CM 1542-5 ___________________

Preface

___________________
Guide to the documentation 1

___________________
Product overview 2
SIMATIC NET
___________________
Functional characteristics 3
S7-1500 - PROFIBUS
CM 1542-5 ___________________ 4
Requirements for use

___________________
Connecting up /
commissioning 5
Manual
Interrupts, diagnostics
messages, error and system 6
alarms

___________________
Technical specifications 7

___________________
Approvals 8

11/2014
C79000-G8976-C290-02
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
indicates that minor personal injury can result if proper precautions are not taken.

NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Siemens AG C79000-G8976-C290-02 Copyright © Siemens AG 2013 - 2014.

Division Process Industries and Drives Ⓟ 11/2014 Subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Preface

Purpose of the documentation

This device manual supplements the system manual of the automation system S7-1500 and
the function manuals. All functions that go beyond the system are described in the system
manual.
With the information in this manual and the system manual, you will be able to commission
the CM 1542-5 communications module.
See also Guide to the documentation (Page 7)

Conventions
Make sure you read the special notices below:

Note
A notice contains important information on the product described in the documentation,
handling the product or about parts of the documentation you should pay particular attention
to.

Names
● In this document, the term "CM" is also used instead of the full product name.
● The name STEP 7 is used to mean the STEP 7 Professional configuration tool.

License conditions

Note
Open source software
Read the license conditions for open source software carefully before using the product.

You will find license conditions in the following documents on the supplied data medium:
● DOC_OSS-S7CMCP_74.pdf
● DOC_OSS-CM1542-5_76.pdf

CM 1542-5
Manual, 11/2014, C79000-G8976-C290-02 3
Preface

Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, solutions, machines, equipment and/or networks. They are
important components in a holistic industrial security concept. With this in mind, Siemens’
products and solutions undergo continuous development. Siemens recommends strongly
that you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable
preventive action (e.g. cell protection concept) and integrate each component into a holistic,
state-of-the-art industrial security concept. Third-party products that may be in use should
also be considered. For more information about industrial security, visit
http://www.siemens.com/industrialsecurity.
To stay informed about product updates as they occur, sign up for a product-specific
newsletter. For more information, visit http://support.automation.siemens.com.

Trademarks
The following and possibly other names not identified by the registered trademark sign ® are
registered trademarks of Siemens AG:
SIMATIC NET, CM 1542-5

SIMATIC NET glossary

Explanations of many of the specialist terms used in this documentation can be found in the
SIMATIC NET glossary.
You will find the SIMATIC NET glossary here:
● SIMATIC NET Manual Collection or product DVD
The DVD ships with certain SIMATIC NET products.
● On the Internet under the following entry ID:
50305045 (http://support.automation.siemens.com/WW/view/en/50305045)

CM 1542-5
4 Manual, 11/2014, C79000-G8976-C290-02
Table of contents

Preface ................................................................................................................................................... 3
1 Guide to the documentation .................................................................................................................... 7
2 Product overview .................................................................................................................................... 9
2.1 Properties .................................................................................................................................. 9
2.2 Further functions .....................................................................................................................11
3 Functional characteristics ...................................................................................................................... 13
3.1 Transmission speeds supported .............................................................................................13
3.2 Characteristic data of the DP interface ...................................................................................13
3.3 Characteristics of S7 communication .....................................................................................14
4 Requirements for use ............................................................................................................................ 15
4.1 Configuration limits .................................................................................................................15
4.2 Project engineering .................................................................................................................15
4.3 Programming ..........................................................................................................................15
5 Connecting up / commissioning ............................................................................................................. 17
5.1 Important notes on using the device .......................................................................................17
5.2 Installing and commissioning the CM 1542-5 .........................................................................19
5.3 Replacing a module without a programming device ...............................................................21
5.4 Mode of the CPU - effect on the CM.......................................................................................22
6 Interrupts, diagnostics messages, error and system alarms ................................................................... 23
6.1 Status and error display of the CM .........................................................................................23
6.2 Diagnostics options .................................................................................................................25
6.3 DP slave diagnostics...............................................................................................................25
6.4 Standard diagnostics ..............................................................................................................27
6.5 Device-specific diagnostics in DP-V1 .....................................................................................29
6.6 DP diagnostics frames when the CPU is in STOP .................................................................32
7 Technical specifications ........................................................................................................................ 33
8 Approvals.............................................................................................................................................. 35
Index..................................................................................................................................................... 39

CM 1542-5
Manual, 11/2014, C79000-G8976-C290-02 5
Table of contents

CM 1542-5
6 Manual, 11/2014, C79000-G8976-C290-02
Guide to the documentation 1
Introduction
The documentation of the SIMATIC products has a modular structure and covers topics
relating to your automation system.
The complete documentation for the S7-1500 system consists of a system manual, function
manuals and device manuals.
The STEP 7 information system (online help) also supports you in configuring and
programming your automation system.

Overview of the documentation on communication with S7-1500

The following table lists additional documents, which supplement this description of
CM 1542-5 and are available in the Internet.

