.
Electrode troubleshooting is discussed in the
EasyBloodGas Operator’s Manual. If the EasyBloodGas
analyzer reports repeated electrode voltage errors,
follow this procedure.

1 Remove the EasyBloodGas electrodes from the

electrode module and check for any fluid leakage
around the electrodes and their pins. Examine the
contact housing connectors for any corrosion. All of
these surfaces must be completely dry and salt free.
Reinstall the electrodes and attempt recalibration. If
the voltage problems continue, it is likely that a
defect exists in the amplifier section of the CPU
assembly, or the contact housing is defective.

2 Remove the rear housing. See Rear Housing

Removal in the Repair section for instructions.

3 Remove the Pre-Amp PC Board. See Pre-amp PC

Board/Contact Housing Removal/Installation in the
Repair section for instructions.

4 Install a new pre-amp PC board.

Serial Interface Specifications

Connector 25-pin, D-sub male

Serial Communication Verification
Pin Type RS-232
1 Using an EasyBloodGas test serial cable, connect
Pin Assignments: the analyzer to a device with a known working
serial port.
Pin 1 Chassis, Not connected
Pin 2 TxD 2 Refer to the serial interface specifications on this
Pin 3 RxD page.

Pin 4 RTS
3 When correctly linked, the data that is on the
Pin 5 CTS external device should match the data on the
printout.
Pin 7 Signal Ground
Transmission Rate 2400 bits per second ▲ See EasyBloodGas Operator's Manual for Computer
Bit Configuration 8 data bits, 1 stop Connection setup.
Bit Parity None
Control Codes None
All lines end with carriage return line feed (CRLF)
All transmission is ASCII string

15
 R E P A I R R

SECOND MENU
Repair Overview
1 STANDBY
2 REPLACE COMPONENTS
To replace EasyBloodGas assemblies, disassemble the
3 DIAGNOSTICS
analyzer in the order described in this section, refer-
4 STORED INFORMATION
ring to the photographs for assistance. After rear
5 SETUP MENU
housing removal, the printer assembly and display
6 ADJUST DISPLAY
assembly can be removed without removing the CPU.
Access to all other assemblies requires removing the
CPU board. 4
STORED INFORMATION
Before performing major repairs, print the following
settings from the SECOND MENU by selecting 1 PATIENT RESULTS
STORED INFORMATION, then 2 QC RESULTS
3 REFERENCE LIMITS
PRINTOUTS.
4 CALIBRATION DATA
5 REAGENT MODULE
USER OPTIONS, CONFIGURATION, 6 PRINTOUTS
PRINTER OPTIONS,
PATIENT LIMITS, QC LIMITS,
PATIENT INFORMATION

▲ Quality control data will be lost if the CPU board

is changed.

Required Tools
Only 4 tools are required to remove or install the
EasyBloodGas electronic and mechanical assemblies:

• Phillips screwdriver, #2 magnetic

• Phillips screwdriver, #1
• Needle nose pliers
• Flash Device Removal Tool (provided with software
updates)

▲ Before using the Flash Device Removal Tool, refer

to the instructions included in software update
packages.

16
 R E P A I R

Rear Housing Removal

Cut the printer paper to separate it from the analyzer
and remove paper. Remove the 5 screws from the rear
housing.
Pull back the rear housing.

Rear Housing Installation

Align the rear housing with the front housing. Verify
that all cables are enclosed inside the housings. Insert
and tighten the 5 screws into the rear housing. Do not
over tighten.

Reinstall the printer paper.

17
 R E P A I R R

Printer Assembly Removal

Disconnect the P1 connector from the CPU assembly.

Slide the printer assembly out of the housing tracks.

Avoid pinching the flex cable under the housing.

Printer Assembly Installation

Slide the printer assembly into the front housing cavity,
using a thin, flat object (e.g., business card) to guide
the printer flex cable under the housing. Avoid
pinching the cable.

Insert the printer cable into the P1 connector on the

CPU as shown above.

18
 R E P A I R

Display Assembly Removal

The reagent module, sensor module, valve module,
and printer assembly must be removed before
removing the display assembly.

Disconnect the P2 connector from the CPU assembly.

Remove the 4 screws that run along

the top of the rear surface of the front housing.

After screw removal, grasp the display assembly as

shown and gently lift up and away from the front
housing, guiding the ribbon cable through the open-
ing in the front housing.

Display Assembly Installation

Insert the display cable through the rectangular
window in the front housing.

Align the display assembly insertion hooks with the

openings in the front housing. Push the assembly
against the front housing until it locks. Enclose the top
access door post under the upper right corner of the
display housing.

