Installation and operating manual Drainbox
Installation + operating manual
Drainbox 200M HA-S
Special version for aggressive waste water
Read before use!
Consider all safety references!
Keep at the place of work!
This manual contains important notes and warning notes.
Before installation, electrical connection and starting up read the manual.
Further operating and installation instructions, which concern components and
accessories of the Drainbox, are to be considered additionally.
For damage and consequential damages, which result from neglect of this
instruction or technical regulations and recommendations, we cannot take any
responsibility or guarantee.
Update: V1.0, June 2011
Technical subject to change.
For misprint no liability is held.
PV Schmid GmbH & Co. KG • Schwesterstr. 11-15 • 87700 Memmingen 1
Telefon: 0 83 31 / 38 44 • Telefax: 0 83 31 / 8 41 44 • E-Mail: info@[Link] 06/11
Installation and operating manual Drainbox
1 General 2.1 Marking of instruction in the manual
Installation an starting up by qualified personnel only! The safety instructions contained in this manual whose
non-observance might cause hazards to persons are
1.1 Application specially marked with the general hazard sign, namely
Waste water lifting unit to collect and automatically lift
waste water without faeces from showers, washbasins,
washing machines and dishwashers in new and old
buildings above the backwash level. The unit ist specially
suitable for the dispose of waste water from washing
machines an wash basins in cellars. Special version for
aggressive waste water! (safety sign in accordance with ISO 7000 - 0434),
Always keep to the norm DIN EN 12050-2, DIN EN 12056
The electrical danger warning sign is
and DIN 1986-100.
The Drainbox Inox is not suitable for sewage from
urinals and toilets!
1.2 Technical Data
• Max. medium temperature: 35 °C continuous operation,
for a short time waste water from dischwashers and (safety sign in accordance with IEC 417 - 5036).
washing machines up to max. 75 °C possible. The word
• Particle size max.: 10 mm
Caution!
• Voltage / frequency: 1~230 V, 50 Hz
is used to introduce safety instructions whose non-
• Protection: IP 68 observancemay lead to damage to the machine and its
functions.
• Pressure connection : DN 32
Instructions attached directly to the machine, e.g.
• Inlet: 1 x DN 40
- arrow indicating the direction of rotation
1 x DN 30
optional 1 x DN 40 socket for side - markings for fluid connections
connection
must always be complied with and be kept in a perfectly
• Ventilation: DN 50 legible condition at all times.
• Dimension: 500 x 360 x 310 mm 2.2 Personnel qualification and training
All personnel involved in the operation, maintenance,
Current Engi ne power P1
max. fl ow inspection and installation of the unit must be fully
230 V [A] [kW] max. head Wei ght
μF rate
50 Hz [m] [kg]
1~ 1~ [m³/h] qualified to carry out the work involved. Personnel
D rai nbox 200M HA-S 1 ,5 0 ,3 5 8 6 ,0 9 ,5 6
responsibilities, competence and supervision must be
clearly defined by the operator. If the personnel in question
is not already in possession of the requisite know-how,
An oder of spare parts is only possible with all data from appropriate training and instruction must be provided. If
the identifcation plate. required, the operator may commission the manufacturer /
supplier to take care of such training. In addition, the
2 Safety operator is responsible for ensuring that the contents of
the operating instructions are fully understood by the
These operating instructions contain fundamental responsible personnel.
information which must be complied with during
installation, operation and maintenance. Therefore this 2.3 Non-compliance with Safety Instruction
operating manual must be read and understood both by
the installing personnel and the responsible trained Non-compliance with safety instructions can jeopardize the
personnel / operators prior to installation and safety of personnel, the environment and the machine /
commissioning, and it must always be kept close to the unit itself. Non-compliance with these safety instructions
location of operation of the machine / unit for easy access. will also lead to forfeiture of any and all rights to claims for
Not only must the general safety instructions laid down in damages.
this chapter on ”Safety” be complied with, but also the In particular, non-compliance can, for example, result in:
safety instructions outlined under specific headings.
2 PV Schmid GmbH & Co. KG • Schwesterstr. 11-15 • 87700 Memmingen
06/11 Telefon: 0 83 31 / 38 44 • Telefax: 0 83 31 / 8 41 44 • E-Mail: info@[Link]
Installation and operating manual Drainbox
• failure of important unit functions, 2.7 Unauthorized Modification and Manufacture of
Spare Parts
• failure of prescribed maintenance and servicing
Modifications or alterations of the equipment supplied are
practices,
only permitted after consultation with the manufacturer. Ori-
• hazard to persons by electrical, mechanical and ginal spare parts and accessories authorised by the
chemical effects, manufacturer ensure safety. The use of other parts can
invalidate any liability of the manufacturer for consequential
• hazard to the environment due to leakage of hazardous damage.
substances.
