Workshop Service Manual

FENDT1000 Vario
FENDT 1038 Vario S4
527 .. 1001-
FENDT 1042 Vario S4
528 .. 1001-
FENDT 1046 Vario S4
529 .. 1001-
FENDT 1050 Vario S4
530 .. 1001-

Marktoberdorf May 2018

AGCO GmbH - Johann-Georg-Fendt-Str. 4 - D-87616 Marktoberdorf X990.005.557.012
FENDT is a worldwide brand of AGCO 5268
© AGCO 2018 EAME
English
 .

Subject to changes and additions

GUID-A9F19094-7C5D-44B1-84C7-6D95E6AC44E4 [V3]

IMPORTANT:
This document is valid from the chassis number noted. The last valid chassis number could not be
determined at the time of creation. Use AGCONET or contact FENDT Technical Service to ascertain
whether a current wiring diagram set is available with an updated chassis number range.
Due to further developments to the vehicle, the content of this document is subject to change.
The relevant accident prevention regulations must be observed, as must as any generally acknowledged
safety, industrial medicine and traffic regulations. The manufacturer does not accept liability for damage
resulting from unauthorized modifications to the machine.

Property of AGCO GmbH.

Any disclosure to third parties—either in return for payment or free of charge—is prohibited.

FENDT1000 Vario
X990.005.557.012

Find manuals at [Link]

 TABLE OF CONTENT

Entire vehicle system 1

Engine, fuel and exhaust system 2
Front axle 3
Steering system 4
Drive train 5
Compressed-air system 6
Hydraulic system 7
Electrical system 8
Cab 9
Air-conditioning system and heating 10
Chassis and body 11
Front power lift 12
Rear power lift 13
Service 14
Index 15

Find manuals at [Link]

.
 Table of contents

1 00-000 Entire vehicle system

1.1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.1.1 Safety briefing and measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.1.2 Importance of and position of the safety decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.2 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
1.2.1 Assignment table FENDT T types to the EU Type Approval Number . . . . . . . . . . . . . . 1-18
1.2.2 Meaning of the vehicle identification number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
1.2.3 Notes on documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
1.2.4 Note on hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
1.2.5 Support points for jack and support stands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
1.2.6 Location of the identification plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
1.2.7 Standard and additional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
1.2.8 Identification of electrical cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31
1.3 Tightening requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35
1.3.1 Spanner sizes for globally standard parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35
1.3.2 Tightening torque for screws with a galvanized surface . . . . . . . . . . . . . . . . . . . . . . . 1-35
1.3.3 Tightening torque for screws and bolts with VDA coating . . . . . . . . . . . . . . . . . . . . . 1-37
1.3.4 Tightening requirements for threaded plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37
1.3.5 Tightening requirements of banjo bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38
1.3.6 Tightening torques for hose clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-39
1.4 Fuels and lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41
1.4.1 Biodiesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41
1.4.2 Biodegradable hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41
1.5 Technical specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-43
1.5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44
1.5.2 Diesel engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48
1.5.3 Front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-54
1.5.4 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-56
1.5.5 Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-57
1.5.6 Compressed air system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-63
1.5.7 Hydraulic equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-65
1.5.8 Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-68
1.5.9 Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-69
1.5.10 Air-conditioning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-70
1.5.11 Front power lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-71
1.5.12 Rear power lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-72
1.6 Component position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-73
1.6.1 Electrical/electronic components - A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-73
1.6.2 Electrical/electronic components - B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-81
1.6.3 Electrical/electronic components - E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-95
1.6.4 Electrical/electronic components - F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-112
1.6.5 Electrical/electronic components - G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-112
1.6.6 Electrical/electronic components - H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-113
1.6.7 Electrical/electronic components – K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-114
1.6.8 Electrical/electronic components - M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-117
1.6.9 Electrical/electronic components - N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-122
1.6.10 Electrical/electronic components - R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-123
1.6.11 Electrical/electronic components - S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-124
1.6.12 Electrical/electronic components – U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-132
1.6.13 Electrical/electronic components - X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-132
1.6.14 Electrical/electronic components - Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-197

FENDT1000 Vario 1-1

X990.005.557.012

Find manuals at [Link]

 Table of contents

1.6.15 Position of sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-208

1.6.16 Transmission components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-214
1.6.17 Hydraulic components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-226
1.6.18 Compressed air system components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-252
1.6.19 Components of the tire pressure monitoring system . . . . . . . . . . . . . . . . . . . . . . . . 1-263
1.7 Position of measuring points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-275
1.7.1 Measuring points on transmission and comfort hydraulics . . . . . . . . . . . . . . . . . . . . 1-275
1.7.2 Hydraulic measuring points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-279
1.7.3 Measuring points compressed air system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-281
1.8 Settings and calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-284
1.8.1 General information on calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-284
1.8.2 Calibration code 1001 - crossgate lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-288
1.8.3 Calibration code 1003 ... 1006 - Linear module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-293
1.8.4 Calibration code 2401 - steering angle sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-296
1.8.5 Calibration code 2403 - Steering valve VarioGuide . . . . . . . . . . . . . . . . . . . . . . . . . . 1-303
1.8.6 Calibration of transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-306
[Link] Calibration code 4001 - clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-306
[Link] Calibration code 4002 - hand throttle . . . . . . . . . . . . . . . . . . . . . . . . . . 1-308
[Link] Calibration code 4005 - accelerator / driving pedal . . . . . . . . . . . . . . . . . 1-310
[Link] Calibration code 4007 - transmission ratio characteristic . . . . . . . . . . . . 1-312
[Link] Calibration code 4009 - turbo-clutch function . . . . . . . . . . . . . . . . . . . . 1-318
[Link] Calibration code 4010 - Driving pedal resolution . . . . . . . . . . . . . . . . . . 1-322
1.8.7 Calibration code 6034 - rear PTO clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-324
1.8.8 Calibration code 7666 - front axle suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-326
1.8.9 Calibration code 8001 / 8002 - Rear EPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-328
1.8.10 Calibration code 9001 / 9002 front EPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-334
1.8.11 Calibrating the heater valve (no code) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-339
1.8.12 Calibrating speed display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-340
1.8.13 Maintenance — change windscreen wiper (300°) (no code) . . . . . . . . . . . . . . . . . . . 1-342
1.8.14 Calibration of the gyro compass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-344
1.9 Calibrations fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-345
1.9.1 Calibration fault code 1001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-345
1.9.2 Calibration fault code 1003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-345
1.9.3 Calibration fault code 1004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-345
1.9.4 Calibration fault code 1005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-346
1.9.5 Calibration fault code 1006 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-346
1.9.6 Calibration fault code 2401 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-346
1.9.7 Calibration fault code 2403 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-347
1.9.8 Calibration fault code 4001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-347
1.9.9 Calibration fault code 4002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-348
1.9.10 Calibration fault code 4005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-348
1.9.11 Calibration fault code 4007 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-348
1.9.12 Calibration fault code 4009 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-350
1.9.13 Calibration fault code 4010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-351
1.9.14 Calibration fault code 7666 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-351
1.9.15 Calibration fault code 8001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-352
1.9.16 Calibration fault code 9001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-352
1.9.17 Calibration fault code tyre circumference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-352
1.9.18 Heater valve calibration fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-353
1.10 Fault code tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-354
1.10.1 Note on the fault code table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-354
1.10.2 Confirm, call up and delete fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-354
1.10.3 Fault code 00.0.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-356
1.10.4 Fault code 01.0.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-359
1.10.5 Fault code 02.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-365
1.10.6 Fault code 03.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-367
1.10.7 Fault code 04.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-369

