Turbine Performance Lab Report
Turbine Performance Lab Report
Laboratory
Level LEVEL 1 Team Student’s ID Student’s Name Group
Laboratory Title DETERMINATION OF TURBINE 1. Group Leader 2020457658 SARAH ELIANA BT MOHD ROSZAIMAN EC1105H
PERFORMANCE AND MEASUREMENT OF
PUMP EFFICIENCY, HEAD AND DISCHARGE
Date 19/10/2022 2. Member 2020842488 WAN AHMAD AT-TIRMIDZI BIN WAN ABDULLATIF EC1105H
Lecturer’s TS. DR. DURATUL AIN BINTI THOLIBON 2020453958 MUHAMMAD HAZIM UKAIL BIN AHMAD FAIZUL EC1105H
Name 3. Member
Verification
Demonstrate capability on the Demonstrate capability on the Demonstrate capability on the Demonstrate capability on the Demonstrate capability on the
following in a problem-solving following in a problem-solving following in a problem-solving following in a problem-solving following in a problem-solving
A4 (Organizing) approach as shown in lab approach as shown in lab approach as shown in lab approach as shown in lab report approach as shown in lab report
Brings together different report report report • 75% organize, formatted • 100% fully organize,
values, resolving conflicts • Not organize, • 25% organize, formatted • 50% organize, formatted and systematic laboratory formatted and systematic
among them, and starting to unformatted and and systematic and systematic report laboratory report
build an internally consistent unsystematic laboratory laboratory report laboratory report • 75% providing solution to • 100% providing solution to
5 value system. Organizes Discussion report • 25% providing solution • 50% providing solution the environmental the environmental
values into priorities by • Not providing solution to to the environmental to the environmental engineering problems. engineering problems.
contrasting different the environmental engineering problems. engineering problems. • The team is able to relate • The team is able to relate all
systems. The emphasis is on engineering problems. • The team is able to • The team is able to all findings with the findings with the problem
comparing, relating, and • The team is unable to discuss some of the relate some of the problem with good with excellent discussion
synthesizing values. discuss the findings findings findings with the discussion
problem with fair
discussion
The team is able to provide The team is able to derive fair The team is able to derive good The team is able to derive accurate
6 A5 (Characterization) Conclusion The team is unable to conclude conclusion without answering conclusion based on findings to conclusion based on findings to conclusion based on findings to
the objective answer the objective answer the objective answer the objective
TOTAL
60
ECW 341 | GROUP 4 : EC110 5H
INDEX
Item Pages
Introduction 2
Objective 2
Problem statement 7
Apparatus 7-9
Procedure 9-10
Discussion 17-18
Conclusion 19
References 19
INTRODUCTION
In this laboratory activities, students are exposed to the operation of the Pelton turbine which the
most visually obvious example of an impulsive machine. Pump is the device used to move
liquids or slurries. Pump can be combined in series or parallel in order to reach their purpose of
installation.
OBJECTIVE
THEORETICAL BACKGROUND
TURBINE
A spear valve directs a jet of water at a series of buckets which are mounted on the periphery of a
rotor. As the water exiting the spear valve is at atmospheric pressure, the force exerted on the
rotor is entirely due to changes in the direction of the flow of water. The Pelton turbine is
therefore associated with considerable changes of kinetic energy but little change in pressure
energy. The performance curves for a turbine can be derived in the same way as for a pump,
though it is usual to treat the speed (RPM) as the principal variable when plotting power,
efficiency, torque and discharge.
PUMP
Pump is the device used to move liquids or slurries. Pump can be combined in series or parallel
in order to reach their purpose of installation. If a single pump does not provide enough flowrate
for a given application, connecting two pumps in parallel can rectify the problem. On the other
hand, if a single pump does not provide enough head for a given application, two pumps
connected in series can be remedy. Pumps are used in almost all aspects of industry and
engineering from feeds to reactors and distillation columns in chemical engineering to pumping
storm sewer in civil and environmental engineering. They are an integral part of engineering and
an understanding of how they work is important.
Centrifugal pump is one of the most widely used pumps for transferring liquids. Centrifugal
pump operates as follow: As the prime mover rotates the driveshaft, the impeller fluid is drawn
in axially through the centre opening of the housing. The fluid then makes a 90o turn and flows
radially outward. As energy is added to the fluid by rotating blades (centrifugal action and actual
blade force), the pressure and velocity increase until the fluid reaches the outer tip of the
impeller. The fluid then enters the volute shaped housing whose increased flow area causes the
velocity to decrease. This action results in a decrease in kinetic energy and an accompanying
increase in pressure.
