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Cutting Bending Machine

Spartan Engineering Industries Pvt. Ltd was founded in 1971 and has become a leading Indian manufacturer of construction equipment. It produces bar bending machines, bar cutting machines, and other equipment used in infrastructure projects like roads, bridges, buildings, and dams. Spartan aims to enhance productivity, speed, and safety in construction through advanced mechanized solutions. It has over 8 branch offices across India and exports to over 10 countries. Spartan is a pioneer in cutting and bending machines for rebar, with over 100,000 machines installed on construction sites nationwide. Recent improvements include more energy efficient motors, enhanced safety features, and testing to meet European standards.
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0% found this document useful (0 votes)
1K views12 pages

Cutting Bending Machine

Spartan Engineering Industries Pvt. Ltd was founded in 1971 and has become a leading Indian manufacturer of construction equipment. It produces bar bending machines, bar cutting machines, and other equipment used in infrastructure projects like roads, bridges, buildings, and dams. Spartan aims to enhance productivity, speed, and safety in construction through advanced mechanized solutions. It has over 8 branch offices across India and exports to over 10 countries. Spartan is a pioneer in cutting and bending machines for rebar, with over 100,000 machines installed on construction sites nationwide. Recent improvements include more energy efficient motors, enhanced safety features, and testing to meet European standards.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Spartan Engineering Industries Pvt. Equipments, Reversible Mixer & Boom Placers.

Ltd was founded in the year 1971 and Spartan has played a pivotal role in the development of nation by providing
has forayed in to the field of machineries to infrastructure projects. The projects range from roads,
manufacturing and supplying flyovers, bridges, buildings, houses to dams & tunnels.
construction equipment in the year Creating quality construction equipment helps build reliable infrastructure,
2005. Since its four decades of drives development & thus fuels the Nation's progress. Thus Spartan has
existence in Engineering Industry, achieved the distinction of being India's most preferred and fastest growing
Spartan has become a leading construction equipment manufacturing company. Core Purpose guides
Dr. Vikram Mehta, Indian MNC in construction Spartan to strive hard and be on top of other manufacturers.
Managing Director Equipment Manufacturing.
Spartan is a Mumbai based leading ISO 9001 2015 certified
manufacturer and supplier of high quality construction machineries
like Bar Bending Machines, Bar Cutting Machines, Passenger &
Material Hoists, Multi-functional Material Hoists, Rope Suspended
Platforms & Lift Shaft, Multi-functional Minilifts, Firemen Evacuation
Lifts, Garbage Collection Lift, Stirrup Bending Machines, Spiral
Bending Machines, De-coiling Machines, Light construction
State-Of-The-Art Infrastructure (Mumbai - Nashik Highway

Vision & Mission


CORE PURPOSE CORE VALUES ASPIRATIONAL BRAND PROMISE
CORE VALUES
To Enhance the Ÿ Passion for Perfection and Ÿ Customer Service Above Committed Fast Response to
Productivity, Speed and Innovation. All Else. Build Close Relationship
Safety in Construction and Ÿ Employee Growth Through Ÿ Always Telling The Truth. with the entire Eco-System!
Infrastructure Industry by Continuous Self Ÿ Contributing Back To The
providing Advanced Improvement. Ecosystem At Large.
Mechanized Solutions, Ÿ Building Strong
thereby saving their Relationship with Internal
Money, Time and Efforts. and External Customers.

Research & Design Development


Spartan’s Design & This ensures strength & reliability of all
Development team consists of components & thereby gives the customer peace
20+ dedicated professionals of mind.
with expertise in Engineering Our Design Engineers study the structural, static
Design & Development. & dynamic Load requirement, load deflection
Our design team uses characteristics & working Conditions of the end
SolidWorks for 3d solid model application. Entire structure of machine has been
design, static & dynamic analysis Finite Element Analysis designed on basis of FEA study by considering various loading
(FEA) of machine components & documentation. conditions to ensure the life, reliability and safety.