1-2 FENDT1000 Vario

X990.005.557.012

Find manuals at [Link]

 Table of contents

1.10.8 Fault code 05.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-384

1.10.9 Fault code 06.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-390
1.10.10 Fault code 08.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-395
1.10.11 Fault code 09.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-401
1.10.12 Fault code 0A.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-406
1.10.13 Fault code 0B.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-426
1.10.14 Fault code 0D.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-429
1.10.15 Fault code 0E.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-431
1.10.16 Fault code 0F.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-436
1.10.17 Fault code 10.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-441
1.10.18 Fault code 12.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-443
1.10.19 Fault code 15.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-451
1.10.20 Fault code 17.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-453
1.10.21 Fault code 18.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-454
1.10.22 Fault code 1A.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-458
1.10.23 Fault code 1D.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-464
1.10.24 Fault code 1F.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-476
1.10.25 Fault code 20.1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-477

FENDT1000 Vario 1-3

X990.005.557.012

Find manuals at [Link]

Table of contents

1-4 FENDT1000 Vario

X990.005.557.012

Find manuals at [Link]

 1. 00-000 Entire vehicle system
[V]

1.1 Safety instructions

GUID-69CA5D37-9E43-4DCA-8196-B58F2F35056D [V2]

1.1.1 Safety briefing and measures

Important notes on work safety

The statutory accident prevention regulations (available from professional associations or specialist shops)
must be observed. These depend on the operating site, operating mode and fuels and lubricants used.
Additional protective measures dependent on the respective procedures are specified in the corresponding
repair guidelines and highlighted.

Safety instructions
This handbook uses the following safety tips:
DANGER:
This symbol, together with the word DANGER, means there is an immediate risk of danger
that must be avoided. Otherwise there is a risk of DEATH OR VERY SERIOUS INJURIES.
WARNING:
This symbol, together with the word WARNING, means there is a potential danger that
must be avoided. Otherwise there is a risk of DEATH OR SERIOUS INJURIES.
CAUTION:
This symbol, together with the word CAUTION, means there is a potential danger that
must be avoided. Otherwise there is a risk of MINOR INJURIES.

Please observe the following when carrying out maintenance or service work to the tractor:
Only the documentation associated with the vehicle (workshop manual and operator's manual) must be
used to complete any pending work.
1. General
• Only briefed personnel may operate the tractor or carry out maintenance work.
• Only use qualified specialists to carry out repairs or service work.
• Nobody may be in the cab while work is being carried out under the jacked-up tractor.
• Relieve pressure on the pressure lines for implements.
• All people should keep clear of a lifted, unsecured load (e.g. tilted cab etc.).
• Never open or remove any safety devices while the engine is running.
• Pressurized fluids (fuel or hydraulic oil) escaping under high pressure can penetrate the skin and cause
severe injuries. If this should occur, seek medical advice immediately to avoid the risk of serious
infection.
• Keep at a safe distance from hot areas.
• Pressure accumulator and connected pipes are highly pressurized. Only remove and repair in
accordance with instructions provided in the workshop manual.
• To avoid eye injury, do not look directly at the surface of the activated radar sensor.
• Dispose of oil, fuel and filters properly!
• Specialist knowledge and special fitting tools are required to fit tires.
• Run the tractor for a short time, then retighten all wheel nuts and bolts and check them regularly. For
correct torque values refer to TECHNICAL DATA.
• Before working on the electrical system, always remove the earth strap from the battery. Observe the
following when carrying out electric welding. Before carrying out welding work on tractor or mounted
implements, ensure that both battery terminals are disconnected. Attach the welding appliance's earth
terminal as close to the welding spot as possible.
• Caution is required when dealing with brake fluid and battery acid as these are toxic and corrosive!
• Only use genuine FENDT spare parts.
2. Working on the front-axle suspension
FENDT1000 Vario 1-5
X990.005.557.012

Find manuals at [Link]

1. 00-000 Entire vehicle system

WARNING: The front axle suspension pressure lines between the central control block and
the suspension cylinder and the pipe of the cased pressure accumulator are under high
pressure even when the engine is switched off and the suspension is lowered/locked.
Risk of injury and death! Material damage is possible.
Prior to each repair and after releasing or opening hydraulic lines in this area, the pressure
must be released manually!
NOTE: The "Lock suspension/lower suspension" command has no effect!
To release pressure:
• Screw in the thumb screw on the MVFS
[Y064] - Lower suspension solenoid valve ;
the chassis may be lowered
• Screw in the thumb screw on the MVFH
[Y065] - Raise suspension solenoid valve ;
the rebound accumulator will be relieved

[Link] [High]

Fig. 1

Check:
As the oil temperature rises, the emptying accumulator will make a flowing sound. This is harder to hear at
cold temperatures, however.
3. Working on the brake system
DANGER: The brake system lines
remain under pressure even when the
engine has been switched off!
Compressed air escapes at high
pressure!
Before each repair to the brake
system or when removing the cab,
the pressure must be relieved
manually.
To release pressure:
1. Engine must be off
2. Secure the tractor to prevent it from rolling
away.
3. Actuate the foot brake at least 10 times
[Link] [High]

Fig. 2

General notes:
• Always check the brakes before driving.
• Adjustments and repairs to the brake system must be carried out in specialist workshops or by
approved brake repair technicians.
• It must not be possible to brake individual wheels when driving (lock pedals)!
4. Working on the engine
• After switching the engine off, wait 30 seconds before carrying out any work on the fuel system.