Table 1- 1 Documentation for the CM 1542-5

Topic Documentation Most important contents

System descrip- System manual: S7-1500 Automation System • Application planning
tion (http://support.automation.siemens.com/WW/vi
• Installation
ew/en/59191792)
• Connecting
• Commissioning
Module properties Device manual: Power supplies • Connecting
(http://support.automation.siemens.com/WW/vi
• Parameter assignment/
ew/en/57251228)
addressing
Device manual: Signal modules
(http://support.automation.siemens.com/WW/vi • Interrupts, error messages,
ew/en/59174020) diagnostics and system
alarms
• Technical specifications
• Dimensional drawing
System diagnos- Function manual: System diagnostics • Overview
tics (http://support.automation.siemens.com/WW/vi
• Diagnostics evaluation for
ew/en/59192926)
hardware/software
Communication Function manual: Communication • Overview
(http://support.automation.siemens.com/WW/vi
ew/en/59192925)
Function manual: PROFINET with STEP 7 V12 • PROFINET basics
(http://support.automation.siemens.com/WW/vi
• PROFINET functions
ew/en/49948856)
• PROFINET diagnostics

CM 1542-5
Manual, 11/2014, C79000-G8976-C290-02 7
Guide to the documentation

Topic Documentation Most important contents

Function manual: PROFIBUS with STEP 7 V12 • PROFIBUS basics
(http://support.automation.siemens.com/WW/vi
• PROFIBUS functions
ew/en/59193579)
• PROFIBUS diagnostics
Function manual: Web Server • Function
(http://support.automation.siemens.com/WW/vi
• Operation
ew/en/59193560)
Interference-free Function Manual: Interference-free installation • Basics
installation of of control systems
• Electromagnetic compatibil-
control systems (http://support.automation.siemens.com/WW/vi
ew/en/59193566) ity
• Lightning protection
• Housing selection
Memory concept Function manual: Structure and Use of the • Design
CPU Memory
• Principle of operation
(http://support.automation.siemens.com/WW/vi
ew/en/59193101) • Use
Cycle and re- Function manual: Cycle and Response Times • Basics
sponse times (http://support.automation.siemens.com/WW/vi
• Calculations
ew/en/59193566)
Analog value Function manual: Analog value processing • Wiring options
processing (http://support.automation.siemens.com/WW/vi
• Tables of measured values
ew/en/59193559)

SIMATIC manuals
All current manuals for SIMATIC products are available for download free of charge from the
Internet (http://www.siemens.com/automation/service&support).

CP/CM documentation in the Manual Collection (article number A5E00069051)

The "SIMATIC NET Manual Collection" DVD contains the device manuals and descriptions
of all SIMATIC NET products current at the time it was created. It is updated at regular
intervals.

Version History / Current Downloads for the SIMATIC NET S7 CPs/CMs

The "Version History/Current Downloads for SIMATIC NET S7 CPs (PROFIBUS)" provides
information on all CPs available up to now for SIMATIC S7 (PROFIBUS).
An up-to-date version of this document can be found on the Internet
(http://support.automation.siemens.com/WW/view/en/9836605)

CM 1542-5
8 Manual, 11/2014, C79000-G8976-C290-02
Product overview 2
2.1 Properties

Article number, validity and product names

This description contains information on the following product:
CM 1542-5
Article number 6GK7 542-5DX00-0XE0
Hardware product version 1
Firmware version V1.0
Communications module CM 1542-5 for SIMATIC S7-1500 on PROFIBUS DP.

View of the module

① LEDs
② Type plate
③ PROFIBUS interface: 1 x 9-pin D-sub female connector (RS-485)

Figure 2-1 View of the CM 1542-5 with closed (left) and open (right) front cover

CM 1542-5
Manual, 11/2014, C79000-G8976-C290-02 9
Product overview
2.1 Properties

Application
The communications module CM 1542-5 is intended for operation in an S7-1500 automation
system. The CM 1542-5 allows the connection of an S7-1500 station to a PROFIBUS
fieldbus system.

Supported communications services

In its current configuration, the CM 1542-5 communications module supports the following
communications services:
● PROFIBUS DP master (class 1)
– PROFIBUS DP according to EN 50170 DPV1, DP master
– DP master mode for DP slaves complying with the PROFIBUS DPV0 and DPV1
standard
– DP master mode for Siemens DP slaves
– Direct data exchange (DP slave to DP slave)
As a DP master, the CM 1542-5 is capable of enabling direct data exchange for "its"
DP slaves.
– SYNC / FREEZE
The outputs or inputs can be synchronized by the user program using system function
DPSYNC_FR.
● PROFIBUS DP slave
PROFIBUS DP according to EN 50170 DPV1, DP slave

Note
DP master or DP slave
Please note, however: The CM 1542-5 only supports operation either as DP master or
DP slave.

● S7 communication
– PG communication for uploading / downloading of S7 configuration, diagnostics and
routing
– Operator control and monitoring functions (HMI communication)
– Data exchange over S7 connections
● Data record routing / field device parameter assignment
You can use the CM as a router for data records intended for field devices (DP slaves).
Data records from devices that are not connected directly to PROFIBUS and therefore
have no direct access to the DP slaves are forwarded to the DP slaves by the CM.
The services of the CM 1542-5 listed above can be used independently at the same time.

CM 1542-5
10 Manual, 11/2014, C79000-G8976-C290-02
 Product overview
2.2 Further functions

2.2 Further functions

Enabling /disabling DP slave - in the standard system

DP slaves can be activated and deactivated by the user program using system function
D_ACT_DP.

Diagnostics requests
As a DP master (class 1), the CM 1542-5 supports diagnostics requests of a DP master
(class 2).

Getting the bus topology in a DP master system

The CM 1542-5 operating as DP master supports the measurement of the PROFIBUS bus
topology in a DP master system using a diagnostics repeater (DP slave).
System function DP_TOPOL in the user program can instruct diagnostics repeaters to
measure the PROFIBUS BUS topology in a DP master system.

Time-of-day synchronization - time master or time slave

The CM 1542-5 can be enabled for time-of-day synchronization. As an alternative, the CM
can be configured as time master or time slave on PROFIBUS.
● Time master: The CM is synchronized using the time of day in the S7-1500 station and
outputs the time of day on PROFIBUS. The output interval can be set.
● Time slave: The CM receives time-of-day frames on PROFIBUS and outputs the time
within the S7-1500 station. The output interval within the S7-1500 station is set
permanently to 10 seconds.

Note
Recommendation for setting the time
It is advisable to set the time-of-day master so that time-of-day frames are sent at intervals of
approximately 10 seconds. This achieves as small a deviation as possible between the
internal time and the absolute time.