Customer Care
Ÿ We have well trained team of technicians having 10-20 years of rich hands-on
experience with leading construction companies.
Ÿ We have experts from both mechanical & electrical background at each location to
serve the customers 24x7.
Ÿ We have an in-house training facility to impart training on safe usage and
Customer Care Mobile App. Customer Care Team- Chennai
maintenance of machines to our engineers and operators.
Ÿ Our ERP backed Call Management System App. with dedicated service
co-ordinators at National & Regional level ensure timely response to customer
calls.
Ÿ We also have dedicated Toll Free Number for our esteemed customers Support &
In-house Training. Customer Care Team- Delhi Customer Care Team- Hyderabad
‘SPARTAN’S LEADERSHIP’
Safer Robust Rugged in Cutting and Bending Machines

BAR CUTTING MACHINES BAR BENDING MACHINES


Models: SCM 42 | SCM 52V | SCM 55V Models: SBM 42 | SBM 52V | SBM 55V

Pioneer in Cutting &


PAN India Presence Exports to 10+ Countries
Bending Machine

Amongst first Indian Company owned 8 Branch offices Exports to countries like Kenya,
Manufacturer to Mechanise rebar across metro cities in India. Srilanka, USA, UK, Nepal etc..
shearing process. Leaders is Developed 6 dealers in India to Full fledged support of service &
manufacturing Cutting & Bending penetrate into tier I & II cities. Spares through dedicated
Machines for last 12 years. 4 International dealers around the International Dealership network.
Spartan has lot of followers, who
Globe. All the Branches & Dealers
have copied the machine design
and functions, but couldn't are well equipped with spares &
maintain the quality. service support.

1,00,000+ Machines Onsite CE Certificate - Apave, France Awarded by Manufacturing Today

Every renowned Builder/ Gladiator plus design is complying Ÿ Awarded by Manufacturing Today
Contractor/ Developer has at least to European safety standard CE. It for Production Facility.
1 set of Cutting & Bending machine is certified by reputed international Ÿ Winner against 50 national
on their site. Have mechanised certification body Apave from manufacturers.
many Indian construction sites France. Comply to standard
through Spartan's Cutting & EN12100:2010 & EN60204-1:2018.
Bending machines. Have provided These CE testing ensure
machines for shearing rebars size performance, safety &
for 8 mm to 40 mm of varied rebar environmental protection. machine
till FE 550D. passes assessment norms of
international market.
IMPROVEMENTS MADE IN BAR BENDING & CUTTING MACHINES
Flywheel Diameter Energy Efficient IE2 Motors Electric Panel with testing LV, HV Three Phase Indicator
Before Now

Phase Indicator
with digital voltage
indication

Ÿ Flywheel diameter increased to Italian make Energy efficient IE2 LV-HV Test: It was conducted to Three phase indicator is provided
get maximum power. (1.5 times Motors has international warranty. ensure sustainability of electrical with the digital voltage indication. It
movement of inertia increased). Cost of IE2 Motor is 10% higher components. Emission Test: It was protects motor from phase failure /
Ÿ Stroke impact power increased. than IE1 but the advantage for end conducted to ensure that emission single phasing, as operator can see
Easily cuts high tensile and ready users is a considerable reduction in if voltage of each phase is within
by machine is within limit & theres
running costs over the life cycle of limit or not at the time of operation.
to take advance high tensile no harm to operator &
the IE1 rated motor. Energy
rebar. efficient motor, less running cost, environment. Result in zero
Enhanced motor life and comes breakdown conducted by
with international warranty. government testing body.

Rebar Collector Stand Additional Groove Eccentric Shaft Support Connecting Rod
Slot Lubrication
Slot Flow

Slot

Main body

Front
plate

Rebar collector stand is provided to It is provided inside the cutting body This Improved design ensures Improved design of connecting rod,
safely store rebar. It safely stores to improve lubrication in shaft sufficient oil lubrication inside shaft its improve oil flashes inside
rebar after cutting hence handling support bearing. It increases life of support. Reduces wear due to machine body. Prevents flow at
is easy. Also prevents movement of shaft support and other friction and increases life of other blade exit. Lubrication increases
rebar during cutting operation. interconnect internal components interconnected components. life of component, top plate also
Middle members of stand to be prevents oil leakage from blade
welded at site by customer by using exit.
Rebar rod.