Reinstall 4 screws along the top surface of the front

housing. Insert the display cable through the opening
and attach the display cable to the P2 connector on
the CPU assembly.

19
 R E P A I R R

CPU Assembly Removal Printer

Assembly

Note: Prior to removing the CPU board, you will need

to print out information that will be lost.

Print out the following:

P5 P1 P2
• User Options
• Configuration
• QC Limits P13
• Patient Limits
• QC Results

Remove the printer assembly before removing CPU P7 P6

assembly. Disconnect cables at CPU positions P1, P2,
P5, P7, P6 and P13.

▲ Before replacing any CPU assemblies, contact the

manufacturer to obtain a CPU replacement that
has been programmed with the analyzer serial
number.

Remove the screw in the center of the CPU (P15),

while supporting the transformer. Carefully slide the
CPU assembly off the 4 corner mounting posts and the
pre-amp PC board.

CPU Assembly Installation

Carefully line up the four corner mounting holes on
the CPU assembly with the mounting posts on the front
housing. Gently push in the CPU assembly, making the
connection between the pre-amp PC board and CPU
assembly.

Secure CPU assembly to front housing with mounting

screw at P15.

20
 R E P A I R

Note: Prior to removing the flash device, you will

need to print out information that will be lost.

Print out the following:

• User Options
• Configuration
• QC Limits
• Patient Limits
• QC Results

★ Before changing the flash device on the EasyBloodGas, follow these steps:

STANDBY? Press yes

STANDBY IN 1 MIN. 333

SERVICE MENU? Press yes

PROG. DOWNLOAD? Press no

LOADER DOWNLOAD? Press no

REPLACE PRE-AMP? Press no

REPLACE FLASH? Press yes

PLEASE CONFIRM! Press yes

POWER DOWN NOW Disconnect power

Flash Device Removal

Remove the flash device with the removal tool by
prying each corner of the flash device until it can be
removed by hand.

Flash Device Installation

Install the flash device into the U3 position with the
chamfered edge in the lower right corner. Incorrect
flash device orientation may damage the flash device
and/or socket.

21
 R E P A I R R

★ After changing the flash device on the EasyBloodGas, power up and follow
these steps:

STANDBY? Press yes

STANDBY IN 1 MIN. 333

QC MENU? Press yes

UNIT SETTINGS? Press no

CLEAR MEMORY? Press yes

PLEASE CONFIRM! Press yes

Printer EPROM Removal and

Installation
Remove the EPROM with the removal tool by prying
each corner of the EPROM until it can be removed by
hand. When installing, make sure that the chamfered
edge of the EPROM is oriented correctly in the
EPROM socket.

22
 R E P A I R

Access Door Removal

Remove the CPU assembly and loosen the top left
screw and loosen or remove the display assembly
before removing the access door.

Lift the right corner of the display assembly to

disengage the access door post. Lift the door to
remove the bottom post.

Access Door Installation

Insert the bottom door post into front housing base.
Lift the right corner of the display assembly and insert
the access door post. Tighten the screw on the rear of
the front housing.

23
 R E P A I R R

★ Before changing the Pre-amp PC board on the EasyBloodGas, follow these steps:

STANDBY? Press yes

STANDBY IN 1 MIN. Press yes, yes, yes, 9, yes, yes

SERVICE MENU? Press yes

PROG. DOWNLOAD? Press no

LOADER DOWNLOAD? Press no

REPLACE PRE-AMP? Press yes

PLEASE CONFIRM! Press yes

POWER DOWN NOW Disconnect power

Pre-amp PC Board/Contact
Housing Removal
Remove the screw which connects the grounding strap
to the pre-amp PC board.

Remove the 6 screws from the pre-amp PC board.

Remove the pre-amp PC board with the contact hous-

ing attached from the front housing. The contact
housing can be removed from the pre-amp PC board
by gripping both sides and pulling apart.

24
 R E P A I R

★ After changing the Pre-amp PC board on the EasyBloodGas, power up and follow
these steps:

STANDBY? Press yes

STANDBY IN 1 MIN. Press yes, yes, yes, yes, yes

QC MENU? Press yes

UNIT SETTINGS? Press no

CLEAR MEMORY? Press yes

PLEASE CONFIRM! Press yes

Pre-amp PC Board/Contact
Housing Installation
Align the opening on the pre-amp PC board with the
CPU board mounting post. This will align the screw
holes. Insert the 6 screws to secure. Do not
overtighten. Connect the grounding strap to the pre-
amp PC board.

25
 R E P A I R R

Valve Cable Removal

Remove the retaining clips securing the valve cable
with needle nose pliers.