Web diagnostics
With the aid of Web diagnostics of the CPU, you read the diagnostics data from an S7
station via the Web browser on the PG/PC.
In terms of the CM, the Web pages provide the following information:
● Module and status information
● Special information on the DP master system (status of the DP slaves)

CM 1542-5
Manual, 11/2014, C79000-G8976-C290-02 11
Product overview
2.2 Further functions

CM 1542-5
12 Manual, 11/2014, C79000-G8976-C290-02
Functional characteristics 3
Note
Measured values of transfer or reaction times
Measurements of transfer and reaction times in Ethernet, PROFIBUS and PROFINET
networks for a series of configurations can be found on the Internet
(http://support.automation.siemens.com/WW/view/en/25209605)

3.1 Transmission speeds supported

The transmission speed is set with the SIMATIC STEP 7 configuration software.

Note
Remember the cable length
The permitted cable length must be kept to depending on the transmission speed.

Refer to the information in the section Technical specifications (Page 33)

3.2 Characteristic data of the DP interface

General characteristic data

No special program blocks are required for DP mode. The interfacing to the distributed I/O is
by direct I/O access or using program blocks (SFCs/SFBs) of the CPU.

Table 3- 1 General characteristic data of DP mode

Characteristic Explanation / values

Number of operable DP slaves 125
Max. size of the input area of all DP slaves 8 Kbytes
Max. size of the output area of all DP slaves 8 Kbytes
Maximum number of inputs per DP slave 244 bytes
Maximum number of outputs per DP slave 244 bytes
Max. size of the consistent area for a module 128 bytes

CM 1542-5
Manual, 11/2014, C79000-G8976-C290-02 13
Functional characteristics
3.3 Characteristics of S7 communication

Diagnostics requests
As a DP master (class 1), the CM 1542-5 supports diagnostics requests of a DP master
(class 2).

DP startup behavior

Note
Increasing the default value for startup parameters - configuration of the CPU
In some situations, it is necessary to increase the default value for the startup parameter
"Parameter assignment time for the distributed I/O" in the configuration of the CPU:
• When there is a large number of modules (DP slaves) configured that can be assigned
parameters.
• When a high value is configured for the constant bus cycle time in the network properties
of the PROFIBUS DP line.

3.3 Characteristics of S7 communication

General characteristic data

The following information is important when operating S7 connections:

Table 3- 2 General characteristics of S7 connections

Characteristic Explanation / values

Number of S7 connections via Operable in total: Max. 48
PROFIBUS Configurable: Max. 40
The value depends on the S71500 CPU being used.

Note
PG or HMI functions or data record routing
If PG or HMI functions or data record routing are used, a suitable number of S7 connections
must be reserved during configuration!

Help provided by STEP 7

The number of connections on PROFIBUS shown in the table above can vary due to other
influencing factors. The STEP 7 configuration tool displays warnings and help messages as
soon as limit values are exceeded.

CM 1542-5
14 Manual, 11/2014, C79000-G8976-C290-02
Requirements for use 4
4.1 Configuration limits
When using the CM type described here, the following limits apply:
● The number of CMs that can be operated in a rack depends on the CPU type being used.
Note the information in the documentation of the CPU, see Guide to the documentation
(Page 7)

4.2 Project engineering

Configuration and downloading the configuration data

When the configuration data is downloaded to the CPU, the CM 1542-5 is supplied with the
relevant information. The configuration data can be downloaded to the CPU via PROFIBUS
or any PROFINET interface of the S7-1500 station.
The following version of STEP 7 is required:

STEP 7 version and additional modules Functions of the CM

STEP 7 Professional V12 The full functionality of the CM 1542-5 (6GK7
542 5DX00 0XE0) can be configured

4.3 Programming

Program blocks
For communications services, there are preprogrammed program blocks (instructions)
available as the interface in your STEP 7 user program.

Table 4- 1 Instructions for PROFIBUS DP

System blocks and sys- Meaning when used with CM

tem functions
DPSYC_FR DP slaves synchronize / freeze inputs (SYNC/FREEZE instruction)
DPNRM_DG Reading the diagnostics data of a DP slave
DP_TOPOL Detecting the topology for the DP master system
WRREC Writing the data record of a DP slave
RDREC Reading the data record of a DP slave
GETIO Reading the process image of a DP standard slave

CM 1542-5
Manual, 11/2014, C79000-G8976-C290-02 15
Requirements for use
4.3 Programming

System blocks and sys- Meaning when used with CM

tem functions
SETIO Transferring the process image of a DP standard slave
GETIO_PART Reading the process image partition of a DP standard slave
SETIO_PART Transferring the process image partition of a standard DP slave
D_ACT_DP Disable / enable DP slaves
DPRD_DAT Reading consistent data of a DP standard slave
DPWR_DAT Writing consistent data of a DP standard slave
RALRM Event-driven reading of interrupt information (diagnostics, pull/plug,
hardware interrupt) and DPV1-specific interrupts (update, status, vendor-
specific interrupt)

Refer to the documentation of the program blocks in the online help of STEP 7

Calling program blocks (instructions) for distributed I/O

Several calls are necessary for the instructions of the distributed I/O.
The time required to process the job depends on load, round-trip time and transmission
speed. If these instructions are called in a loop within one cycle, the cycle time could be
exceeded.
Exceptions:
● Only one call is required for the RALRM instruction "receive alarm".
Program blocks for DPV1 (according to the PNO standard) 1):
● Instruction RDREC "Read data record from a DP slave" corresponds to SFC59 in terms
of function
● Instruction WRREC "Write data record to a DP slave" corresponds to SFC58 in terms of
function
● Instruction RALRM "Read interrupt information from a DP slave" - call in an interrupt OB
1) PNO: PROFIBUS Users Organization

See also
8797900 (http://support.automation.siemens.com/WW/view/en/8797900)

CM 1542-5
16 Manual, 11/2014, C79000-G8976-C290-02
Connecting up / commissioning 5
5.1 Important notes on using the device

Safety notices on the use of the device

The following safety notices must be adhered to when setting up and operating the device
and during all associated work such as installation, connecting up, replacing devices or
opening the device.