1-6 FENDT1000 Vario

X990.005.557.012

Find manuals at [Link]

 1. 00-000 Entire vehicle system

• Only start the engine once all safety guards have been attached and nobody is standing in the danger
area.
• Never let the engine run in enclosed spaces with no exhaust gas suction system.
• Cleaning, maintenance and repair work may only be carried out once the engine is switched off and
secured to prevent it starting.
• Injection pipes and high-pressures lines must not be deformed.
• Any damaged injection pipe or high-pressure line must be replaced.
• Do not loosen any injection pipes for high-pressure fuel lines while the engine is running.
• Before carrying out checks to the running engine, always perform a visual check of all high-pressure
components. Suitable protective clothing (e.g. protective goggles) should be worn while doing this.
Leaks indicate potential sources of danger for workshop personnel.
• In the event of leaks to the high-pressure fuel system, always remain out of range of any possible fuel
spray to avoid serious injury.
• Even when no leaks to the high-pressure fuel system can be detected, workshop personnel should
avoid the immediate danger area and wear suitable protective clothing (such as protective goggles)
when carrying out checks to the running engine and during the first test run.
• Smoking is forbidden while carrying out work to the fuel system.
• Do not work in the proximity of sparks or naked flames.
• Never disconnect an injector while the engine is running.
5. Working on the PTO
• Always switch off the engine before fitting or removing the drive shaft. PTO in "0" position!
• When working on the PTO, allow no-one in the vicinity of the rotating PTO or drive shaft.
• Make sure drive shaft and PTO are equipped with shield pipes and protective funnels.
• After deactivating the PTO, it is possible that parts on the mounted implement may continue to run. In
this case, do not get too close to the implement. Work may only be carried out to the implement when
nothing is moving!
• When the drive shaft is removed, cover the PTO shaft with its protective cap.
• Nobody should be in the cab when installing and removing the drive shaft.
Operation of controls for the tractor and mounted implements by people in the cab, especially children,
may result in severe or fatal injury.

Disposal
The work described in the operator's manual and workshop manual includes replacing parts, fuel and
lubricants. These renewed parts/fuel/lubricants must be stored, transported and disposed of in accordance
with regulations. The repairing workshop bears responsibility for this. The disposal encompasses the
recycling and final disposal of parts, fuel and lubricants with recycling having the higher priority. Details
about disposal and monitoring are specified in regional, national and international laws and directives, the
observation of which is the sole responsibility of the repairing workshops.
GUID-97811E9D-DECF-42CC-BD37-8C774FED9033 [V6]

1.1.2 Importance of and position of the safety decals

The position and importance of the safety decals on the vehicle are explained below:

FENDT1000 Vario 1-7

X990.005.557.012

Find manuals at [Link]

1. 00-000 Entire vehicle system

Position: Left C-pillar, cab interior

[Link]
WARNING: Serious injury or death
caused by inadequate compliance with
the Operator's Manual
Inadequate compliance with the
Operator’s Manual can cause damage,
injuries and in serious cases death.
Before operation, make sure that this
Operator's Manual is available on the
vehicle in legible form. The owner is
responsible for providing adequate
training to those personnel who are
entrusted with the vehicle and for
ensuring they are familiar with the
instructions in the Operator’s Manual
and, where applicable, the service
manual. The same applies to those
persons who are both owner and
operator.
Observe all safety notes and
instructions, and execute all measures
correctly and completely at all times.

Position: Left B-pillar, cab interior

[Link]
WARNING: Serious injury or death
caused by being ejected from the cab
When driving, an improperly closed
door can open. Vehicle occupants not
strapped in or not properly strapped in
can be ejected from the vehicle and run
over. This can cause serious injury and
even death.
Make sure that, during travel, all
vehicle passengers are properly
strapped in at all times.

Position: Left C-pillar, cab interior

[Link]
WARNING: Serious injury or death
caused by being ejected from the cab
If the vehicle tips over, the door can
open. Vehicle occupants not strapped
in or not properly strapped in can be
ejected from the vehicle. This can
cause serious injury and even death.
Make sure that, during travel, all
vehicle passengers are properly
strapped in at all times.
4

1-8 FENDT1000 Vario

X990.005.557.012
 1. 00-000 Entire vehicle system

Position: Left C-pillar, cab interior

[Link]
WARNING: Unusual driving behavior in
reverse drive mode can cause serious
injury and even death
In reverse drive mode, steering the
vehicle backwards can cause it to veer
out at the rear and alter the driving
behavior. This can cause serious injury
and even death.
Reverse drive mode is prohibited on
public roads. When not on public
roads, travel in reverse drive mode
with the utmost caution.
The Operator's Manual contains all
important information.

Position: Left B-pillar, cab interior

[Link]
WARNING: Serious injury or even
death caused by critical driving
situations due to the operator's seat
lateral suspension being activated
When the lateral suspension is
activated, critical driving situations can
occur during road travel if the vehicle
becomes difficult to operate. This can
cause accidents involving serious
injury and even death.
Deactivate the lateral suspension when
travelling on public roads. When not
on public roads, do not drive too fast
when the lateral suspension is
activated.

Position: Left B-pillar, cab interior

[Link]
NOTE: Poisoning caused by inhaling substances
that are hazardous to health
As the cab only provides protection against dust and
not aerosols and vapors, additional protective
equipment must be used.
Refer to Operator's Manual for safety instructions
and the correct settings for the ventilation system.

FENDT1000 Vario 1-9

X990.005.557.012
1. 00-000 Entire vehicle system

Position: Air filter housing, left side of vehicle, rear

[Link]
DANGER: Scalding caused by hot
coolant vapor
After the vehicle has been operated,
the cooling circuit contains
pressurized, hot coolant. When the
coolant reservoir or circuit is opened,
the coolant escapes in the form of hot
vapor and can cause scalding if
allowed to come into direct contact
with the skin.
Before opening the coolant reservoir or
circuit, switch off the engine and allow
sufficient time for the coolant to cool
down.
The maintenance manual contains all
important information.