Fly wheel cover &


Voltage Protection Rating (VPR) Powder Coating. Full motor cover Protection cover
Flywheel
Back
cover
R

7 Tank Starter & socket


Powder cover with
Voltage Protection DOL Process
Coating polycarbonate
Rating (VPR) Starter door
It is added inside the stator box. Body is made of high quality Steel, Completely enclosed fly wheel Protection cover for starter and
It protects machine and motor from 7 tank process is done to activate cover and full motor cover is power socket, with acrylic door is
high / low voltage. surface for powder coat bonding provided. Enclosed flywheel cover provided. Starter cover prevents
and final coat of high quality PP provides safety to operator and full damage during transportation and
(Pure polyester) powder coating. motor cover protects motor from also protects from dust
Superior finish and long life rain, dust, debris at site.
accumulation and rain water at site.
corrosion protection is given.
Increase in machine life and
reduction in maintenance cost.
TECHNICAL SPECIFICATION - CUTTING MACHINES

MODEL DIMENSIONS (L x W x H) WEIGHT STROKE /MIN. MOTOR CAPACITY OIL GRADE & CAPACITY

SCM 42 1070 X 560 X 865 mm 388 Kg 90 5 HP, 3.7 kW OMALO 460, 4.25 ltr.

SCM 52V 1135 X 740 X 930 mm 550 Kg 60 5 HP, 3.7 kW OMALO 460, 4.25 ltr.

SCM 55V 1225 X 720 X 1025 mm 773 Kg 60 7.5 HP, 5.5 kW OMALO 460, 6.75 ltr.
IMPROVEMENTS MADE IN BAR BENDING & CUTTING MACHINES
Body Frame Design High Quality Gi Sheets Electric Panel with Testing LV, HV Grease Lubricated Gear Box

Body frame design is improved, Body is made of high quality GI LV-HV Test: It was conducted to Advance technology grease
Vertical and horizontal member sheets. It gets toughest coating ensure sustainability of electrical lubricated gear box is used.
size is increased making it more through galvanization. 7 tank components. Emission Test: It was Traditional oil lubricated gear box
robust and steady. Robust design process is done to activate surface conducted to ensure that emission has high chances of oil leakage.
machine frame to withstand load to bond with powder coat & final Unlike oil lubricant gearbox there is
by machine is within limit & not
quote of high quality PP (Pure
during bending operations. harmful to Operator & environment no need to check lubricant level
polyester) powder coating. Superior
finish & long life corrosion equipments. Result in zero frequently. Also No leakage issues.
protection, thus increases machine breakdown conducted by
life & reduced maintenance cost. government testing body.
Advance PLC Control Panel 3 Bending Pre-selection Energy Efficient IE2 Motors Grease Lubricated Gear Box
P1

