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Boiler Gauge Glass Setup Guide

The document describes the procedure for lining up and flushing a boiler gauge glass. Key steps include ensuring valves are in proper working order, slowly opening valves to check for leaks and allow stabilization, observing the water level, and closing/opening valves while flushing to check for blockages. Maintaining a proper water level indicates the gauge glass line up is successful.

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Lakshmi Narayan
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100% found this document useful (4 votes)
286 views6 pages

Boiler Gauge Glass Setup Guide

The document describes the procedure for lining up and flushing a boiler gauge glass. Key steps include ensuring valves are in proper working order, slowly opening valves to check for leaks and allow stabilization, observing the water level, and closing/opening valves while flushing to check for blockages. Maintaining a proper water level indicates the gauge glass line up is successful.

Uploaded by

Lakshmi Narayan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

3/23/23, 11:15 AM Power plant and calculations: Procedure for Boiler Gauge glass line up & Flushing

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Procedure for Boiler Gauge glass line up & Flushing


Boiler Gauge glass: is a transparent glass of shape tubular, flat or square blocks fitted to the boiler
steam drum to facilitate a visual indication of the water level of a steam drum. These types of glasses
are manufactured by borosilicate glass which is robust, temperature & chemical resistant.

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Line up of Gauge glass:

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3/23/23, 11:15 AM Power plant and calculations: Procedure for Boiler Gauge glass line up & Flushing
Ensure all tools & required PPEs are taken to operate the valves (Hand gloves, Safety
goggles, “F” rods etc)

CLOSE ADS Ensure steam & water side valve of gauge glass are healthy & operating properly CLOSE ADS

Ensure there are no any leakages

Ensure steam side & water side valves are closed

Ensure gauge glass drain valve is open & drain is connected/extended to safe location

Now crack open the steam valve & check for any leakages in gauge glass. Wait for some
times until system heats uniformly.

Then crack open the water side valve, wait for some time for stabilization

Then close the drain valve

Open the steam valve & water valve fully

Observe water collected in glass & showing the level

Cross check the level glass with other side level glass or control room transmitter reading
or with Hydra step

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Flushing of gauge glass

Ensure all tools & required PPEs are taken to operate the valves (Hand gloves, Safety goggles, “F”
rods etc)

Step-I

Close the water side valve & open the drain valve for flushing, wait for some time

Then close the drain valve & open the water side valve

Note: After opening the water side valve, water level should retain its normal operating level, if not
then there might be blockages in valve or line

Step-II

Close the steam side valve & open the drain valve for flushing, wait for some time

Then close the drain valve & open the steam side valve

Note: After opening the steam side valve, water level should retain its normal operating level, if not
then there might be blockages in valve or line

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at December 24, 2020

Labels: Boiler

1 comment:

Alvin Evans 21 April 2021 at 05:06


You have done a good job by publishing this article about Gauge Glass. I appreciate your
efforts which you have put into this article, It is a beneficial article for us. Thanks for sharing
such informative thoughts.
Klinger Gauge Glass

Reply

Enter comment

Hi all,
This article is written based on practical experience..If liked, share with others, or any suggestions
leave in comment box.

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