General notices

WARNING
Safety extra low voltage
The equipment is designed for operation with Safety Extra-Low Voltage (SELV) by a
Limited Power Source (LPS). (This does not apply to 100 V...240 V devices.)
This means that only SELV / LPS complying with IEC 60950-1 / EN 60950-1 / VDE 0805-1
must be connected to the power supply terminals. The power supply unit for the equipment
power supply must comply with NEC Class 2, as described by the National Electrical Code
(r) (ANSI / NFPA 70).
There is an additional requirement if devices are operated with a redundant power supply:
If the equipment is connected to a redundant power supply (two separate power supplies),
both must meet these requirements.

General notices on use in hazardous areas

WARNING
Risk of explosion when connecting or disconnecting the device
EXPLOSION HAZARD
DO NOT CONNECT OR DISCONNECT EQUIPMENT WHEN A FLAMMABLE OR
COMBUSTIBLE ATMOSPHERE IS PRESENT.

CM 1542-5
Manual, 11/2014, C79000-G8976-C290-02 17
Connecting up / commissioning
5.1 Important notes on using the device

WARNING
Replacing components
EXPLOSION HAZARD
SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION
2 OR ZONE 2.

WARNING
Requirements for the cabinet/enclosure
When used in hazardous environments corresponding to Class I, Division 2 or Class I,
Zone 2, the device must be installed in a cabinet or a suitable enclosure.

WARNING
Restricted area of application
This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or non-
hazardous locations only.

WARNING
Restricted area of application
This equipment is suitable for use in Class I, Zone 2, Group IIC or non-hazardous locations
only.

WARNING
LAN attachment
A LAN or LAN segment with the attachments belonging to it should be within a single low-
voltage supply system and within a single building. Make sure that the LAN is in an of type
A environment according to IEEE 802.3 or in a type 0 environment according to IEC TR
62101.
Never establish a direct electrical connection to TNV networks (telephone network) or
WANs (Wide Area Network).

General notices on use in hazardous areas according to ATEX

WARNING
Requirements for the cabinet/enclosure
To comply with EU Directive 94/9 (ATEX95), this enclosure must meet the requirements of
at least IP54 in compliance with EN 60529.

CM 1542-5
18 Manual, 11/2014, C79000-G8976-C290-02
 Connecting up / commissioning
5.2 Installing and commissioning the CM 1542-5

WARNING
Suitable cables for temperatures in excess of 70 °C
If the cable or conduit entry point exceeds 70°C or the branching point of conductors
exceeds 80°C, special precautions must be taken. If the device is operated at ambient
temperatures above 50°C, the permitted temperature range of the selected cable must be
suitable for the temperatures actually measured.

WARNING
Protection against transient voltage surges
Provisions shall be made to prevent the rated voltage from being exceeded by transient
voltage surges of more than 40%. This criterion is fulfilled, if supplies are derived from
SELV (Safety Extra-Low Voltage) only.

5.2 Installing and commissioning the CM 1542-5

WARNING
Read the system manual "S7-1500 Automation System"
Prior to installation, connecting up and commissioning, read the relevant sections in the
system manual "S7-1500 Automation System" (references to documentation, refer to the
section Guide to the documentation (Page 7)).
Make sure that the power supply is turned off when installing/uninstalling the devices.

Configuration
One requirement for the commissioning of the CP is the completeness of the STEP 7 project
data.

CM 1542-5
Manual, 11/2014, C79000-G8976-C290-02 19
Connecting up / commissioning
5.2 Installing and commissioning the CM 1542-5

Procedure for installation and commissioning

Step Execution Notes and explanations

1 When installing and connecting up,
keep to the procedures described for
installing I/O modules in the system
manual "S7-1500 Automation Sys-
tem".
3 Connect the CM to PROFIBUS via the Lower surface of the CM
RS-485 socket.
4 Turn on the power supply.
5 Close the front covers of the module
and keep them closed during opera-
tion.
6 The remaining steps in commission- The STEP 7 project data of the CM is transferred
ing involve downloading the STEP 7 when you download to the station. To load the
project data. station, connect the engineering station on which
the project data is located to the Ethernet/MPI inter-
face of the CPU.
You will find more detailed information on loading in
the following sections of the STEP 7 online help:
• Downloading project data
• Using online and diagnostics functions

CM 1542-5
20 Manual, 11/2014, C79000-G8976-C290-02
 Connecting up / commissioning
5.3 Replacing a module without a programming device

PROFIBUS interface
The table below shows the terminal assignment of the PROFIBUS interface. The assignment
corresponds to the standard assignment of RS485 interface.

Table 5- 1 Terminal assignment PROFIBUS interface

View Signal name Designation

1 - -
2 - -
3 RxD/TxD-P Data line B
4 RTS Request To Send
5 M5V2 Data reference potential (from station)
6 P5V2 Supply plus (from station)
7 - -
8 RxD/TxD-N Data line A
9 - -

Note
PROFIBUS interface
The CM provides no 24 VDC power supply on the PROFIBUS interface. I/O devices (for
example, PC adapter 6ES7972-0CB20-0XA0) are therefore not operational on the interface).

5.3 Replacing a module without a programming device

General procedure
The configuration data of the CM is stored on the CPU. This means that this module can be
replaced by a module of the same type (identical article number) without using a PG.

CM 1542-5
Manual, 11/2014, C79000-G8976-C290-02 21
Connecting up / commissioning
5.4 Mode of the CPU - effect on the CM

5.4 Mode of the CPU - effect on the CM

You can change the mode of the CPU between RUN and STOP using the STEP 7
configuration software.
Depending on the operating status of the CPU, the CM behaves as described below.