2.8 Unauthorized Modes of Operation
2.4 Safety Awareness The warranty relating to the operating reliability and safety
It is imperative to comply with the safety instructions of the unit supplied is only valid if the equipment is used in
contained in this manual, the relevant national health and accordance with its designated use. The limits stated in
safety regulations and the operator’s own internal work, the data sheet must not be exceeded under any
operation and safety regulations. circumstances.
2.5 Safety Instructions for the Operator / User 3 Transport and Interim Storage
- Any hot or cold components that could pose a
hazard must be equipped with a guard by the
3.1 Transport
operator. The unit should not fall down or bump against something.
- Guards which are fitted to prevent accidental The unit has to be transported in the position in wich it will
contact with moving parts (e.g. coupling) must be installed.
not be removed whilst the unit is operating.
3.2 Interim Storage
- Leakages (e.g at the shaft seal) of hazardous
media handled (e.g. explosive, toxic, hot) must The unit should be stored in a dry, dark, frost-proof room
be contained so as to avoid any danger to not exposed to sunlight.
persons and the environment. Pertinent legal
provisions must be adhered to. 4 Description of the Product and Accessories
- Electrical hazards must be eliminated. (In this
respect refer to the relevant safety regulations 4.1 Technical Specification
applicable to different countries and / or the The Drainbox is a waste water lifting unit to collect and
local energy supply companies.) automatically lift waste water without faeces from showers,
washbasins, washing machines and dishwashers above
2.6 Safety Instructions for Maintenance, the backwash level.
Inspection and Installation Work
The unit is suitable for chemicly neutral, low polluted waste
The operator is responsible for ensuring that all water with solid mattes up to 10 mm particle size (without
maintenance, inspection and installation work be greasy matters or fibres).
performed by authorised, qualified specialist personnel
who are thoroughly familiar with the manual.
Caution!
Work on the machine / unit must be carried out only during
standstill. The shutdown procedure described in the
manual for taking the unit out of service must be adhered Not suitable for the following fluids:
to without fail.
• corrosive, inflammable and explosive media
Pumps or pump units handling media injurious to health
must be decontaminated. • sewage from urinals and toiletts
Immediately following completion of the work, all safety-
4.2 Construction
relevant and protective devices must be re-installed and /
or reactivated. The unit consist of a steady storage tank out of plastic (PE)
with:
Please observe all instructions set out in the chapter on
”Commissioning / Start-up” before returning the unit to • Airtight lid, becsuse of that: no bad smell
service.
• Automatically working submersible pump with check
valve
• Two inflow connections DN 40/30 and one optional so-
cket DN 40 for side connection
PV Schmid GmbH & Co. KG • Schwesterstr. 11-15 • 87700 Memmingen 3
Telefon: 0 83 31 / 38 44 • Telefax: 0 83 31 / 8 41 44 • E-Mail: info@[Link] 06/11
Installation and operating manual Drainbox
• Pressure connection 1¼“ AG Make sure that the installation is frost-proof.
• Ventilation with activated carbon filter and overlow safty • Remove the clamps of the cover and then take off the
device cover. Remove the transport protection out of
cardboard.
Special version of submersible pump:
• The pump and the switch
• Motor casing CrNiMo-steel lever are set ex works.
Check the free mobility of
• Shaft CrNiMo-steel the switch lever.
• Shaft sealing:
- Two gaskets Viton impeller sided
- One gasket with oil chamber motor sided
5 Assembly / Installation at Site
5.1 Safety Regulations
➃ ➀ ➂
• Your electrical installation must be in
accordance with VDE 0100/IEC 364; i.e, the
sockets must have earthing terminals for
example. ➁
• Connection to the power supply must be
effected by a trained electrician only. The
applicable VDE regulations must be ➀ Inlets
complied with.
➁ Outflow
• The supply mains to which the unit is ➂ Ventilation
connected must be equipped with a highly ➃ Optional inlet
sensitive earth leakage circuit breaker
<30 mA.
• Please observe the relevant DIN VDE 0100,
Part 701, stipulations when installing the
unit in bathrooms and shower facilities.
