Motorised butterfly valve

for air
FCV...

Nominal diameter
DN 40 - DN 200

MOTORISED
BUTTERFLY
VALVE

AIR

Manufacturer / owner of the EC

type-examination certificate

Schimpf Antriebstechnik
Waldenbuch / Germany

Technical description Application

The DUNGS motorised butterfly valve The DUNGS motorised butterfly valve
FCV... is a control element without FCV... is used to regulate the air supply
zero shut-off according to EN 13611. to air-consumption [Link] motor-
ised butterfly valve is suitable for air up
The intermediate flange design allows to 100 °C. Only non-flammable, inert
space-saving installation upstream of media are permitted.
the burner on pressure regulators and
other actuators.
Printed in Germany • Edition 2023.04 • Nr. 297693

1 … 12
Motorised butterfly valve
for air FCV...

Technical data
Nominal diameters DN 40 - DN 200
Flange EN 1092-1
Max. operating pressure 500 mbar (50 kPa)
Max. differential pressure ≤ DN 100: 500 mbar
≥ DN 125: 250 mbar
Medium Luft / Air
Ambient temperature -20 °C to +70 °C
Medium temperature -20 °C to +100 °C
Materials of the gas-carrying parts Housing: aluminium
Shaft: steel
Valve disk: steel
Seals: NBR
Installation position Vertically upright to lying horizontally
Drive adoption External square 9 x 9 mm
More on request

Type code FCV

FCV-A 100 XYYY/ZZ

Inside diameter [mm]

40 / 50 / 65 / 80 / 100 / 125 / 150 / 200

Nominal diameter DN
40 / 50 / 65 / 80 / 100 / 125 / 150 / 200

Max. operating pressure

5 = 500 mbar (50 kPa)

100
Up to 100 °C

Medium
A = Air

FCV
Flow Control Valve

For example: “FCV-A 100 5065/40”

2 … 12
 Motorised butterfly valve
for air FCV...

Function valves with reduced nominal diameter

Avoid direct contact be-
The motorised butterfly valve FCV is (reduced by one or two nominal diam-
tween the motorised but-
used to adjust the air supply volume eters) can be used. This means that
terfly valve and dried masonry,
to air-consumption devices. reducing adapters can be dispensed
concrete walls or floors!
The valve is an automatic actuator with.
operated with auxiliary energy. The The desired volume flow is set via the
Only set the nominal pres-
corresponding electromechanical valve position with an opening angle
sure on the pressure regula-
actuator determines the position of between 0° and 90°.
tor. Any output-related restriction
the valve. The part-load and full-load The air volume control valve has a
should only be performed using
setting of the valve is determined by smooth-running, knocking valve disc.
the motorised butterfly valve.
adjusting the corresponding switch-
ing cams of the actuator. The actuat-
Check for leaks and function
ing time is determined by the actuator
after installation!
drive. If the operating voltage (auxilia-
ry energy) is interrupted, the actuator
remains in its current position.
For higher control accuracy, control

Type Order No. Nominal Inside diam- Weight Max. differen- Max. operating
diameter eter [mm] [kg] tial pressure pressure
FCV-A 100 5040/25 293942 25 1,00 500 mbar
FCV-A 100 5040/32 293943 DN 40 32 0,90 500 mbar
FCV-A 100 5040/40 293944 40 0,85 500 mbar
FCV-A 100 5050/32 293947 32 1,10 500 mbar
FCV-A 100 5050/40 293948 DN 50 40 1,05 500 mbar
FCV-A 100 5050/50 293949 50 1,00 500 mbar
FCV-A 100 5065/40 293950 40 1,45 500 mbar
FCV-A 100 5065/50 293951 DN 65 50 1,40 500 mbar
FCV-A 100 5065/65 293952 65 1,25 500 mbar
FCV-A 100 5080/50 293953 50 1,70 500 mbar
FCV-A 100 5080/65 293954 DN 80 65 1,60 500 mbar
FCV-A 100 5080/80 293333 80 1,50 500 mbar 500 mbar
FCV-A 100 5100/65 293955 65 2,00 500 mbar
FCV-A 100 5100/80 293956 DN 100 80 1,90 500 mbar
FCV-A 100 5100/100 293957 100 1,80 500 mbar
FCV-A 100 5125/80 293958 80 2,75 500 mbar
FCV-A 100 5125/100 293959 DN 125 100 2,60 500 mbar
FCV-A 100 5125/125 293960 125 2,30 250 mbar
FCV-A 100 5150/100 293961 100 3,40 500 mbar
FCV-A 100 5150/125 293962 DN 150 125 3,00 250 mbar
FCV-A 100 5150/150 293963 150 2,75 250 mbar
FCV-A 100 5200/125 293964 125 6,70 250 mbar
FCV-A 100 5200/150 293965 DN 200 150 6,20 250 mbar
3 … 12
FCV-A 100 5200/200 293966 200 4,40 250 mbar
Motorised butterfly valve
for air FCV...