Position: Lower right-hand side of engine cover, as

well as on the right and left of the radiator
[Link]
DANGER: Severe burns caused by
contact with hot surfaces
Components heated up by engine
operation or external influences, e.g.
engine parts, the exhaust system,
hydraulic system etc. can cause severe
burns on contact.
Maintain an adequate distance from
hot components. If work has to be
performed on these components, allow
them to cool down first. Wear safety
gloves if necessary.
4

1-10 FENDT1000 Vario

X990.005.557.012
 1. 00-000 Entire vehicle system

Position: Battery box, right side of vehicle

[Link]
WARNING: Burns caused by explosive
flames and chemical burns caused by
battery electrolite
Direct contact with escaping battery
electrolite causes chemical burns to
the eyes in particular. Escaping battery
electrolite can react with the ambient
air to form an explosive mixture.
Avoid direct contact with battery
electrolite and always wear gloves and
goggles when working with an open
battery. During such work, do not use
naked flames and avoid spark
formation.
The Operator's Manual contains all
important information.

Position: Fan left/right, front side

[Link]
WARNING: Danger of body parts being
sheared or crushed
Body parts being sheared or crushed
by reaching into the running fan.
Switch the engine off and remove the
ignition key before maintenance and
repair work.

Position: Rear right-hand side at trumpet housing

[Link]
WARNING: Serious injury or death
caused by running over persons when
leaving the vehicle
The vehicle can start rolling due to
non-activation of the parking brake
before leaving the vehicle, in which
persons in the area of the vehicle can
be caught and run over.
Apply the parking brake before leaving
the vehicle and remove the ignition
key.
4

FENDT1000 Vario 1-11

X990.005.557.012
1. 00-000 Entire vehicle system

Position: Right and left at radiator

[Link]
WARNING: Danger of body parts being
crushed or pulled into the machine
Body parts sheared or crushed caused
by reaching into the belt drive with the
engine running.
Switch the engine off and remove the
ignition key before maintenance and
repair work.

Position: Hydraulic pressure accumulator, right side

of engine and left/right hydraulic pressure
accumulator behind fuel tank and hydraulic pressure
accumulator, left side of engine and hydraulic
pressure accumulator between cab and lift shaft
X655.505.700.000
WARNING: High-pressure injection-
related injury caused by an escaping
high-pressure jet of hydraulic oil
Components in the hydraulic system
may be under high pressure even
when the engine is switched off. If
screw connections are opened
improperly or hydraulic lines are
removed incorrectly, a high-pressure
jet of hydraulic fluid may escape. This
can cause serious injuries, especially to
the eyes. The high-pressure jet can
also cause serious injury to the body
and limbs and the hydraulic fluid can
penetrate the skin and cause blood
poisoning.
Ensure that work on the hydraulic
system is only carried out by
appropriately-trained maintenance
personnel.
Never open screw connections on the
hydraulic system or remove hydraulic
lines when the engine is running or
when the engine is starting up.
Release the pressure when the engine
is switched off.
Wear personal protective equipment
when working on the hydraulic
system.
If you are hit by a high-pressure jet,
immediately seek medical advice. The
entry point may be hardly visible or
not visible at all.
4

1-12 FENDT1000 Vario

X990.005.557.012
 1. 00-000 Entire vehicle system

Position: Left / right rear left mudguard, rear

[Link]
WARNING: Serious injuries or death
during incorrect work on the PTO.
When working on the PTO, a rotating
PTO can cause crushing, shearing and
impact injuries.
Before removing safety devices and
performing other work on the PTO,
remove the ignition key and make sure
that the PTO cannot be reactivated
until a safe state has been restored.
The maintenance manual contains all
important information.

Position: Left/right rear mudguard, rear, as well as

left side of engine, at front above front axle
[Link]
WARNING: Serious injury caused by
incorrect power lift actuation
When the rear power lift is actuated
via the external pressure switch, any
persons standing between the vehicle
and the implement can be crushed as
the implement is raised and
positioned.
Make sure, when actuating the
external pressure switch of the rear
power lift, that nobody is standing
between the vehicle and the
implement.

Position: Left / right rear left mudguard, rear

[Link]
WARNING: Serious injury or death
caused by the vehicle tipping over
Exceeding the maximum permissible
hitch load on the towing hitch can
result in critical driving conditions
through the front wheels being raised.
In the worst case, the vehicle can tip
over. This can cause serious injury and
even death.
Always respect the maximum hitch
load indicated on the sign plate of your
vehicle.
4

FENDT1000 Vario 1-13

X990.005.557.012
1. 00-000 Entire vehicle system

Position: Cover of PTO stub

[Link]
DANGER:
Danger of slipping and of serious
injury. Do not use the PTO cover or rear
linkage components as a step.

Position: Rear right mudguard, rear.

[Link]
DANGER:
Danger due to parts being flung
around if transmission shafts or
implements are installed improperly.
Observe the safety instructions in the
Operator's Manual.

Position: Left/right side of front axle suspension

cylinder
[Link]
DANGER: Danger of body parts being
sheared or crushed
When the vehicle is not moving,
people in the front axle area could be
injured when the vehicle body is raised
or lowered
Switch the engine off and remove the
ignition key before maintenance and
repair work.

Position: Left/right bottom link lift rod, rear

[Link]
CAUTION: Damage to the bottom link
lift rod due to incorrect bottom link
floatation
If the lift rod bolt is incorrectly set to
floatation, the lift rod can become
damaged.
Always set the lift rod bolt to the “top”
position if a bottom link floatation is
not required to operate the implement.
4

1-14 FENDT1000 Vario

X990.005.557.012
 1. 00-000 Entire vehicle system

Position: Below the rear window and on the roof

hatch, cab interior
[Link]

Position: Right C-pillar, cab interior

[Link]
CAUTION: Damage caused by incorrect
electric welding
Improper welding can damage
electronic components and interfere
with their operation.
Always disconnect the battery before
welding. Position the welder ground
clamp as close as possible to the
welding point. Pay attention to
temperature-sensitive parts.
The maintenance manual contains all
important information.

Position: Right C-pillar, cab interior

[Link]
CAUTION: Damage caused by incorrect
towing
Towing in a gear position other than
the towing position will damage the
gearbox.
Before towing, ensure that the gearbox
is in the towing position.
The Operator's Manual contains all
important information.
4

FENDT1000 Vario 1-15

X990.005.557.012
1. 00-000 Entire vehicle system

Position: Front of vehicle, on air-conditioning

condenser
650,503,410,360

Position: Right mudguard, cab interior

[Link]
CAUTION: Damage caused by incorrect
towing
To prevent transmission damage being
caused by incorrect towing, always
observe all important information in
the towing instructions in the
Operator’s Manual.
Specifically, the vehicle should only be
towed over a limited distance and at a
speed of below 10 km/h.