Changing the CPU from STOP to RUN:

The CM loads configured and/or downloaded data into the work memory and then changes
to RUN mode.

Changing the CPU from RUN to STOP:

The reaction is as follows in STOP:
● DP master mode: Change to the CLEAR mode.
● DP slave mode: Input data is sent to the DP master with the value "0" and a DP
diagnostics alarm is sent.
● The following functions remain enabled:
– The configuration and diagnostics of the CM (system connections for configuration,
diagnostics, and PG channel routing are retained);
– S7 routing function
– Time-of-day synchronization

CM 1542-5
22 Manual, 11/2014, C79000-G8976-C290-02
Interrupts, diagnostics messages, error and
system alarms 6
The status and error displays of the CM 1542-5 are described below.
You can find additional information on "Interrupts" in the STEP 7 online help.
You can find additional information on "Diagnostics" and "System alarms" in the System
diagnostics (http://support.automation.siemens.com/WW/view/en/59192926) function
manual.

6.1 Status and error display of the CM

LED display
The following figure shows the LEDs of the CM 1542-5.

① RUN/STOP LED
② ERROR LED
③ MAINT LED

Figure 6-1 LED display of the CM 1542-5 (without front cover)

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Interrupts, diagnostics messages, error and system alarms
6.1 Status and error display of the CM

Meaning of the LED displays

The CM 1542-5 has 3 LEDs to display the current operating status and the diagnostics
status and these have the following meanings:

• RUN/STOP LED (one-color LED: green)

• ERROR LED (one-color LED: red)
• MAINT LED (one-color LED: yellow)

The following table shows the meaning of the various combinations of colors of the
RUN/STOP, ERROR and MAINT LEDs.

Table 6- 1 Meaning of the LEDs

RUN/STOP LED ERROR LED MAINT LED Meaning

No supply voltage on the CM or supply
LED off LED off LED off voltage too low.
LED test during startup
LED lit green LED lit red LED lit yellow
Startup (booting the CM)
LED lit green LED lit red LED off
CM is in RUN mode.
LED lit green LED off LED off No disruptions
No CM configuration exists
LED flashing LED off LED off Loading firmware
green
A diagnostics event has occurred.
LED lit green LED flashing red LED off
Maintenance, maintenance is demand-
LED lit green LED off LED lit yellow ed.
Maintenance is required.
LED lit green LED off LED flashing Downloading the user program
yellow
Module fault
LED flashing LED flashing red LED flashing
green yellow

Diagnostics with LEDs

Diagnostics using the LEDs is the first means of narrowing down errors/faults. To narrow the
error/fault down even further, evaluate the message on the display of the S7-1500 CPU. If
errors/faults occur, you can also identify them using the Web server or by evaluating the
diagnostics buffer of the CPU. The diagnostics buffer of the CPU contains plain language
information about the error/fault that has occurred. The diagnostics buffer is accessible via
STEP 7, the display and the Web server.

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 Interrupts, diagnostics messages, error and system alarms
6.2 Diagnostics options

6.2 Diagnostics options

Diagnostics options
You have the following diagnostics options available for the module:
● The LEDs of the module
For information on the LED displays, refer to the section Status and error display of the
CM (Page 23).
● STEP 7: The "Diagnostics" tab in the Inspector window
Here, you can obtain the following information on the selected module:
– Entries in the diagnostics buffer of the CPU
– Information on the online status of the module
● STEP 7: Diagnostics functions in the "Online > Online and diagnostics" menu
Here, you can obtain static information on the selected module:
– General information on the module
– Diagnostics status
– Information on the PROFIBUS interface
You can obtain further information on the diagnostics functions of STEP 7 in the STEP 7
online help.
● DP diagnostics
The DP diagnostics of the CM is described below.
The evaluation of diagnostics data records requested by the DP master and the
diagnostics interrupts or diagnostics alarms of the DP slaves is handled in the user
program of the DP master station.

6.3 DP slave diagnostics

DP-V1 slave: Diagnostics interrupt

The diagnostics data is transferred as a diagnostics interrupt. Diagnostics interrupts must be
acknowledged by the DP master.

Supported diagnostics functions

The CM 1542-5 supports the following blocks of DP diagnostics:
● Standard diagnostics (6 bytes)
● Identifier-related diagnostics (2 to 17 bytes), depending on the number of configured
transfer areas
● Module status (5 to 35 bytes), depending on the number of configured transfer areas
● If it exists: Diagnostics interrupt (8 bytes)

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Interrupts, diagnostics messages, error and system alarms
6.3 DP slave diagnostics

User program (DP master)

To read out the diagnostics data of the DP slave (DP single diagnostics), use the
"DPNRM_DG" instruction on the DP master.
Diagnostics interrupts of DP-V1 slaves are evaluated in the user program of the master
using the "RALRM" instruction.
You will find the required parameter assignment for the instructions in the STEP 7 online
help.
Below, there is an overview of the structure of the diagnostics data.

Overview of standard diagnostics

Standard diagnostics
Byte Meaning
0 Station status 1
1 Station status 2
2 Station status 3
3 Master address
4...5 Vendor ID of the slave

Overview of device-specific diagnostics

The device-specific diagnostics data depends on the protocol variant operating on the DP
slave:
● DP-V1 slave

Table 6- 2 Overview of device-specific diagnostics of the CM with DP-V1 slaves

Device-specific diagnostics
Byte Meaning
0 Header
1 Variant Variant
Interrupt type Status type
2 Slot number
3 Variant Variant
Interrupt specifier Status specifier
4...62 Module-specific diagnostics data

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 Interrupts, diagnostics messages, error and system alarms
6.4 Standard diagnostics

6.4 Standard diagnostics

The coding of the standard diagnostics bytes is explained below.