Dimensions [mm]

g
d

f
c

b
Ø

i
j

Ø
k

Øa
h

Type Nom- Ø Dimensions [mm]

inal Inside
diame- [mm]
Øa b c d e f g h i j Øk
ter
FCV-A 5040 DN 40 40/32/25 87 155.0 113.5 20 70 26 9 40 50 9 7
FCV-A 5050 DN 50 50/40/32 97 165.0 118.5 20 70 26 9 40 50 9 7
FCV-A5065 DN 65 65/50/40 117 182.5 126.0 20 70 26 9 40 50 9 7
FCV-A 5080 DN 80 80/65/80 133 200.5 136.0 20 70 26 9 40 50 9 7
FCV-A 5100 DN 100 100/80/65 153 220.5 146.0 20 70 26 9 40 50 9 7
FCV-A 5125 DN 125 125/100/80 183 248.0 158.5 20 70 26 9 40 50 9 7
FCV-A 5150 DN 150 150/125/100 208 273.0 171.0 20 70 26 9 40 50 9 7
FCV-A 5200 DN 200 200/150/125 263 325.5 196.0 20 70 26 11 40 50 9 7

4 … 12
 Motorised butterfly valve
for air FCV...

Dimensions [mm]

b
Ø

Øa

Type Nom- Ø Øa FCD A 00-15 FCD A 01-15

inal Inside Outer
diame- [mm] [mm] b = Total overall
ter height [mm]
FCV-A 5040 DN 40 40/32/25 87 277.0 297.0
FCV-A 5050 DN 50 50/40/32 97 287.0 307.0
FCV-A 5065 DN 65 65/50/40 117 304.5 324.5
FCV-A 5080 DN 80 80/65/80 133 322.5 342.5
FCV-A 5100 DN 100 100/80/65 153 342.5 362.5
FCV-A 5125 DN 125 125/100/80 183 370.0 390.0
FCV-A 5150 DN 150 150/125/100 208 395.0 415.0
FCV-A 5200 DN 200 200/150/125 263 447.5 467.5
Please note: 2 assembly screws and 4 centring aids are included in the scope of supply.

5 … 12
Motorised butterfly valve
for air FCV...