Position: Roof lining, centre right

[Link]
NOTE:
Recalibration of the tachograph after a tire change
Always calibrate the tachograph after a rear tire
change. Failure to do so can cause incorrect
tachograph recordings.
The Operator's Manual contains all important
information.

Position: Battery box, right side of vehicle

[Link]

1-16 FENDT1000 Vario

X990.005.557.012
 1. 00-000 Entire vehicle system

Position: Engine block

[Link]

Position: Left side of engine, at the front above the

front axle
[Link]
Front lubrication points, see maintenance
instructions

Position: On the right at the back on inside of

mudguard
954,500,410,030
Rear lubrication points, see maintenance
instructions

FENDT1000 Vario 1-17

X990.005.557.012
1. 00-000 Entire vehicle system
[V]

1.2 General information

GUID-2D59C426-3B70-4D1B-A04F-E87356E798D1 [V2]

1.2.1 Assignment table FENDT T types to the EU Type Approval Number

The EU type approval number consists of the
lower case letter "e" followed by the code letter or
number of the member state granting the EU type
approval. The FENDT T-type designation classifies
the relevant series and forms part of the 17-digit
vehicle identification number.

[Link] [High]

Fig. 3 Exemplary illustration

Series FENDT 200 Vario FENDT 200 Vario FENDT 300 Vario
V/F/P
Type approval number e1*167/2013*00053 e1*167/2013*00054
Chassis numbers T232 T300 T347
T233 T301 T348
T234 T302 T349
T235 T303 T350
T236 T304
T239
T240
T241
T242
T243
T251
T252
T253

Series FENDT 500 Vario FENDT 700 Vario FENDT 800 Vario
Type approval number e1*167/2013*00042 e1*167/2013*00049 e1*167/2013*00047
Chassis numbers T435 T738 T839
T436 T739 T840
T437 T740 T841
T438 T741 T842
T742
T743

1-18 FENDT1000 Vario

X990.005.557.012
 1. 00-000 Entire vehicle system

Series FENDT 900 Vario FENDT 1000 Vario

Type approval number e1*167/2013*00056 e1*167/2013*00055
Chassis numbers T950 T527
T951 T528
T952 T529
T953 T530
T954
GUID-085DCF96-3178-4BC9-8243-958DC1FDB152 [V1]

1.2.2 Meaning of the vehicle identification number

[Link] [High]

Fig. 4

Digits Meaning
1-3 WAM Global manufacturer code, represents AGCO GmbH, Marktoberdorf
4-6 350 Series type identifier, in this case FENDT 313 Vario S4
7-8 21 Version ID, in this case a 4WD Profi/Profi Plus tractor
9 E Checksum resulting from the programming and information from digits 1 to 8
and 10 to 17
10 0 Model or year of production: not currently in use
11 0 Manufacturer's works: not currently in use
12 F Tractor brand (F = FENDT, C = Challenger)
13-17 05001 Serial number
GUID-11DBEABB-D4B9-4CA8-9AD9-69470831C9ED [V2]

1.2.3 Notes on documentation

To ensure that the information is structured in a user-friendly manner, the service documentation is divided
into the operator's manual and the workshop manual.
The operator's manual includes a general description as well as instructions for all necessary maintenance
work.
Knowledge of the owner's manual is essential to understand the workshop manual. This is particularly
important for safety instructions. The workshop manual describes repairs to assemblies and components
that will require more effort and suitably qualified specialists to carry out.

Note
This workshop manual provides notes for trained technicians to maintain our tractors. Read and observe
the information in this documentation. This will help you prevent accidents and safeguard the
manufacturer's warranty.
The respective accident prevention rules as well as other generally recognized safety and occupational
health rules must be observed.
The tractor is built solely for the purpose defined by the implement manufacturer. Any other type of use is
considered unauthorized. The manufacturer bears no liability for any damage resulting from improper use.
The user bears this risk alone. Intended use includes maintaining operating, service and maintenance
conditions as specified by the manufacturer.

FENDT1000 Vario 1-19

X990.005.557.012
1. 00-000 Entire vehicle system

Operation, maintenance and repair of the tractor may only be carried out by people who are familiar with
this equipment and aware of the associated dangers. Ensure that this documentation is available to and
understood by everyone involved in operation, maintenance and repair. Not observing this documentation
can lead to faults, damage and personal injury, for which the manufacturer assumes no liability. The
prerequisite for the tractor being correctly serviced and maintained is the perfect condition and availability
of all necessary equipment, standard tools and general workshop equipment as well as special tools.
Special tools must only be used where absolutely necessary. The tools are displayed where they need to
be used in each case.
The machine must be maintained according to its proper use. Always replace parts with genuine FENDT
spare parts! When ordering parts, please provide the chassis number as per the most up-to-date spare
parts documentation.
Only parts approved by the manufacturer for that specific purpose may be used for any alterations. The
manufacturer will not accept liability for any damage resulting from unauthorized modifications to the
tractor. Non-compliance invalidates the warranty!
Workshops should also refer to documentation on maintenance work and technical data. Once
maintenance is complete, take a test drive to ensure the vehicle's correct operation and road safety.
We reserve the right to make design changes in light of technical developments.

Notes on repairs
The assembly/disassembly instructions shown correspond to the design status at the time the workshop
manual was drawn up.
Further technical development of the product and additions related to different versions may require
alternative working processes that do not pose too many difficulties to trained and qualified specialists.
These assembly/disassembly instructions shall be invalidated upon issue of the next version of this
document.
GUID-C2D88220-64F3-4255-B3A3-B02AC83F6996 [V1]

1.2.4 Note on hydraulics

If work has been carried out on the hydraulic system on the vehicle, in particular the steering, the hydraulic
system must be checked in line with the test report.