Byte 0: Station status 1

Table 6- 3 Structure of station status byte 1

Bit no. Name Explanation

7 Master_Lock The DP slave was assigned parameters by a different DP master. The DP slave
can only be read by the configured productive DP master.
This bit is set by the DP master when its bus address differs from the configured
address.
6 Parameter_Fault The last received parameter assignment frame was bad or not permitted. The
DP slave sets this bit.
Solution: Check the parameter settings for illegal parameters.
5 Invalid_Slave_Response This bit is set by the DP master when no plausible response has been received
from the DP slave.
4 Service_Not_Supported This bit is set by the DP master when the master has requested a function that is
not supported by the DP slave.
Solution: Change the parameter setting to disable the function on the master.
3 Ext_Diag This bit is set by the slave.
• Bit =1: There is diagnostics data in the slave-specific diagnostics area. The
diagnostics data can be evaluated in the user program of the master.
• Bit =0: There may be status information in the slave-specific diagnostics
area. The status information can be evaluated in the user program of the
master.
2 Slave_Config_Check_Fault The configuration data sent by the DP master is rejected by the DP slave.
Cause: Configuration error. Solution: Change configuration.
1 Station_Not_Ready The DP slave is not ready for productive data exchange.
This is a temporary status that cannot be influenced by the DP master.
0 Station_Non_Existent The DP slave is not reacting on the bus.
This bit is set by the DP master 1 (the slave sets this bit permanently to 0). If the
bit is set, the diagnostic bits have the state of the last diagnostics alarm or the
initial value.

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Interrupts, diagnostics messages, error and system alarms
6.4 Standard diagnostics

Byte 1: Station status 2

Table 6- 4 Structure of station status byte 2

Bit no. Name Explanation

7 Deactivated The DP slave was identified as being not active in the local parameter record
and it is not polled cyclically.
6 Reserved - reserved -
5 Sync_Mode The DP slave is in SYNC mode. The bit is set by the slave.
4 Freeze_Mode The DP slave is in FREEZE mode. The bit is set by the slave.
3 Watchdog_On Watchdog monitoring is active on the DP slave. The bit is set by the slave.
2 Status_From_Slave Bit =1: The diagnostics information comes from the DP slave. The bit is set per-
manently to 1 by the slave.
1 Static_Diag Static diagnostics
If the DP slave sets this bit, the DP master must fetch diagnostics data from the
DP slave until the DP slave resets the bit.
The DP slave sets this bit, for example when it is not capable of data transfer.
0 Parameter_Request The DP slave sets this bit when it needs to have new parameters assigned and
be reconfigured.
If bit 0 and bit 1 are both set, bit 0 has the higher priority.

Byte 2: Station status 3

Table 6- 5 Structure of station status byte 3

Bit no. Name Explanation

7 Ext_Data_Overflow If this bit is set, there is more diagnostics information available than indicated in
the diagnostics data. This data cannot be displayed.
6...0 Reserved - reserved -

Byte 3: Master address

The address of the DP master that assigned parameters to this DP slave is entered in the
"Master_Add" byte.
If the DP slave did not have parameters assigned to it by any DP master, the DP slave sets
the address 255 in this byte.

Bytes 4 and 5: Vendor ID of the slave ("Ident_Number")

The vendor ID ("Ident_Number") for the DP slave type is entered in bytes 4 and 5. This
identifier can be used to identify the slave.
The more significant part of the value is in byte 5.

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 Interrupts, diagnostics messages, error and system alarms
6.5 Device-specific diagnostics in DP-V1

6.5 Device-specific diagnostics in DP-V1

There are two variants of device-specific diagnostics with DP-V1 slaves:
● Interrupt type
● Status type
The two variants differ from each other in the coding of byte 1, bit 7 of the device-specific
diagnostics data. The difference is component-specific.

Byte 0: Header
The two most significant bits have the value 00. This identifies the "module-specific
diagnostics data" field (see bytes 4... 62) as a whole.
The remaining six bits indicate the length of the data field including byte 0.

Byte 1: Variant "Interrupt type"

Table 6- 6 Structure of byte 1 of the device-specific diagnostics (variant "interrupt type")

Bit no. Meaning

7 Value Meaning
0 Interrupt
6...0 Alarm_Type
0 - reserved -
1 Diagnostics interrupt
2 Hardware interrupt
3 Pull interrupt
4 Plug interrupt
5 Status interrupt
6 Update interrupt
7...31 - reserved -
32...126 Vendor-specific
127 - reserved -

If status interrupts are received in quick succession, older status interrupts may be
overwritten by newer interrupts.

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Interrupts, diagnostics messages, error and system alarms
6.5 Device-specific diagnostics in DP-V1

Byte 1: Variant "Status type"

Table 6- 7 Structure of byte 1 of the device-specific diagnostics (variant "status type")

Bit no. Meaning

7 Value Meaning
1 Status information
6...0 Status_Type
0 - reserved -
1 Status information
2 Modul_Status (see also bytes 4...62)
3...31 - reserved -
32...126 Vendor-specific
127 - reserved -

Byte 2: Slot number

Slot number (1...n) of the slave module
0 is the placeholder for the entire device.

Byte 3: Variant "Interrupt specifier"

Table 6- 8 Structure of byte 3 of the device-specific diagnostics (variant "interrupt specifier")

Bit no. Meaning

7...3 Seq_No Unique identifier of an interrupt alarm
2 Add_Ack If this bit is set, the DP-V1 master is indicating that this interrupt
expects an acknowledgement in the form of a WRITE job.
1...0 Alarm_Specifier
0 No further distinction
1 Interrupt appears, slot disrupted
The slot generates an interrupt due to an error.
2 Interrupt disappears, slot OK
The slot generates the interrupt and indicates that it has no further
errors.
3 Interrupt disappears, slot still disrupted
The slot generates an interrupt and indicates that it has further
errors.

