Aerospace Precision Parts Overview
Aerospace Precision Parts Overview
Machined
Standards
for Aerospace
___________________________________
AS9100
ISO 9001:2008
CERTIFIED
“Bell-Memphis is a third-generation family business
supplying precision-made parts to the aircraft
industry and other companies in the United States
and around the world. Our parts have been used
on aircraft since the B-17 Memphis Belle was flying
the skies over Europe in World War II.”
THE STORY
THE STUKE LOCK CLIP-LOCKING TURNBUCKLE
In 1945, a government inspector/ The inventor’s mind of Mr. was incorporated into the Military
inventor named Stukenborg was Stukenborg imagined that if a slot Standards. Bell-Memphis was put
inspecting the turnbuckle parts were milled through the threads on on the government QPL (Qualified
that R. E. Bell Manufacturing both the male and female parts, Producers List) of companies that
was preparing to ship to the and if the slots were then lined up, were authorized to manufacture
government. He was curious about a pin could be inserted into the this critical flight component. The
the elaborate methods that were channel that would prevent the patented locking clip was not a big
used to safety wire the turnbuckle parts from rotating. The Stuke Lock money maker but it helps explain
assemblies so that they would not clip-locking turnbuckle was his why a small manufacturer in
lose tension during flight. Airplane time-saving solution. Memphis, Tennessee stayed in the
mechanics had to learn the “Double aerospace manufacturing business
Spiral Safety Wrap” method to It took roughly the life of the for so many years.
securely safety wire the critical patent for the invention to become
airplane flight controls. The safety widely accepted by the aviation
wiring took a considerable amount industry. Eventually the concept
of time and the assembly was
often in the most difficult-to-reach
locations on the airplane.
In addition to manufacturing the standard AN, MS, and NAS aerospace standards, Bell-Memphis offers TERMINALS 4-6, 10-11, 16-18
its capabilities as a contract manufacturer to produce parts to customer drawings. TURNBUCKLES 7-9
By leveraging our manufacturing engineering talents, our aerospace AS9100 quality system, our FORGED CLEVISES 12
network of certified vendors, our capital investments in machinery, and our experienced employees, SHACKLES 13
Bell-Memphis has been providing customers with high quality products, reliable delivery, and competi-
tively priced contract manufacturing. ROD END FITTINGS 14
QUICK DISCONNECTS 15
Our manufacturing capabilities consist of CNC Swiss screw machines, Y-axis lathes, 4-axis vertical
machining centers, thread roller machines, centerless grinders, four-slide wire forming, broaching, COMPLETE PART LISTING 19
laser marking, in-house passivation, bead blasting, and annealing. Our shop has experience machining
all types of stainless steels, carbon steels, brass, aluminum, and titanium.
We also have an extensive network of certified vendors for special machining processes, finishing
processes, and inspection processes. Most of our vendors have industry certifications such as
NADCAP or are on a prime aerospace contractor approval list. Bell-Memphis has the resources,
connections, and experience to deliver a finished part meeting all the drawing requirements.
F G
ØD
ØN
ØU ØA
MIL-DTL-781
Procurement Specification
L
-4 AN200KP4 1/8 2,000 0.250 0.250 0.750 0.489 1.188 3.062 0.141 0.875 0.047
-5 AN200KP4 5/32 2,800 0.297 0.250 0.750 0.489 1.188 3.313 0.172 0.875 0.047
-6 AN200KP4 3/16 4,200 0.359 0.250 0.750 0.489 1.188 3.562 0.203 0.875 0.047
-7 AN200KP5 3/16 4,200 0.359 0.313 0.813 0.563 1.313 3.687 0.203 1.000 0.047
ØB ØA ØN
MIL-DTL-781 E
Procurement Specification BEFORE SWAGING
ØB N ØA
D
MIL-DTL-781 L