P2 P3

Phase Indicator
with digital
voltage Indication
Bending radius selection switch

Siemens make PLC and safety 3 Bending Radius and be pre-set so Entire gearbox motor has Advance technology grease
logic to prevent over travel of bend without removing the locator pin International warranty. Energy lubricated gear box is used.
wheel. Easy fault finding through three different degree bend is efficient motor, less running cost, Traditional oil lubricated gear box
PLC, Forward and reverse delay possible by bend selector switch. Enhanced motor life and it comes has high chances of oil leakage.
time is maintained through PLC for Pre-selection switch makes with international warranty. Unlike oil lubricant gearbox, no
operation 2 time faster.
safe operation, bend wheel travel is need to check lubricant level
restricted through PLC to prevent frequently. Also No leakage issues.
accident.
TECHNICAL SPECIFICATION - BENDING MACHINES
DIMENSIONS OVERALL MOTOR BEND WHEEL BEND WHEEL MAX. BEND
MODEL BUSHES SUPPLIED
(L x W x H) WEIGHT CAPACITY SPEED DIA Ø RADIUS
SBM 42 945 x 800 x 960 mm 330 Kg 5.4 HP 9.4 rpm 300 mm 4D of Ø32 Ø60, Ø70, Ø100 & Ø120
5D of Ø32, 4D of Ø60, Ø70, Ø100, Ø120 &
SBM 52V 1105 x 850 x 960 mm 390 Kg 5.4 HP 9.4 rpm 425 mm
Ø36 Ø160
6D of Ø36, 5D of Ø60, Ø70, Ø100, Ø120,
1060 x 950 x 1235 mm 555 Kg 7.5 HP 6.0 rpm 500 mm
Ø40 Ø160 & Ø220
SBM 55V
OPTIONAL 8D of Ø40 Ø320

CAPACITY CHART OF REBAR CUTTING AND BENDING MACHINES

FEATURES SBM 42 SCM 42 SBM 52V / SCM 52V SBM 55V / SCM 55V

Dia of Bars (Max. Dia in mm) 36 32 25 20 16 12 10 8 36 32 25 20 16 12 10 8 40 36 32 25 20 16 12 10 8 40 36 32 25 20 16 12 10 8


No. of Bars Tensile strength
41- 50 kg/mm^2 1 1 1 2 3 3 4 6 1 1 1 1 2 3 4 5 1 1 1 2 2 3 5 6 8 1 1 1 2 2 3 5 7 8
(Elongation - 12% Max)
No. of Bars Tensile strength
51-60 Kg/mm^2 - 1 1 1 2 3 4 5 - 1 1 1 2 3 3 4 - 1 1 1 2 3 4 6 8 1 1 1 2 2 3 5 7 8
(Elongation - 16% max)
No. of Bars Tensile strength
61-70 Kg/mm^2 - 1 1 1 2 3 4 5 - - - 1 2 3 3 4 - 1 1 1 2 3 4 5 7 1 1 1 2 2 3 5 6 8
(Elongation - 14.5%/ 10% Max)
No. of Bars EQR (Tensile
strength 71-78 Kg/mm^2) - - 1 1 2 3 4 5 - - - 1 2 3 3 4 - - 1 1 2 3 4 5 7 1 1 1 2 2 3 5 6 8
(Elongation - 18% Max)
Safer Robust Rugged

STIRRUP BENDING MACHINES


Model: SBM 16

UNIQUE FEATURES OF STIRRUP BENDING MACHINES

Advanced PLC Panel Synthetic Grease Limit Switches

3 type of different bending angles are made Synthetic grease is used instead of conventional The machine has two limit switches, one at
through PLC. Hence it saves time and gear oil, which eliminates oil changing & comes front & other at back. They are used to sense
increases production. The latest control panel with life time warranty. It gives low & high home position, degree of bend as shown in
is easy to maintain due to its well thought temperature viscosity performance. It has above image. It is fitted below the top plate. The
design and it also eradicates water clogging. resistance to oxidation, thermal breakdown and limit switch is used to restrict the rotation of
Circuit diagram is pasted inside the panel for oil sludge problems. It gives better lubrication the bend wheel in 360 degrees. This allows
proper guidance. The wiring is done along even during extreme cold weather. It also helps in getting the exact bent for the selected angle.
with labeling for proper identification. longer life of the gear box.

Stirrup Measuring Arrangement Bending Pin & Hard Chrome Plate Planetary Gear Box User Friendly Foot Pedal

It is provided for measuring the Stirrup bending pin, stirrup Planetary gear box has outstanding The Machine is operational only
bar length is fixed by tightening pressure pin & stirrup support power transmission efficiencies when the foot pedal is kept
stopper plate bush during bending plate with Hard Chrome plate is with 97% of input energy pressed and once the foot is
operation. provided for better surface finish & transmission. High torque and removed, the machine stops,
for prevention from rust. reduced load inertia with gradual thus providing safe operation. It
reduction of speed gives longer life also comes with foot guard
without any jerks to gearboxes. cover for higher safety from
hazards at construction sites.