Pump can be combined in series to obtain an increase in head at the same flowrate as the single
pump.
As shown in Figure 2.1, when two pumps having similar head-flowrate characteristics are
operated in series in combined pump head-flowrate curve is obtained by adding the head of
single pump curve at the same flowrate.
Pumps can be combined in parallel to obtain in increase in flowrate at the same head as the
single pump.
As shown in Figure 2.2, when two pumps having similar head-flowrate characteristics are
operated in parallel the combined pump head-flowrate curve is obtained by adding the flowrates
of the single pumps at the same head.
Formula for calculation of variables (in accordance with series and parallel pump test rig
model:FM07A-1)
(2.1)
(2.2)
(2.3)
(2.4)
PROBLEM STATEMENT
1. The Pelton turbine is the most visually obvious example of an impulse machine. A spear
valve directs a jet of water at a series of buckets which are mounted on the periphery of a
rotor. As the water exiting the spear valve is at atmospheric pressure, the force exerted on
the rotor is entirely due to changes in the direction of the flow of water. The Pelton
turbine is therefore associated with considerable changes of kinetic energy but little
changes in pressure energy. Thus, obtaining efficiency of a turbine at various speeds are
vital to obtain efficiency of a Pelton turbine. The group is required to determine turbine
efficiency at a various speed. From the results obtained, suggest the optimum conditions
for the turbine.
2. Each group is required to determine the maximum flow rate, pump head and pump
efficiency under single, series and parallel pump operation.
APPARATUS
TURBINE
1. Pelton turbine with water supply pump set and rope brake type dynamometer
2. Flow measuring unit – Orifice meter and pressure gauge
3. Piping system
4. Storage tank
5. Hand held tachometer
6. Stopwatch
PUMP
Pump apparatus as shown in Figure 2 will be used to determine head / flow rate characteristics
and pump efficiency and Figure 3 shows process diagram for series and parallel pump operation.
PROCEDURE
TURBINE
1. Lower the band brake assembly over the brake drum and adjust the hand brake for a
range of readings on the spring balances
2. Record the spring balance and tachometer readings for each hand brake setting. Measure
the flow rate using a timed volume collection, record the reading form the inlet pressure
gauge.
3. Adjust the flow rate using the spear valve, and repeat the experiment. Continue to do
until you have sets of reading for a variety of different flow rates
4. For each flow rate, plot graph of rotational speed n against Torque T, Brake(mechanical)
Power, 𝑃𝑏 and Efficiency, 𝜂t.
PUMP
6. Turn on the pump and slowly open V5 until maximum flowrate is achieved. Follow the
experiment procedures to determine the desired flow rate.
7. Use the pump speed selector switch to monitor the pump speed.
Data required for this experiment are at least 5 different flowrate and pump head for each 3
different cases (single, series and parallel).
DATA ANALYSIS
TURBINE
0 907.67 155.57 0.00259 19.33 1933000 0.00 0.00 0.0 197.04 3730.62 0.0
2 915.67 155.53 0.00259 18.67 1867000 19.62 0.7848 75.25 190.32 4835.63 1.56
6 877.67 115.73 0.00193 19.33 1933000 58.86 2.354 216.35 197.04 3730.62 5.8
8 810.33 118.67 0.00198 19.67 1967000 78.48 3.1392 266.38 200.51 3894.67 6.84
10 688.00 124.67 0.00208 20.67 2067000 98.10 3.9240 282.71 210.70 4299.29 6.58
11 620.00 123.97 0.00207 20.33 2033000 107.91 4.3164 280.25 207.24 4208.36 6.66
0 1426.00 77.37 0.00129 34.30 3430000 0.00 0.00 0.00 349.64 4424.66 0.00
2 1376.67 77.23 0.00129 38.83 3883000 19.62 0.7848 113.14 395.82 5009.06 2.26
6 1432.33 77.47 0.00129 35.00 3500000 58.86 2.3544 353.14 356.78 4515.02 7.82
8 1292.00 77.30 0.00129 34.50 3450000 78.48 3.1392 424.73 351.68 4450.48 9.54
10 1088.67 76.80 0.00128 34.50 3450000 98.10 3.9240 447.36 351.68 4415.98 10.13
11 994.67 75.87 0.00126 34.00 3400000 107.91 4.3164 449.60 346.59 4284.06 10.49
CALCULATIONS
4. Torque (Nm)
The value of torque was calculated by using the formula:
Torque (Nm) = Force x Radius
Where the value of radius is 0.04m.