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 Interrupts, diagnostics messages, error and system alarms
6.5 Device-specific diagnostics in DP-V1

Byte 3: Variant "Status specifier"

Table 6- 9 Structure of byte 3 of the device-specific diagnostics (variant "status specifier")

Bit no. Meaning

7...2 - reserved -
1...0 Status_Specifier
0 No further distinction
1 Status appears
2 Status disappears
3 - reserved -

Bytes 4...62: Module-specific diagnostics: General coding

This byte contains data with module-specific information that is described in the relevant
module documentation. The relevant module is identified by the slot (byte 2).

Bytes 4...62: Module-specific diagnostics with "status type" and "module status"
With the variant "status type" of the device-specific diagnostics of DP-V1 slaves (see byte 1,
bit 7) and the setting "Modul_Status" (see byte 1, bits 0...6), there are two status bits here for
each slot (= module). Bits not required are set to 0.

Table 6- 10 Structure of the bytes for module-specific diagnostics data

Byte Bit assignment

Bit 7 6 5 4 3 2 1 0
4 Module status 4 Module status 3 Module status 2 Module status 1
5 Module status 8 Module status 7 Module status 6 Module status 5
... ... ... ... ...
62 Module status 236 Module status 235 Module status 234 Module status 233

The status bits are coded as follows:

Table 6- 11 Meaning of the values of the status bits

Value Meaning
00 Data valid
01 Data invalid - error (for example short-circuit)
10 Data invalid - wrong module
11 Data invalid - no module plugged in

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Interrupts, diagnostics messages, error and system alarms
6.6 DP diagnostics frames when the CPU is in STOP

6.6 DP diagnostics frames when the CPU is in STOP

DP diagnostics frames when the CPU is in STOP

All diagnostics frames from DPV0 standard slaves and all DP interrupt frames from DP-
S7/DPV1 standard slaves arriving when the CPU is in STOP are forwarded to the CPU.
During module startup, the diagnostics frames must then be evaluated by a suitable user
program.

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Technical specifications 7
Note the information in the System description of SIMATIC S7-1500 (Page 7).
In addition to the information in the system description, the following technical specifications
apply to the module.

6GK7 542-5DX00-0XE0
Product type name CM 1542-5

Connection to PROFIBUS
• Number 1 x PROFIBUS interface

Design of the PROFIBUS interface

• Connector 1 x D-sub female connector (RS-485)

• Transmission speed 9.6 Kbps, 19.2 Kbps, 45.45 Kbps

93.75 Kbps, 187.5 Kbps, 500 Kbps
1.5 Mbps, 3 Mbps, 6 Mbps, 12 Mbps

Electrical data
Power supply
• via S7-1500 backplane bus 15 V

Current consumption
• From backplane bus 200 mA

• Power dissipation 3W

Insulation
Insulation tested with 707 VDC (type test)

Design, dimensions and weight

Module format Compact module S7-1500, single width
Degree of protection IP20
Weight Approx. 400 g
Dimensions (W x H x D) 35 x 142 x 129 mm
Installation options Mounting in an S7-1500 rack

Product functions *

* You will find the product functions in the section Functional characteristics (Page 13).

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Technical specifications

CM 1542-5
34 Manual, 11/2014, C79000-G8976-C290-02
Approvals 8
Approvals issued

Note
Issued approvals on the type plate of the device
The specified approvals - with the exception of the certificates for shipbuilding - have only
been obtained when there is a corresponding mark on the product. You can check which of
the following approvals have been granted for your product by the markings on the type
plate. The approvals for shipbuilding are an exception to this.

Certificates for shipbuilding and national approvals

The device certificates for shipbuilding and special national approvals can be found on the
pages of Siemens Automation Customer Support on the Internet
(http://support.automation.siemens.com/WW/news/en/10805878)
Under this entry, go to the required product and select the following settings: "Entry list" tab >
entry type "Certificates".

Standards and test specifications

The device meets the following standards and test specifications. The test criteria for the
module are based on these standards and test specifications.

IEC 61131–2
The SIMATIC NET S7 CPs described in this manual fulfill the requirements and criteria of
the IEC 61131-2 standard (Programmable Logic Controllers, Part 2: equipment requirements
and verifications).

CM 1542-5
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Approvals

CE mark
The SIMATIC NET S7-CPs described in this manual fulfill the requirements and protection
goals of the following EC directives and meet the harmonized European standards (EN) that
have been published for the programmable logic controllers in the official journals of the
European communities:
● 2004/108/EEC "Electromagnetic Compatibility" (EMC Directive)
● 94/9/EC "Equipment and protective systems intended for use in potentially explosive
atmospheres" (Explosion Protection Directive)
The EC Declarations of Conformity are available for the responsible authorities according to
the above-mentioned EC Directive at the following address:
● Siemens Aktiengesellschaft
Industry Automation
Industrielle Kommunikation SIMATIC NET
Postfach 4848
D-90327 Nürnberg
You will find the EC Declaration of Conformity at the following address / under the following
entry ID on the Internet (http://support.automation.siemens.com/WW/view/en/16689636)

EMC directive
The SIMATIC NET S7 CPs listed above are designed for use in an industrial environment.

Field of application Requirements

Emission Immunity to interference
Industry EN 61000–6–4 EN 61000–6–2

Explosion Protection Directives

Complying with EN 60079
(electrical apparatus for potentially explosive atmospheres; Type of protection "n")
EN 60079-15, EN 60079-0
II 3 G Ex nA IIC T4 Gc
DEKRA 12 ATEX 0240X

Note
When using (installing) SIMATIC NET products in hazardous area zone 2, make absolutely
sure that the associated conditions are adhered to!
You will find these conditions here:
• In the SIMATIC NET Manual Collection under
"All Documents" > "Use of subassemblies/modules in a Zone 2 Hazardous Area"

CM 1542-5
36 Manual, 11/2014, C79000-G8976-C290-02
 Approvals

Notice for Australia - C-TICK

The above listed SIMATIC NET S7 CPs meet the requirements of the standard AS/NZS
2064 (Class A).