1-20 FENDT1000 Vario

X990.005.557.012
 1. 00-000 Entire vehicle system

GUID-0B687385-BEE5-41F4-BF98-EDAD3E0FEFA0 [V2]

1.2.5 Support points for jack and support stands

[Link] [High]

Fig. 5
(A) Supporting points on rear axle (B) Supporting points on front axle

FENDT1000 Vario 1-21

X990.005.557.012
1. 00-000 Entire vehicle system

(C) Supporting point on coupler housing (FA) Front axle

(RA) Rear axle

Supporting points A on rear axle

Designation Note
Ring gears
Lower link stands There are no lower link stands in the “tractor
without rear power lift” version.
The open mounting surfaces (arrows) are not
suitable for positioning the jack! (see also image
below)
Trumpet housing Used as a supporting point when rear wheels
removed

Supporting points B on front axle

Designation Note
Front-axle (VA) lower link support
Front axle housing For round contact surfaces
Front-axle jib

Supporting point C on coupler housing

Designation Note
Contact surface (C) on coupler housing Used as a supporting point when rear axle is
removed

1-22 FENDT1000 Vario

X990.005.557.012
 1. 00-000 Entire vehicle system

[Link] [High]

Fig. 6
(RA) Rear axle

NOTE: There are no lower link stands in the “tractor without rear power lift” version.
The open mounting surfaces (highlighted in the image) are not suitable for positioning the jack!
GUID-457E6EEF-D94D-49C4-A6C2-0F2D0C0AF120 [V1]

1.2.6 Location of the identification plates

Stamped chassis number

On the right-hand side of the frame, at the

front

[Link] [High]

Fig. 7

FENDT1000 Vario 1-23

X990.005.557.012
1. 00-000 Entire vehicle system

Front axle rating plate

Right-hand side, on front axle

[Link] [High]

Fig. 8
Diesel engine rating plate

Right side of engine

[Link] [High]

Fig. 9
Diesel engine rating plate

Left side of engine, behind alternator

[Link] [High]

Fig. 10
Transmission rating plate

Right side, on transmission housing

[Link] [High]

Fig. 11

1-24 FENDT1000 Vario

X990.005.557.012
 1. 00-000 Entire vehicle system

Infinitely variable gearbox - sign plate

On top of infinitely variable

gearbox

Remove infinitely variable gearbox

[Link] [High]

Fig. 12
Cab rating plate

In the cab, on the left-hand B-pillar between

the panel and the side plate

[Link] [High]

Fig. 13
Trailer frame rating plate

On the right-hand side of the trailer frame

NOTE:
See also: Operating Manual

[Link] [High]

Fig. 14
GUID-4EC2D737-DE3D-4853-8F46-469177D78F44 [V1]

1.2.7 Standard and additional equipment

Equipment PowerPlus PROFI ProfiPlus

Vario operation

Joystick with cruise control and speed memory, automatic - -

functions

Multifunction joystick with cruise control, speed memory, -

automatic functions, hydraulics control

7" Varioterminal -
4

FENDT1000 Vario 1-25

X990.005.557.012
1. 00-000 Entire vehicle system

Equipment PowerPlus PROFI ProfiPlus

10.4" Varioterminal -

Variotronic implement control (ISOBUS)

SectionControl section width switching - -

Variotronic TI – headland management system

Vario TMS - Tractor Management System

VarioDoc - Documentation system -

VarioDoc Pro - Documentation system/ - -

AgCommand™ telemetry system

Preparation of way line guidance system -

VarioGuide way line guidance system -

Electronic immobilizer

Without immobilizer

VarioActive steering system - -

Cab

Mechanical cab suspension

Cab suspension mechanical at front, pneumatic at rear

Pneumatic cab suspension, 4-point with integrated leveling

box

Reverse drive function

Height and tilt-adjustable steering column

Air-sprung super deluxe seat

Evolution Dynamic super-deluxe seat with temperature

control

Dualmotion comfort seat Evolution dynamic/DL

Dualmotion comfort seat Evolution act/DL/leather

Deluxe instructor seat

Wide entrance step on cab

Radio mounting kit with two stereo loudspeakers

CD MP3 radio with hands-free device

4
1-26 FENDT1000 Vario
X990.005.557.012
 1. 00-000 Entire vehicle system

Equipment PowerPlus PROFI ProfiPlus

Tachograph

Automatic air conditioning

Activated charcoal filter (aerosol)

Windscreen made of laminated safety glass, heated

300° front windscreen wiper

Rear windscreen wipers and washer

Rear sunshade

Right side windscreen wiper and washer system

Right sunshade

Electrically adjustable, heated rear view mirror

Electrically adjustable rear view mirrors, wide angle mirrors,

position light

Interior rear view mirror

2 rear roof work lights

2 rear roof LED work lights

2x front roof work lights, 2 pairs

2x front roof LED work lights, 2 pairs

A-pillar work light on the rear mudguard

A-pillar LED work light on the rear mudguard

A-pillar work light

LED work light on A-pillar

LED headlights with headlight range control

LED tail lamps

Engine cover top work light including daytime running lights

Engine cover top work light including LED daytime running

lights

3rd brake light

Front auxiliary lighting

4

FENDT1000 Vario 1-27

X990.005.557.012
1. 00-000 Entire vehicle system

Equipment PowerPlus PROFI ProfiPlus

Reverse drive function

Additional device bracket

Temperature-controlled refrigeration compartment

Cool box

Battery isolator switch

Engine

Fuel pre-filter

Fuel pre-filter (electrically heated)

Preheater package (engine, transmission and hydraulic oil)

Engine brake

Transmission

Planet gear rear axle

Rear bar axle

Flanged PTO 1000/1000E

Without PTO

Flanged shaft 1¾" 6-spline

Flanged shaft 1¾" 20-spline

Flanged shaft Cat. 4, 55 mm, 22-spline

Warning beep when reversing

Chassis/driving safety

Front axle single wheel suspension

Pneumatic 2-circuit brake system 1 pedal

Pneumatic 2-circuit brake system 2 pedals and steering

brake

Pneumatic hand brake

Electro-pneumatic hand brake (Hand Brake Assist)

FSC - Fendt Stability Control

VarioGrip tire pressure monitoring system

4

1-28 FENDT1000 Vario

X990.005.557.012
 1. 00-000 Entire vehicle system

Equipment PowerPlus PROFI ProfiPlus

Compressed air system

Automatic trailer steering axle lock

Grip Assistant

4WD/differential locks

Differential lock comfort control

Rear/front differential with 100% disk locking

Shift-on-the-go PTOs

Rear: Flanged PTO 1000/1000E/1300 rpm

Rear PTO external operation

Hydraulic system

Load sensing system with axial piston pump 165 l/min

Load sensing system with axial piston pump 220 l/min

2 load sensing axial piston pumps: 220 l/min + 210 l/min -

Without rear power lift

Electrohydraulic DA rear power lift (EPC), with external

operation

Electrohydraulic SA rear power lift (EPC), with external

operation

Radar sensor

Hydraulic rear top link

Cat. 4 lower link catch hook

Valve position 1 - 3

Valve position 4

Valve position 5 - 7 -

External Load Sensing hydraulic connector

Multifunction joystick for the crossgate lever EHS valve -

operation

Rear hydraulic control device for external operation

Double connect-under-pressure rear lever couplings (can be

coupled under pressure) 4

FENDT1000 Vario 1-29

X990.005.557.012
1. 00-000 Entire vehicle system

Equipment PowerPlus PROFI ProfiPlus

Enhanced ballast adapter for front-end weight

SA front power lift with external operation

DA comfort front power lift with position control, external

operation

Layout

Rear automatic trailer coupling with remote control

Manual trailer coupling

Height-adjustable ball coupling

Ball coupling including frame

Positive steering (single or double-sided)