As an example:
Torque = 58.86 x 0.04 = 0.7848 Nm
PUMP
CALCULATIONS
2. Efficiency (%)
The value of efficiency was calculated by using the formula:
Efficiency (%) = (hydraulic power/ power input) x 100%
As an example:
Efficiency = (209.15/420) x 100% = 49.8 %
GRAPHS
DISCUSSION
In this laboratory activity, the students were required to determine the flow rate
characteristics and pump efficiency under single centrifugal pump test and to determine the
operating characteristics of a Pelton turbine at various speeds. Flow rate characteristic describes
the relationship between the valve coefficient and the valve stroke. Each throttling valve has a
flow characteristic. As a valve opens, the flow characteristic allows a certain amount of flow
through the valve at a particular percentage of the stroke. Pump efficiency is defined as the ratio
of useful hydraulic power sent to the fluid to the power input at the drive shaft.
After carrying out the experiment, the students are required to plot a graph of rotational
speed, n against torque, T, brake power, Pb and efficiency, nt. After acquiring the data for total
head, H (kPa) and flow rate, Q (m3/s), the calculation for total hydraulic power (Watts) can be
made by using this formula:
After calculating all the total hydraulic power, the efficiency (%) can now be calculated
using the following formula:
Based on the data, it is concluded that as the total head (kPa) increases, the flow rate
(m3/s) decreases. For example, when the total head is at 89kPa, the flow rate is at 0.00235m3/s,
and when the total head is at 128kPa, the flow rate is at 0.00072m3/s. However, the change in
efficiency is not linear. This is due to the fact that hydraulic power is also not linearly increasing
or decreasing. The highest efficiency obtained is 58.15%, when the total head is 112kPa, flow
rate is 0.00176m3/s, total power input is 357 Watts and total hydraulic power is 197.12 Watts.
Next, to determine the operating characteristics of a Pelton turbine, the spear valve was
first opened at 100%. Then, the data are acquired by observing the experiment. The discharge
pressure (N/m2) values that were in unit of kg/cm2 are converted to units of N/m2 by
multiplying the value with 100 000. For the breaking force (N) values, it is obtained by
multiplying the value of braking load with the g value which is 9.81m/s2. For torque (Nm), the
values were calculated by multiplying the value of braking force with the value of radius which
is 0.04m. For the brake horse power (watt), the values were obtained by multiplying it with
torque, speed, and 2π/60. For the pressure head (m) values, they are calculated by using the
formula: Discharge Pressure/ρωg. For water horse power (watt), the values were calculated by
using the formula: ρωgQH. After acquiring the values for brake horse power and water horse
power, the turbine efficiency (%) can now be calculated by dividing brake horse power value
with water horse power value then multiplying it with 100.
The calculations were repeated with the spear valve opened at 50%. After all the data has
been acquired, the analysis that has been made is that the valve opened at 50% is more efficient
than at 100%. For example, the highest efficiency (6.66%) at 100% opening is lower than the
highest efficiency (10.49%) at 50% opening.
However, the result of this experiment could be inaccurate due to some possible errors
that occurred while students were conducting the experiment. For example, the students might
read the readings inaccurately. To avoid this error, the students should learn how to read the
readings correctly and carefully. Second, the time taken for the water to reach a certain volume
needed to calculate the flow rate might be slightly off. To avoid this error, the students must
record the time taken multiple times and calculate the average from the best three records.
During the experiment, students are required to follow strict standard safety precautions
of wearing laboratory jackets and safety boots. Students also paid full attention while the
assistant engineer performed the demonstration to ensure that students conducted the experiment
perfectly.
CONCLUSION
In the end of this experiment, we have managed to calculate the efficiency of two spear
valves with different percentages of openings. From the overall data that has been calculated and
comparison that has been made, we can conclude that the spear valve with an opening of 50% is
more efficient compared to a spear valve with an opening of 100%. The efficiency was
influenced by brake horse power which was influenced by other factors such as the speed,
braking load etc. Thus, the objective of this experiment has been achieved.
REFERENCES
2. Alluri, S. (2022, May 19). Pump related formulas | Power calculation, Total Head, NPSH,
Affinity laws. Sugar Industry Technologies
[Link]
3. Derivation of formula for pump power. (2011, October 14). Physics Forums | Science
Articles, Homework Help, Discussion.
[Link]
4. Hydraulic Pumps and Motors: Considering Efficiency. (2013. December 12). Hydraulic
Pumps and Motors: Considering Efficiency.
[Link]