CAPACITY CHART - STIRRUP BENDING MACHINES - SBM 16 TECHNICAL SPECIFICATIONS OF SBM 16

MACHINE DIMENSIONS (L x W x H) 1590 x 585 x 825mm


Dia of Bars (Max. Dia in mm) 12 10 8 6
OVERALL WEIGHT 125 Kg
No. of Bars Tensile strength 41- 50 kg/mm^2 MOTOR CAPACITY 1 HP, 0.75kW
1 2 5 6
(Elongation - 12% Max)
BEND WHEEL SPEED 18 rpm
No. of Bars Tensile strength 51-60 Kg/mm^2
1 2 4 6
(Elongation - 16% max) Grease
No. of Bars Tensile strength 61-70 Kg/mm^2 OIL GRADE & QUANTITY (Centuple x GLP200-000DH)
- 1 4 6
(Elongation - 14.5%/ 10% Max) 1.6 kg
Safer Robust Rugged

SPIRAL BENDING MACHINES


Models: SSB 52 | SSB 55

UNIQUE FEATURES OF SPIRAL BENDING MACHINES

Easy adjustment Knob: This Electrical Panel: We use Pitch adjustment point with Inbuilt Scale: It is inbuilt on
is to bend rebars at various of controllers, timers, relay, screw jacking system: It is roller adjustment blocks for
diameter spirals. convertor etc. of top brands done to adjust pitch of spiral accuracy and it also reduces
like Siemens, Schneider. bend. time of adjustment

Planetary gear box: It has an Synthetic Grease: This oil is User friendly Foot Pedal: The Rollers: It is ENP plated for
outstanding power used instead of conventional Machine is operational only protection against rust.
transmission efficiency with gear oil, which eliminates oil when the foot pedal is kept
97% of input energy changing and it comes with life pressed and once the foot is
transmission. High torque and time warranty. It gives low & removed, the machine stops,
reduced load inertia with high temperature viscosity thus providing safe operation. It
gradual reduction of speed performance. It has resistance also comes with foot guard
gives longer life without any to oxidation, thermal breakdown cover for higher safety against
jerks to gearboxes. and oil sludge problems. It also hazards at construction sites.
helps in longer life of the gear
CAPACITY CHART box.

FEATURES SSB 52 SSB 55


Dia of Bars (Max. Dia in mm) 20 16 12 10 8 6 40 36 32 25 20 16 12 10 8 6
Ring Dia Ø Min. (mm) 800 450 350 300 275 250 450
Ring Dia Ø Max. (mm) Upto 3 mtr. -

TECHNICAL SPECIFICATIONS
MODELS SSB 52 SSB55
Capacity (mm) 6-20 8-40

Motor Power (HP/KW) 5 HP / 3.75 kW 5 HP / 3.7 kW x 2 no.s

Bend Wheel Speed 9.04 RPM 9.04 RPM

Circular Bending Angle 360 Degree 360 Degree

Net Weight in KG 385 Kgs. 420 Kgs.

Dimensions (LxWxH) 1075 x 895 x 1015 mm 1000 x 825 x 1030 mm


Safer Robust Rugged

STEEL REBAR DE-COILING MACHINES


Model: SBCM 12

UNIQUE FEATURES OF DE-COILING MACHINES

Five Sets of Adjustable Wheel: Control Cabinet: Straightening Wheels:


Adjustable preset wheels are provided Digital control by the control cabinet Straightening wheels are made of high
to ensure perfect feeding. At the same that has a feature of the Encoder which quality alloy steel which is given heat
time it avoids steel rod from getting is provided to adjust cutting. treatment to ensure high performance
scratches or being damaged while It can memories multiple setting of even under heavy loads and to ensure
feeding. different length and number of pieces. longer working life.