Procurement Specification
BEFORE SWAGING
B E D
P
THREAD LEFT HAND THREAD RIGHT HAND
TO CENTER TO CENTER
MIL-DTL-8878
Procurement Specification
NAS651
H
R G R
F
D
MIL-DTL-8878
Procurement Specification
C
MIL-DTL-8878
Procurement Specification
Z
ØC ØD F G H Y Z
Y H
0.139 0.190 0.500 0.312 1.062 0.500 2.312
ØC 0.139 0.190 0.500 0.312 1.062 0.500 3.187
G F 0.195 0.250 0.750 0.500 1.188 0.625 2.562
0.195 0.250 0.750 0.500 1.188 0.625 3.437
0.249 0.250 0.750 0.500 1.188 0.750 2.687
MIL-DTL-8878 0.249 0.250 0.750 0.500 1.188 0.750 3.562
Procurement Specification
0.249 0.313 0.813 0.563 1.313 0.750 2.750
0.249 0.313 0.813 0.563 1.313 0.750 3.625
ØD
MIL-DTL-8878 J
Procurement Specification
Y
ØC
ØA
Z
Y
MIL-DTL-8878 J
Procurement Specification
Y W
ØA
ØC ØN
THREAD B ØV
ØA E
MIL-DTL-781
Procurement Specification ØF
-3RH -3LH 3/32 920 #10-32 0.218 0.169 0.187 0.250 2.879 0.109 0.063 1.411 1.204
-4RH -4LH 1/8 2,000 1/4-28 0.250 0.226 0.250 0.313 3.333 0.141 0.063 1.682 1.376
-5RH -5LH 5/32 2,800 1/4-28 0.297 0.226 0.250 0.313 3.627 0.172 0.063 1.958 1.376
-6RH -6LH 3/16 4,200 5/16-24 0.359 0.285 0.312 0.375 4.002 0.203 0.098 2.237 1.453
-7RH -7LH 7/32 5,600 3/8-24 0.427 0.347 0.375 0.438 4.516 0.234 0.098 2.518 1.625
-8RH -8LH 1/4 7,000 3/8-24 0.494 0.347 0.438 0.500 4.937 0.265 0.098 2.784 1.750
-9RH -9LH 9/32 8,000 7/16-20 0.563 0.405 0.563 0.625 5.391 0.297 0.098 3.076 1.875
-10RH -10LH 5/16 9,800 1/2-20 0.635 0.467 0.625 0.688 5.844 0.328 0.098 3.326 2.000
-12RH -12LH 3/8 14,400 9/16-18 0.703 0.529 0.688 0.750 6.656 0.390 0.098 3.828 2.250
-14RH -14LH 7/16 17,600 5/8-18 0.781 0.592 0.750 0.812 7.437 0.468 0.098 4.375 2.500
-16RH -16LH 1/2 22,800 5/8-18 0.844 0.592 0.812 0.875 8.187 0.531 0.125 5.093 2.500
-18RH -18LH 9/16 28,500 3/4-16 0.984 0.717 0.875 1.000 9.125 0.594 0.125 5.468 3.000
-20RH -20LH 5/8 35,000 7/8-14 1.109 0.842 1.000 1.125 10.375 0.656 0.125 6.093 3.500
-24RH -24LH 3/4 49,600 1-12 1.359 0.967 1.125 1.438 12.063 0.781 0.125 7.188 4.000
-28RH -28LH 7/8 66,500 1-1/8-12 1.593 1.092 1.437 1.625 13.226 0.921 0.125 7.846 4.500
-32RH -32LH 1 85,400 1-1/4-12 1.812 1.217 1.625 1.812 14.969 1.046 0.125 9.000 5.000
ØA
ØC N
THREAD B V
ØA E
MIL-DTL-781
Procurement Specification F
.500 .312
.266 .141
ØB
WIDE NARROW
.141
8 28 NARROW 0.188 0.242 0.125 0.375 0.047 3,500
1.000 .312 1.000 9 29 WIDE 0.250 0.430 0.281 0.500 0.048 3,800
10 30 NARROW 0.250 0.430 0.281 0.500 0.048 2,850
MIL-DTL-45918
Procurement Specification 11 31 WIDE 0.188 0.430 0.281 0.500 0.049 4,700
12 32 NARROW 0.188 0.430 0.281 0.500 0.049 3,500
.141
NAS170-1,ØB
-3, -5 & -7.84 NAS170-2, -4, -6 & -8
Shackle-Cable, Aircraft
AN115
Military Standard
H
ØM J
MIL-DTL-5675
Procurement Specification B
D A
SHACKLE
DASH NO. STRENGTH A B D H J ØM N
8 800 0.188 0.109 1/4 11/34 11/64 1/4 9/16
16 1,600 0.188 0.150 5/16 11/34 11/64 1/4 9/16
21 2,100 0.188 0.150 5/16 11/34 11/64 1/4 9/16
32 3,200 0.250 0.203 7/16 1/4 1/4 3/8 3/4
46 4,600 0.313 0.203 1/2 9/32 9/32 7/16 13/16
61 6,100 0.375 0.203 9/16 5/16 5/16 1/2 7/8
80 8,000 0.375 0.266 9/16 7/16 3/8 7/16 1
125 12,500 0.438 0.344 23/32 19/32 15/32 5/8 1-1/8
175 17,500 0.550 0.406 13/16 11/16 9/16 5/8 1-1/4
Shackle-Cable, Aircraft
MS20115
Military Standard
H
ØA
MIL-DTL-5675
Procurement Specification G
F ØD
F
.579
E .549
ØB ØA
ØM G F
T ØA
ØD
MIL-DTL-5683
Procurement Specification .046
INSPECTION HOLE
B
Quick Disconnect
BM2258
Bell-Memphis Part Number D
MS20663
Plain Ball
BM2487
Bell-Memphis Part Number
E
NAS494 & BACT14B
ØB ØA
D D
Cylindrical Terminal
BM2488
Bell-Memphis Part Number
BACT14A L
ØT ØA
15° +- 1/2° ØN
BEFORE SWAGING
BM2482
H J
A
ØC
MIL-DTL-781 L
Procurement Specification
BM2500
H J
A
ØC
MIL-DTL-781 L
Procurement Specification
ØD
ØA
ØU
MIL-DTL-781
Procurement Specification
ØD
Y ØC
ØU
MIL-DTL-8878 F
Procurement Specification
[Link]