Trailer coupling hitch

Draw bar

Piton Fix

Compressed air Duomatik coupling

Engine cover camera -

Rotary beacon

Wide load warning

Swiveling front wheel mudguard

Rear dual wheels

Front dual wheels

Front-end weights in different sizes

Ballast weights for rear wheels

Removable tool box

= standard = optional - = not possible

1-30 FENDT1000 Vario

X990.005.557.012
 1. 00-000 Entire vehicle system

GUID-192265F6-8D8B-491A-AB3F-695EFFAAB10C [V2]

1.2.8 Identification of electrical cables

Cable designation
(1) Cable designation: WF0230 (example)

Meaning of cable designation:WF0230 rt_1,5

W Cable identification: (W - wire)
F Cable set
0230 Consecutive number
rt Cable color
1.5 Cross section in mm²

[Link] [High]

Fig. 15

Cable color

Abbreviation Cable color

br brown
ge yellow
gn green
gr gray
rt red
sw black
vt violet
ws white

Cable set

Mark Meaning
WA Starter and alternator supply
WAB Tractor ABS
WABS Trailer ABS
WAG Starter and alternator supply
WAH Daisy chain cable
WAK ABS sensor adapter wire
WAN Drive
WAR Brake adapter cable, active standstill
WAS Work lights
WASL Left xenon work light
WASR Right xenon work light
WAUF Entrance step 4

FENDT1000 Vario 1-31

X990.005.557.012
1. 00-000 Entire vehicle system

Mark Meaning
WAWA Spout
WAWB Spout
WAWC Spout
WB Battery — battery isolation relay supply
WBM Battery — earth point earth wire
WCK Rotating beacon
WD Deutz cable set
WDC Daisy chain adapter
WDCL Long daisy chain adapter
WE Feed
WF Operator platform
WFA Operator platform, left A pillar
WFD Operator platform, low-roof version
WFK Operator platform, right A pillar
WFL Operator platform air duct
WFLA Front loader socket
WFLF Front loader operator platform control unit/relay mounting
WFLM Front loader pre-installation
WFLR Front loader pre-installation
WFLS Front loader, fork
WFLV Front loader, valves
WFM Earth terminal
WFMT Earth terminal
WFR External control
WFW Reversing warning and washer pump
WG Transmission
WGV Right-hand chassis valve
WH Heater switch
WHG Autoguide steering valve
WHK Chopper unit
WHM Bonnet
WI ISO bus isolation relay supply
WK Cab cable set
WKA Cab work light and license plate light
WKD Cab, VarioDoc / VarioGuide
WKDV VarioDoc /VarioGuide cab pre-installation
WKF Cab mudguard
WKG Cab fan 4
1-32 FENDT1000 Vario
X990.005.557.012
 1. 00-000 Entire vehicle system

Mark Meaning
WKL Left cab mudguard
WKR Right cab mudguard
WKSG Cab fan
WKSL Continuously variable cab fan
WKW Front cab wiper motor
WKX Xenon cab work light
WKLED LED tail lamps
WKLF Air distributor
WM motor
WMF Battery - operator platform earth wire
WMFG Operator platform - transmission earth wire
WMFK Operator platform - cab cable earth wire
WMFM Operator platform - motor earth wire
WMG Battery - transmission earth wire
WMK Battery - cab earth wire
WMM Battery - motor earth wire
WMMG Motor - transmission earth wire
WMMR Motor - chassis earth wire
WMR Battery - chassis earth wire
WQ Heater
WR Chassis
WRL Left chassis
WRR Right chassis
WSIL Silage additive adapter cable socket
WSK Flash light, North America
WSL Tail lamp adapter
WT Direction indicator and side light
WTK Door contact switch adapter
WTR Battery isolation relay - deflector supply
WUE Marker lights adapter
WUQ AdBlue® quality adapter
WV Front cable set
WVE Transmission control unit
WVR Headlamps
WWK Windscreen wiper motor wiring
WWV Wiper motor wiring
WX Direction indicator and side light 4

FENDT1000 Vario 1-33

X990.005.557.012
1. 00-000 Entire vehicle system

Mark Meaning
WZB Marker lights adapter
WZF ISO bus socket
WZK ISO bus (cab)

Defined cable colors

Designation Cable color

UB30 (battery voltage) red
UB sensor system supply yellow
UB15 (switched voltage) green
Vehicle earth brown
Electronics earth brown-white
Sensor system earth brown/yellow

1-34 FENDT1000 Vario

X990.005.557.012
 1. 00-000 Entire vehicle system
[V]

1.3 Tightening requirements

GUID-69B8EE02-895F-4624-B489-936E2A2C1563 [V1]

1.3.1 Spanner sizes for globally standard parts

Size

Hex bolt Double hex bolt Torx socket

M4 7 - T20

M5 8 - T25

M6 10 - T30

M8 +13 8 T45

M10 16 10 T50

M12 18 13 T55

M14 21 14 T60

M16 24 16 T70

M18 27 18 T80

M20 30 21 T90

M22 34 22 -

M24 36 24 -

M27 41 - -

M30 46 - -

GUID-4E08F746-8690-4BAE-B106-AFB4E98FE044 [V3]

1.3.2 Tightening torque for screws with a galvanized surface

Choose the correct friction coefficient

To ensure that the tightening torque and preload value can be accurately determined, it is essential to know
the friction coefficient (µtotal). Varying surface properties and lubrication conditions give rise to a wide
range of friction coefficients. If not otherwise specified, tightening torques can be calculated based on their
friction coefficient using the table below.
NOTE:
Locking screws with retaining ridges on the screw head contact surface have a greater friction coefficient.