Pressure Gauge: Sheet Metal Door Cover: Unique Feeding Device:


It is provided to adjust pressure of Sheet metal door cover is provided for Upper and lower rollers ensure smooth
cutting stroke. safety. It also prevents steel from feeding and at the same time avoids
rebounding during operation. rebar scratches or rebar in damaged
condition.

CAPACITY CHART OF DE-COILING MACHINES - SBCM 12

Tensile Traction Straight Cutting Pulling Dimensions


≤650N/mm2 Accuracy Weight
Strength Motor Motor Motor Speed (mm)

Rebar Ø Dia 4-12 mm 4 kW 11 kW 4 kW 50-65m/min ± 10 mm 1380 + 25 Kg 3150 x 800 x 1200


R

Safer Robust Rugged

CNC STIRRUP BENDING MACHINES


Model: SSRB 12AX
[Link]

UNIQUE FEATURES OF CNC STIRRUP BENDING MACHINES

Rebar Horizontal Pay-off: Rebar Straightening Units: Rebar Feeding Units:


Vertical payoff has loading capacity of One unit horizontal straightening unit is Two pairs synchronous feeding units are
2000kgs. 2 sets of vertical Payoffs are provided. One unit vertical straightening unit provided. Automatic Pneumatic press down
provided. is provided. It is suitable for single wire and is provided which is suitable for wires of
double wire. different diameters. It comes with Servo
motor drive.

Rebar Bending Units: Rebar Cutting Units: Electric Cabinet and Control Console:
Bi-direction bending operation is possible. It Electromagnetic braking cutting motor is Comes with Touch screen. PLC is provided
comes with Servo motor drive. provided. Plug type fixed blade and movable Movable Control console is provided. It can
blade for easy to replacement which saves multiple memories setting of different
cost too. shapes.

CAPACITY CHART OF AUTOMATIC CNC STIRRUP BENDING MACHINE - SSRB 12AX

Single Rebar Diameter (mm) Ø5 - Ø12

Double Rebar Diameter (mm) Ø5 - Ø10

Max. Bending Angle (°) 180

Max. Pulling Speed (m/min) 110

Max. Bending Speed (°/s) 1000

Bending Direction Bi-direction

Single Rebar Max Production capacity(hour) 900 (standard size)

Double Rebar Max Production Capacity(hour) 1800 (standard size)

Equipment Sizes (mm) 4000 (L)x1080 (W)x 1975 (H)


Safer Robust Rugged

SCRAP BAR STRAIGHTENING BENDING MACHINES


Model: SSM 12

UNIQUE FEATURES OF SCRAP BAR STRAIGHTENING BENDING MACHINES

Electrical Components: Bushes & Heavy Duty Roller: Pressure adjusting Screw: Helical Bevel Gear Box:
Controllers, Timers, Relay, Different Diameters of Bushes It is used for adjusting pressure It has an outstanding power
Convertor etc. of top brands like are used for various sizes of rod. on the rod while in operation. transmission efficiencies with
Siemens, Schneider are used. Heavy duty Roller for 90 % of input energy
performing the Straightening transmission.
operation. High torque and reduced load
inertia with gradual reduction of
speed gives longer life without
any jerks to gearboxes.

Heavy Duty Wheel: Manual Bar Cutting Machine: Forward & Reverse Switch: Foot Pedal: The machine is
It is used for easy It is used to cut damaged end of Forward & Reverse switch is operational only when the foot
transportation of the machine. the rod for easy entry in the provided for easy operation. pedal is kept pressed and once
bush. the foot is removed, the machine
stops, thus providing safe
operation. It also comes with
foot guard cover for higher
safety against hazards at
constructions sites.

TECHNICAL SPECIFICATIONS
Machine over All Dimension Capacity
Machine Weight Out Put Speed Gear Box
L x W x H (mm) Dia Ø (mm)

1492 x 952 x 1337 650 Kgs. 25 m/min 8-14 4 kW


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