Caution: DO NOT damage the posts.

By squeezing the retaining clips with the pliers, the

clips should lift off the posts.

Remove the valve cable from the front housing.

Valve Cable Installation

Caution: DO NOT damage the posts.

Insert the valve cable into the back side of the front
housing so that the ribbon cable is positioned on the
left side of the connector.

Install 2 new retaining clips (top and bottom) on the

cable posts to secure the connector. Push clips on
using needle nose pliers.

26
 R E P A I R

Pump Assembly Removal

Remove the CPU assembly before removing the pump
assembly. Using a #1 Phillips, remove the 2 screws
and washers from the front side of the front housing.

Remove the screws which connect the grounding strap

to the pre-amp PC board and the pump assembly.
Place the grounding strap aside. Slide the pump as-
sembly through the back side of the front housing.

Pump Assembly Installation

Insert the pump through the backside of the front
housing. Align the pump bracket holes with the 2
mounting posts on the front housing so that the pump
motor cable is positioned below the pump assembly.

While holding the pump assembly in position, insert

the 2 screws with washers through the front side of the
front housing to secure the pump in position.

Attach the grounding shield to the pump assembly

and the pre-amp PC board.

27
 R E P A I R R

Sampler Removal
If the sampler requires replacement, it can be
removed from the sensor module. Using a coin or
fingers, remove the retaining screw from the sensor
module.

▲ Also refer to package insert for sampler removal

and installation updates.

Remove the screw mount (includes spring).

Rotate the sampler into the capillary position, then pull

it out of the sensor module.

Sampler Installation
Install the new sampler (includes sample probe and
wiper) in the sensor module. Insert the sampler
alignment pin into the sensor module. Rotate the
sampler into the closed position.

Install the screw mount (includes spring) into the

sampler. Replace the screw and tighten.

▲ Do not overtighten the sampler screw.

28
 R E P A I R

In-field Reprogrammability/
Software Updates
If software updates are required, follow the
instructions provided with the new software.

29
N O T E S R

30
 N O T E S

31
 +12V
X1
L1
1 2
U1 VCC
BEAD C4
3 1
IN OUT
Y1

C1
C2

22pF
.1uF

GND
C5

2
MIC2950
12MHz
1

2.2uF-16V
35
VCC
VCC
AGND
VCC
GND

XTAL1
38

AVREF-
VBATT EA
RESET 46 A15 46 29 D0
RESET P27-A15 PA0
45 A14 45 28 D1
EW P26-A14 PA1
A13

2
P25-A13 PA2
BUB_TOP 1 A12 D3
P50-ADC0 P24-A12 PA3

C6
U4 BUB_BOT 68 A11 D4

2
P23-A11

U6A
TEMP1 P52-ADC2 P22-A10 A10 A10 PA5 D5
TEMP2 P53-ADC3 A9 A9 PA6 D6
1 TEMP3 A8 D7
P20-A8

VCC
BAT/AC 64 PSD834F
P55-ADC5
4 7 PROB_OUT 63 AD7 37 7 SERIAL_E
PFI /RST P56-ADC6 AD7-A7 PB0
PROB_HM 62 50 AD6 36 6
P07-AD7
8 6 AD5 RTS
VBAT WDI P06-AD6 AD5-A5 PB2
P05-AD5 AD4 AD4-A4 PB3 HEATER2
5 RAM_ENA

GND
PACK_RD

1
PFO P04-AD4 AD3-A3 PB4
3VBAT AD_CLK P11-CT1I P03-AD3 AD2 AD2-A2 PB5 LATCH
AD_WR AD1

3
P12-CT2I P02-AD2 AD1-A1 PB6

+
P13-CT3I P01-AD1 AD0 AD0-A0 PB7
AD_RD 57
P14-T2 P00-AD0
PACK_PRG U3 20 JTAG_T
P15-RT2 PC0

B1
3V LITH

-
EE_DATA P16-SCL CPU-ALE ALE-PD0 PC1
PUMP_STP 23 48 CPU-PSEN PC_2
P17-SDA ALE PSEN PC2
CPU-RD JTAG_T
CPU-PSEN 47
PSEN CPU-WR WR PC4
PHASE1 7 48
P40-CSR0 /RST RESET PC5
PHASE2 8
VALVE_EN 9 RTC_SEL 11 JTAG_JEN
P42-CSR2 PC7 P8:1
PUMP_EN 10 30
P43-CSR3 P36-WR RAM_SEL
11
PC_2 29
GND
GND