Device selection will fall. This increases the Δp avail- When the valve is used in subcritical
The following values must be known for able to the valve. flow states, the following applies:
the dimensioning of the FCV:
To obtain an optimum control re- Vn [m3 / h]
1. Maximum volume flow Vmax. sponse, always choose the valve volume flow, standard state
2. Pressure loss ∆p at maximum vol- with the largest pressure loss (Δp ∆p [bar]
ume flow > 10 mbar). pressure drop across FCV
3. Minimum volume flow Vmin. p2 [bar]
4. Differential pressure in the valve Kv-values for motorised butterfly absolute pressure downstream
closed position (= pe) valve FCV of FCV
The motorised butterfly valve FCV is ρn [kg / m3]
The valve diameter can be determined limited by the following parameters: standard gas density
either mathematically via the Kv value or T1 [K]
via the flow diagrams 1, 2 and 3. Max. operating pressure Gas temperature before FCV, ab-
Check whether the required minimum 500 mbar (50 kPa) solute KV [m3/h]
volume flow is reached when the valve Valve coefficient, value from the
is positioned a 0°. Differential pressure following table
If the calculated or measured value is ≤ DN 100: 500 mbar (50 kPa)
below the required minimum volume ≥ DN 125: max. 250 mbar (25 kPa)
∆p ∙ p2
flow, the valve can be used. Vn = 514 ∙ Kv ∙
If the volume flows are small, the ρn ∙ T1
pressure loss of upstream devices
Diameter reduction, none
Nominal Inside Ø KV [m3/h] / Opening angle
diameter (mm) 0° 10° 20° 30° 40° 50° 60° 70° 80° 90°
DN 40 40 0.2 1.1 3.4 8.2 14.0 23.3 36.9 55.1 68.2 75.2
DN 50 50 0.3 1.7 5.5 12.8 23.9 41.0 65.0 101.1 132.9 155.0
DN 65 65 0.5 2.9 10.3 22.9 43.0 73.4 115.9 183.2 250.8 305.0
DN 80 80 0.8 4.4 17.1 36.9 67.3 113.1 177.3 280.9 393.5 491.1
DN 100 100 1.1 6.8 29.3 61.5 107.8 177.2 275.6 435.5 622.5 795.7
DN 125 125 1.5 10.4 49.6 102.0 171.3 275.4 424.7 668.0 970.8 1267.0
DN 150 150 1.8 14.9 75.5 153.2 249.1 393.6 602.9 944.2 1388.2 1839.0
DN 200 200 2.5 26.0 144.2 287.8 447.7 689.9 1047.0 1627.3 2429.9 3285.0

6 … 12
 Motorised butterfly valve
for air FCV...

Diameter reduction, simple

Nominal Inside Ø KV [m3/h] / Opening angle
diameter (mm) 0° 10° 20° 30° 40° 50° 60° 70° 80° 90°
DN 40/32 32 0.1 1.0 2.9 5.4 10.2 16.9 24.9 32.9 38.8 42.5
DN 50/40 40 0.2 1.2 3.8 7.9 17.3 29.3 42.2 53.6 61.5 66.4
DN 65/50 50 0.2 1.6 5.9 14.0 30.1 49.7 70.6 89.0 101.9 109.9
DN 80/65 65 0.4 2.4 9.9 29.9 57.5 90.5 127.0 162.3 187.6 203.5
DN 100/80 80 0.5 4.3 21.4 53.5 94.2 143.6 200.2 259.6 303.2 331.0
DN 125/100 100 0.8 8.2 45.0 97.2 158.0 233.4 323.7 426.7 504.0 553.7
DN 150/125 125 1.1 15.2 87.6 171.5 261.6 376.3 519.9 695.8 830.0 917.0
DN 200/150 150 1.5 24.4 144.8 267.6 391.7 553.3 762.6 1031.7 1239.3 1374.5

Diameter reduction, double

Nominal Inside Ø KV [m3/h] / Opening angle
diameter (mm) 0° 10° 20° 30° 40° 50° 60° 70° 80° 90°
DN 40/25 25 0.1 0.3 1.3 2.7 4.9 7.6 10.7 13.4 15.4 16.7
DN 50/32 32 0.1 0.6 2.0 4.1 7.5 12.6 19.2 25.8 30.7 33.9
DN 65/40 40 0.2 0.9 3.6 7.7 13.8 22.4 33.5 45.1 53.4 58.6
DN 80/50 50 0.2 1.5 6.8 15.2 26.2 40.7 58.5 76.9 89.6 97.0
DN 100/65 65 0.3 2.5 14.2 32.5 54.6 80.9 110.5 140.7 160.2 170.6
DN 125/80 80 0.4 3.8 24.7 57.3 94.7 136.2 180.0 223.8 250.4 263.2
DN 150/100 100 0.6 5.9 43.5 101.8 166.5 233.7 300.0 364.6 401.0 416.2
DN 200/125 125 0.7 9.2 74.8 175.9 285.6 393.4 493.8 588.9 638.1 655.0

7 … 12
Motorised butterfly valve
for air FCV...