Notices for Canada

This class A digital device meets the requirements of the Canadian standard ICES-003.

AVIS CANADIEN
Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.

UL and CSA approval

Note
You will recognize the approval, UL/CSA or cULus, assigned to your product from the mark
on the rating plate.

UL approval
UL Recognition Mark Underwriters Laboratories (UL) nach Standard UL 508:
● Report E 85972

CSA approval
CSA Certification Mark Canadian Standard Association (CSA) nach Standard C 22.2 No.
142:
● Certification Record 063533–C-000

cULus Approval, Hazardous Location

CULUS Listed 7RA9 IND. CONT. EQ. FOR HAZ. LOC.
Underwriters Laboratories Inc. complying with
● UL 508 (Industrial Control Equipment)
● CSA C22.2 No. 142 (Process Control Equipment)
● ANSI ISA 12.12.01, CSA C22.2 No. 213-M1987 (Hazardous Location)
● CSA–213 (Hazardous Location)
APPROVED for Use in
● Cl. 1, Div. 2, GP. A, B, C, D T3...T6
● Cl. 1, Zone 2, GP. IIC T3...T6

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Approvals

You will find the temperature class on the type plate on the module.

WARNING
Explosion Hazard -
Do not disconnect while circuit is live unless area is known to be non hazardous.
Explosion Hazard -
Substitution of components may impair suitability for Class I, Division 2.

Note
This equipment is suitable for use in Class I, Division 2, Group A, B, C, D or non-hazardous
locations only.

Note
For devices with C-PLUG memory: The C-PLUG memory module may only be inserted or
removed when the power is off.

Note
This plant has to be mounted according to the NEC (National Electrical Code) stipulations.
When used in environments according to class I, division 2 (see above) , the SIMATIC NET
S7 CPs must be mounted in an enclosure.

FM approval
Factory Mutual Approval Standard Class Number 3611,
Class I, Division 2, Group A, B, C, D, T3...T6 or
Class I, Zone 2, Group IIC, T3...T6.
You will find the temperature class on the type plate on the module.

WARNING
Personal injury and damage to property may occur.
In hazardous areas, personal injury or property damage can result if you create or break an
electrical circuit during operation of a SIMATIC NET S7 CP (for example, by means of plug-
in connections, fuses, switches).
WARNING - EXPLOSION HAZARD: DO NOT DISCONNECT EQUIPMENT WHEN A
FLAMMABLE OR COMBUSTIBLE ATMOSPHERE IS PRESENT.
When used in hazardous locations (division 2 or zone 2), the device must be installed in an
enclosure.

CM 1542-5
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Index

DP mode
General characteristic data, 13
A DP slave, 10, 11
Operation as, 10
ATEX, 18
DP slave mode, 22
DP slaves
General characteristic data, 13
B
Bus topology, 11
E
EMC - electromagnetic compatibility, 36
C
Error status codes, 23
Cabinet, 18
Cable length, 13
Cables for temperatures in excess of 70 °C, 19 F
Calling program blocks (instructions) for distributed
field device parameter assignment, 10
I/O, 16
FM
CE mark, 36
Approval, 38
Changeover
CPU from RUN to STOP, 22
CPU from STOP to RUN, 22
G
Characteristic data, 13, 14
Configuration data Glossary, 4
Configuration and downloading, 15
CSA
Approval, 37 H
C-Tick
Hazardous area, 17
Approval, 37
Hazardous areas according to ATEX, 18
HMI functions, 14
D
Data record routing, 10, 14 I
Diagnostics, 23
IEC 61131-2, 35
Diagnostics options, 25
Installation and commissioning, 20
Diagnostics repeater (DP slave), 11
Instruction
Diagnostics requests, 11, 14, 14
ALARM, 16
Direct data exchange, 10
D_ACT_DP, 16
Downloading project data, 20
DE_ACT, 11
Downloads, 8
DP_TOPOL, 15
DP diagnostics, 25
DPNRM_DG, 15
DP diagnostics frames when the CPU is in STOP, 32
DPRD_DAT, 16
DP master
DPSYC_FR, 15
Operation as, 10
DPWR_DAT, 16
DP master (class 1), 10, 11
GETIO, 15
DP master mode, 22
GETIO_PART, 16, 16
DP masters (class 2), 11
RALARM, 16
RALRM, 16

CM 1542-5
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Index

RDREC, 15, 16 Safety extra low voltage, 17

SETIO, 16 Safety notices, 17
WRREC, 15, 16 Siemens DP slave, 10
Interrupts, 23 SIMATIC NET glossary, 4
SIMATIC NET Manual Collection, 8
Startup parameters, 14
L Status and error displays, 23
STEP 7, 3
Limitations
SYNC / FREEZE, 10
Number of operable CMs, 15
System alarms, 23

M T
Manual Collection, 8
Time master, 11
Measured values
Time slave, 11
of values of transfer or reaction times, 13
Time-of-day synchronization, 11, 22
Module replacement, 21
Transmission speed, 13

N U
Number of operable CMs, 15
UL
Approval, 37
O
Operating mode of the CPU, 22 V
Version history, 8
P
PG functions, 14 W
PG/OP communication, 10
Web diagnostics, 11
PROFIBUS
S7 connections, 11
DP-V0 and DPV1 standard, 10
PROFIBUS DP
EN 50170 DPV1, 10
PROFIBUS interface, 21
Program blocks, 16
Protection against transient voltage surges, 19

R
Replacing components, 18
RS-485 interface, 21
RS-485 socket, 20

S
S7 communication, 10
S7 connections, 10, 14
General characteristic data, 14
S7 routing function, 22

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