DISP_REG P45-CSR5 P35-T1 CAPI_MOD /RST P8:8

3VBAT DISP_R/W 28 VALVE_HM
P46-CMT0 P34-T0
DISP_EN
1

P47-CMT1 P33-INT1
26

P32-INT0 PRNT
T
P30-RXD R
VCC C64 VCC
C8

JTAG_JEN
.1uF

GND
.1uF JTAG_TST
74HC14 80C552AZ VCC
JTAG_TDI
HEAT_PWM
U6P DGND JTAG_TCK
14 7 JTAG_TDO
VCC GND
JTAG_TER

NAME
DGND

2 PRINTER, DISPLAY, RTC

3 SERIAL DATA #1 U6B
4 SERIAL DATA #2 Z1
3 4 1
S
2
5 STEPPER DRIVERS BUZZER G PKM22EP
6 BUB DET. & HEATER 1 74HC14
7 HEATER 2 & TEMP SENSORS JTAG PORT & CPU
8 BUTTON RD & PREAMP CONN DGND

9 POWER SUPPLY
S C H E M A T I C S

PWM HEAT & EXT. RAM

R

A
 VCC

/RST P1::19
PRNT_RDY P1::6
VBATT
PRNT_STB

P1::10
.1uF P1::12

D7
C11 D6
D5
D4 P1::7

D2
D1
D0
U7

18
AD3 11 /RST
D3
AD2 12 15
D2 CS1

VCC
AD1 13
AD0 14
D0
1
A3 NC P2::11
6
5
A1
4
A0
9
GND
CPU-ALE ALE RTC-62421 P2::1
8 VCC
/RD P2::2
CS0

/WR
2

P2::18
DISP_EN P2::17
DISP_REG
RTC_SEL DISP_R/W
DIS_ADJ
DISP_SL1
/RST P2::24

CPU-RD

CPU-WR
GND
P2::12
P2::14

DGND

DGND

PRINTER, DISPLAY PORT & RTC

B
 T1
3 4

2 5

1 6

ISOXFMR

VCC
U12
4
1

6
1uF

2
5
4N26N
DGND U10

14
U11 1 NC P3:1
U13
TXD 4 4
TXD

VCC
2 1 3
AC

D1 T1DIN P3:4
/RTS 5 12
RTS TXD
D2 T2DIN
RXD1 9 6 11
RXD RTS P3:5
5
CTS 12 10
CTS RXD
3 2 6
T1LDR R2LDR P3:2
5
6 4N26N 9
SERIAL_E T2LDR CTS
8 7
EN BYP P3:3
10 13
R1DIN V-
1 8
11 5 4N26N 2 ISO_V+
R2DIN V+ P3:6
7 2 14
GND RGND

MAX250 MAX251
6
C13

DGND
1uF
C14

4.7uF

1
4

U14

5 4N26N
2

1
4
DGND
U15
REMOTE-GND

R3 SERIAL DATA PORT #1

1M

C9

.1uf

C
 X3

ISO_V+

C16
X2

10uF-16V
/RTS
U6D

RTS 9 8 1
REMOTE-GND
NC P4:1 VCC
74HC14 2

PS2505
P4:5
C17

R5

R4
P4:2
VCC
DGND

NC P4:4 RXD1 2 4 RXD

RXD2 1B
REMOTE-GND 5 7
74HC14 2Y
6
RXD2 11 9
10 11 3 2 3A 3Y
NC P4:3 10
3B
12
4A 4Y
13
U6E 4 4B

2.21K P4:6 LATCH 1

A\/B
15
GND

G
8

D2
74HC157

DGND

REMOTE-GND

SERIAL DATA PORT #2

D
 +24V-FUS
VCC

22uF-50V

.001uF
C19 U8
DGND
9
I12
DGND
I02
17
I11
VALVE_EN 20 3
I01
23
PHASE2 P2
PHASE1 16
P1 SEN1
VREF2
RC2 VREF1
14
RC1
5
13
LS 2A
1B
24