Flow diagram 1

Inside diametercorresponds
Inside diameter correspondswith
with the
the nominal
nominal diameter,
diameter, not no zero shut-off
clos-
ing tight

0° 90°
DN 100
DN 125
DN 150
DN 200

DN 100
DN 125
DN 150

DN 200
DN 40

DN 40

DN 65
DN 80
DN 50
DN 65

DN 50
DN 80

1,000

500

100
Δp [mbar]

50

10

Basis / Based on
+15 °C, 1013 mbar,
trocken / dry
1
0.1 0.5 1 5 10 50 100 500 1,000 5,000 10,000 50,000 100,000
.
Vn [m³/h] Luft / Air

. 0.2 0.5 1 2 5 10 20 50 100 200 500 1,000 5,000 10,000 50,000 100,000
Vn [m³/h] Erdgas / Natural gas

8 … 12
 Motorised butterfly valve
for air FCV...

Flow diagram 2

1-Fold reduced nominal diameter, no zero shut-off

0° 90°

DN 150/125
DN 200/150

DN 125/100
DN 150/125
DN 200/150
DN 125100

DN 100/80
DN 100/80
DN 40/32

DN 65/50
DN 80/65

DN 40/32

DN 65/50

DN 80/65
DN 50/40

DN 50/40
100

50
Δp [mbar]

10

Basis / Based on
+15 °C, 1013 mbar,
trocken / dry
1
0.01 0.05 0.1 0.5 1 5 10 50 100 500 1,000 5,000 10,000
.
Vn [m³/h] Luft / Air

. 0.02 0.05 0.1 0.2 0.5 1 2 5 10 20 50 100 500 1,000 5,000 10,000
Vn [m³/h] Erdgas / Natural gas

9 … 12
Motorised butterfly valve
for air FCV...

Flow diagram 3

2-Fold reduced nominal diameter, no zero shut-off

0° 90°

DN 150/100
DN 150/100
DN 200/125

DN 200/125
DN 100/65
DN 125/80
DN 100/65
DN 125/80

DN 80/50
DN 40/25

DN 50/32
DN 65/40
DN 40/25

DN 65/40
DN 80/50
DN 50/32

100

50
Δp [mbar]

10

Basis / Based on
+15 °C, 1013 mbar,
trocken / dry
1
0.01 0.05 0.1 0.5 1 5 10 50 100 500 1,000 5,000 10,000
.
Vn [m³/h] Luft / Air

. 0.02 0.05 0.1 0.2 0.5 1 2 5 10 20 50 100 500 1,000 5,000 10,000
Vn [m³/h] Ergas / Natural gas

10 … 12
 Motorised butterfly valve
for air FCV...

Recommended combination
valve – actuator drive

Type Order No. Type AC DC

FCV-A 5040 / 25 293942
FCV-A 5040 / 32 293943
FCV-A 5040 / 40 293944
FCV-A 5050 / 32 293947
FCV-A 5050 / 40 293948
FCV-A 5050 / 50 293949
FCD A 00-15 xx 293334 293911
FCV-A 5065 / 40 293950
FCV-A 5065 / 50 293951
FCV-A 5065 / 65 293952
FCV-A 5080 / 50 293953
FCV-A 5080 / 65 293954
FCV-A 5080 / 80 293333
FCV-A 5100 / 65 293955
FCV-A 5100 / 80 293956
FCV-A 5100 / 100 293957
FCV-A 5125 / 80 293958
FCV-A 5125 / 100 293959
FCV-A 5125 / 125 293960
FCD A 01-15 xx 293916 293917
FCV-A 5150 / 100 293961
FCV-A 5150 / 125 293962
FCV-A 5150 / 150 293963
FCV-A 5200 / 125 293964
FCV-A 5200 / 150 293965
FCV-A 5200 / 200 293966

Replacement parts / Order No.

Accessories

Handle FCV 297283

11 … 12
Motorised butterfly valve
for air FCV...

Technical Information based on:

Revision: Product information
Luft: BA_SVA_SVH_SVHT_20220329

Head Offices and Factory

Karl Dungs GmbH & Co. KG • Karl-Dungs-Platz 1 • D-73660 Urbach, Germany
Tel.: +49 7181-804-0 • Fax +49 7181-804-166 • e-mail: info@[Link] • Internet [Link] 12 … 12