• Please observe the stipulations of
EN 12 056 “Gravity drainage systems in
buildings” when installing the unit at site.
• If you use an extension cord, please see to
it that it is of the same quality as the power
supply cable supplied.
• All electrical equipment such as switch
box, alarm transmitter and socket must be
installed in a dry, floodproof location.
• Caution! Switch off the pump prior to each
assembly and dismantling of the pipelines
or any other work on the unit.
• Keep unauthorized persons (e.g. children)
away from the unit.
The ventilation of the unit has to be connected in Example for installation
case of medical pratices or similar locations!
5.2 Preparation for Installation
Check if the unit is suitable for 230 V/50 Hz power supply
according to the identification plate. Ensure that the safety
regulations are kept to. Check if the medium is according
to chapter 4.1.
4 PV Schmid GmbH & Co. KG • Schwesterstr. 11-15 • 87700 Memmingen
06/11 Telefon: 0 83 31 / 38 44 • Telefax: 0 83 31 / 8 41 44 • E-Mail: info@[Link]
Installation and operating manual Drainbox
5.3 Connecting the Pressure Pipe 7.1 Maintenance and service of the unit
The connecting piece for the pressure pipe has a 1¼“- • Fill in clean water and then pump out the
male thread. tank.
Ensure that the pumpe and the piping
Caution! inside the unit aren´t twisted when
• Pull the mains plug before the inspection of
the pressure pipe is tighten. the unit!
We recommend to install a shut-off valve in the pressure • Remove cover.
pipe to make service or maintenance easier. The shut-off
valve has to be suitable for waste water. • Remove soil from the tank walls and the pump.
When installing the system below the backwash level the • Clean ventilation system, renew activated carbon filter.
pressure pipe has to be connected through a pipe loop (u-
shaped) to the sewer. The pipe loop has to be over the • Mount cover.
backwash level.
5.4 Inlet connection
Two inlets can be connected to the Drainbox. On the cover
of the lifting system there are two connections made ready.
With the included rubber seals, you have the possibility to
connect one line DN 40 and one line DN 30.
The inlet openings must be cut in case of need from the
bottom side of the cover. The seals are then inserted from
above into the inlet ports and the inlet pipes can be
plugged in.
With an optional sticked socket (can be ordered separatly),
a lateral inlet can be made. This inlet has to be installed at
least 120 mm above the bottom of the system.
Finally the cover can be fastend with the clamps.
5.5 Ventilation
The waste-water lifting unit is fitted with an activated
carbon filter. It requires no separate exhaust line.
Of course, however, an external exhaust line can be
connected. For this purpose, the activated carbon filter has
to be removed. A pipe DN 50 can be connected now.
6 Starting up
All piping connections has to be checked for correct
installation before starting up.
• Plug in mains plug
• Fill unit with water until the pump starts automatically.
• Check all piping connections for tightness.
When the float switch is sunken and the pump stops, no
water must flow back into the system!
7 Maintenance
Correct functioning and quiet running of the pump should
be checked regularly. Failure can be prevented this way.
The pump should be inspected and cleaned for at least
once a year.
PV Schmid GmbH & Co. KG • Schwesterstr. 11-15 • 87700 Memmingen 5
Telefon: 0 83 31 / 38 44 • Telefax: 0 83 31 / 8 41 44 • E-Mail: info@[Link] 06/11
Installation and operating manual Drainbox
Problem Cause Solution
Pump is not running No mains voltage Check socket, plug in plug, check fuse
Remove cover and remove blockage, if the
Impeller is blocked
problem recurs contact your dealer
Motor overloaded, thermal motor Motor temperature to high. Cool off pump. If
protection has stopped the pump the problem recurs contact your dealer.
Check mobility of float switch. If the float
Float switch is stuck or damaged
switch is out of order contact your dealer.
Motor out of order Contact your dealer
Pump is running, but no Pressure pipe is blocked or extremly Remove blockage or sharp bended pipes.
or to little flow bend Start a test run.
Stopcock in pressure pipe is closed Open stopcock
Replace activated carbon filter, clean
Ventilation blocked
ventilation
Pump is running in
Leaking check valve Clean or replace check valve
short intervals
Ventilation blocked Clean ventilation
Pump is running noisy Solid particle in unit or pump Contact your dealer
6 PV Schmid GmbH & Co. KG • Schwesterstr. 11-15 • 87700 Memmingen
06/11 Telefon: 0 83 31 / 38 44 • Telefax: 0 83 31 / 8 41 44 • E-Mail: info@[Link]