C24
S 1A

.001uF
R15
UDN2916B

C20
.001uF
DGND
DGND

VALVE

P6:4
P6:5
P6:8
P6:7
+24V-FUS

U20
2
VSUP1
16
VCC
VCC

7
VSUP2
15 PUMP_EN
PSA EN
OUT-A PUMP_STP
11
PSB STEPS
3
C25

OUT-B
14
PSC DIR
6
OUT-C
PSD HALF
8
OUT-D
9
PHASE
.1uF

DGND

STEPPER MOTOR DRIVERS

UCN5804B

DGND DGND

PUMP
P7:1

P7:6
P7:5
P7:4
P7:3
P7:2

E
 P5:13 CAPI_MOD

P5:10 PROB_HM

P5:12 PROB_OUT
VCC
P5:11 MOD_DOOR

5.6v znr
5.6v znr
5.6v znr
5.6v znr
R16
U19A
1M 2
+5V
1 BUB_BOT
P5:6

R17
1M
3

.01uf
DGND
P5:7 TLC2272A

P5:9
AGND

8
R18

VANA+
1M U19B BUB_TOP
6

.1uF

U19PB
TLC2272A
7
1M

GND
.01uf

4
HEATPWM +5V
TLC2272A
DGND

AGND AGND
HEAT_PWM
R21 HEATCON

W1
C30

P5:2
.1uF

U9C
P5:4
.1uF 9
P5:1
8
P5:14
P5:5 C31
R27 10
AGND
HEAT_DAC TLC2274A

U9B
AGND 6

C32
.1uF
7 TEMP1
5

TLC2274A
BUBBLE DETECTOR & HEATER #1
R25 R26
+5V

AGND

F
 VALVE_HM

12
VCC

U6F
74HC14
VCC

13
P6:11

VALVE P6:13

R34
U27

5.6V znr
U9A
1 2 2
IN OUT
1

GND
TEMP3
3

C34
LM35 +5V
TLC2274A
L3
1 2
BEAD
+24V .1uF
DGND
R37
4

9.09K
VANA+

Q2
.1uF

W2
RXE075
U9PB
TLC2274A

HEATER2
GND

F15N05L

R29
11

P6:14
P6:12
DGND
R33

AGND

U9D
DGND

R30
13

14 TEMP2
12

TLC2274A
HEATER 2 & TEMP SENSORS

R31 R32
+5V

AGND

G
 VCC
+12V

-18V
P9:9
+18V D14
P9:7
AD_WR
P9:3
AD_RD
P9:2
AD_CLK
P9:1
ADC_ENA

Q6
P9:5
VP0300L
EE_DATA

2N7000
P9:6
PACK_RD P13:1
GND
P9:4
AGND Q5 Q4
P9:8 P13:2

PACK_PRG
C71
D13

2N7000
DGND AGND

DGND

BUTTON READER & PREAMP CONNECTOR

H
 -12V +12V

X9 X10
C53
U24 U23

2 3 1
IN OUT IN OUT

GND
GND
C40

.1uf
X5 ENTRY MO

1
2
79L12 78L12
GND-EARTH
7

5
6

A1
+18V
DGND 1 2
L8
AC-CHOKE
L7

X6
C60

L9

C54
3
4

+24V
+24V-FUS
X4
-18V P15
JUMPER

1000uF 35V
1
2

MNT-HOLE
AC MAINS
W8
GND-EARTH GND-EARTH
THROUGH HOLE PAD

C55
RXE075 TO SHIELD OF CHASSIS
S1

ON \ OFF
VCC 12 6
X7
11
3
4

4 S2

9 3
3 4
110/220
N1 8
U30 2 1

4
L5
7 1
2 1
VOUT VIN 63SPS

FB
100uh XFMR56VA

1N5819

GND
ON

C59
.1uF

D17
3
5
L4

4700uF 10V
3300uF 35V
1 2
BEAD
X8
BAT/AC
AGND
DGND DGND

+18V

P14:6 NC POWER SUPPLY

BATTERY

GND-EARTH

I
 U22A
2

1 VCC
3
C46
OPA2131P VBATT
+24V
.1uf

C47
28

U21

4
L6 .1uf A14
2 1 A13 DGND
VCC

HEATPWM VOUT VIN A12

FB
100uh

A10

GND
ON
A9
20

U28
LM2575ADJ

3
5

1N5820
AD7 19 A7 3 HM62256B
VCC

C37
AD5 A5
AD4 A4

AD2 A2

330uf 35v
AD1 A1
8D 8Q A0 A0
+12V U26 19
I/O8
CPU-ALE
C
DGND 1
GND

DGND
10
GND

I/O1
14

DGND
8 4
VANA+ VANA-
HEATCON R41 R40
U22PA CPU-WR

DGND
6

7
-12V
RAM_ENA

-1.25V
Q1 5

OPA2131P

CPU-RD
DGND

-12V PWM HEATING & EXT. RAM

J
 Inside Back Cover Blank

DO NOT PRINT THIS BOX

 004866-001 R1

For Service or Technical Assistance call:

800 777 5983 (In Continental US)
781 275 4892 (International)

Medica Corporation 14 DeAngelo Drive Bedford, MA 01730

\EDIC@