FENDT1000 Vario 1-35

X990.005.557.012
1. 00-000 Entire vehicle system

Tightening torques in relation to the friction coefficient

Metric thread with a friction coefficient of µtotal = 0.14

6.9 8.8 10.9 12.9

Size Nm kpm Nm kpm Nm kpm Nm kpm

M6 8.4 0.85 9.8 1 13.7 1.4 16.7 1.7

M8 20.6 2.1 24.5 2.5 34.3 3.5 40.2 4.1

M10 40.2 4.1 48.1 4.9 67.7 6.9 81.4 8.3

M12 70.6 7.2 84.4 8.6 117.7 12 142.2 14.5

M14 112.8 11.5 132.4 13.5 186.4 19 225.6 23

M16 176.6 18 206 21 289.4 29.5 348.2 35.5

M18 240.3 24.5 284.5 29 392.4 40 475.8 48.5

M20 338.4 34.5 402.2 41 569 58 676.9 69

M22 456.2 46.5 539.5 55 765.2 78 912.3 93

M24 588.6 60 696.5 71 981 100 1177.2 120

M27 873.1 89 1030 105 1471.5 150 1765.8 180

M30 1177.2 120 1422.4 145 1962 200 2354.4 240

Metric fine thread with a friction coefficient of µtotal = 0.14

6.9 8.8 10.9 12.9

Size Nm kpm Nm kpm Nm kpm Nm kpm

M8x1 22.6 2.3 26.5 2.7 37.3 3.8 44.1 4.5

M10x1,25 42.2 4.4 51 5.2 71.6 7.3 86.3 8.8

M12x1,25 78.5 8 93.2 9.5 132.4 13.5 157 16

M12x1,5 74.5 7.6 88.3 9 122.6 12.5 147.1 15

M14x1,5 122.6 12.5 147.1 15 206 21 245.2 25

M16x1,5 186.4 19 220.7 22.5 309 31.5 372.8 38

M18x1,5 296.8 27.5 318.8 32.5 451.3 46 539.5 55

M20x1,5 377.7 38.5 451.3 46 627.8 64 755.4 77

M22x1,5 510.1 52 598.4 61 843.7 86 1030 105

M24x2 637.6 65 765.2 78 1079.1 110 1275.3 130

M27x2 951.6 97 1128.1 115 1569.6 160 1912.9 195

M30x2 1324.4 135 1569.6 160 2207.2 225 2648.7 270

1-36 FENDT1000 Vario

X990.005.557.012
 1. 00-000 Entire vehicle system

GUID-8E171BBD-CBA2-4502-A8FF-6750263D4788 [V3]

1.3.3 Tightening torque for screws and bolts with VDA coating
• Applies to threads with VDA coating VDA10, VDA30, VDA42
• Mounting tolerance of +10% of the table values

Friction coefficient µ = 0.10

Size 8.8 10.9 12.9

M4 2.6 Nm 3.9 Nm 4.5 Nm

M5 5.2 Nm 7.6 Nm 8.9 Nm

M6 9.0 Nm 13.2 Nm 15.4 Nm

M8 21.6 Nm 31.8 Nm 37.2 Nm

M10 43 Nm 63 Nm 73 Nm

M12 73 Nm 108 Nm 126 Nm

M14 117 Nm 172 Nm 201 Nm

M16 180 Nm 264 Nm 309 Nm

M18 259 Nm 369 Nm 432 Nm

M20 363 Nm 517 Nm 605 Nm

M22 495 Nm 704 Nm 824 Nm

M24 625 Nm 890 Nm 1041 Nm

M27 915 Nm 1304 Nm 1526 Nm

M30 1246 Nm 1775 Nm 2077 Nm

NOTE: Detailed information is provided by Service Bulletin 51/2016 or spare parts information no. 63-2016
GUID-ABB5D277-EA16-41C0-BB1E-EA7F593F0525 [V2]

1.3.4 Tightening requirements for threaded plugs

Tightening torque in accordance with standard MTN 5183-1

[Link] [High]

Fig. 16

• Applies to cap screws DIN 908, DIN 910 and DIN 7604A (with short screw-in pin).
• Applies to steel cap screws with phosphated surface protection and oiled or electrogalvanized.
• Thread and contact surfaces under head must be lubricated with engine oil before mounting.
• Mounting tolerance of +10% of the table values

FENDT1000 Vario 1-37

X990.005.557.012
1. 00-000 Entire vehicle system

Size screwed into

steel/cast iron Aluminium alloy

M10x1 15 Nm 15 Nm

M12x1,5 35 Nm 25 Nm

M14x1,5 35 Nm 25 Nm

M16x1,5 40 Nm 30 Nm

M18x1,5 50 Nm 35 Nm

M20x1,5 55 Nm 45 Nm

M22x1,5 60 Nm 50 Nm

M24x1,5 70 Nm 60 Nm

M26x1,5 80 Nm 70 Nm

M27x2 80 Nm 70 Nm

M30x1,5 100 Nm 90 Nm

M30x2 95 Nm 85 Nm

M33x2 120 Nm 110 Nm

M36x1,5 130 Nm 115 Nm

M38x1,5 140 Nm 120 Nm

M42x1,5 150 Nm 130 Nm

M45x1,5 160 Nm 140 Nm

M48x1,5 170 Nm 145 Nm

M52x1,5 180 Nm 150 Nm

M56x2 190 Nm 160 Nm

M64x2 205 Nm 175 Nm

GUID-339022F6-3CE0-4684-9915-29911C7E7D8F [V2]

1.3.5 Tightening requirements of banjo bolts

Tightening torques in accordance with standard MTN 5183-2

[Link] [High]

Fig. 17

• Applies to banjo bolts in accordance with MMN 223 and N 15011 with sealing by seal ring DIN 7603Cu.
• Applies to steel banjo bolts with phosphated surface protection and oiled or electrogalvanized and made
of copper-aluminum alloys.
1-38 FENDT1000 Vario
X990.005.557.012
 1. 00-000 Entire vehicle system

• Thread and contact surfaces under head must be lubricated with engine oil before mounting.
• Mounting tolerance of +10% of the table values

Size screwed in steel/cast iron/aluminium alloy

M8x1 10 Nm

M10x1 15 Nm

M12x1,5 20 Nm

M14x1,5 25 Nm

M16x1,5 25 Nm

M18x1,5 30 Nm

M22x1,5 60 Nm

M26x1,5 90 Nm

M30x1,5 130 Nm

M38x1,5 140 Nm

M45x1,5 160 Nm
GUID-3A52FD1F-5B04-4DCA-BE70-AABF3F7DCBBA [V1]

1.3.6 Tightening torques for hose clamps

Single band clamps

Spare part number Nominal diameter Maximum tightening torque

X457.820.300.000 6 mm 0.3 Nm +0.2 Nm
X457.820.400.000 8 mm 0.3 Nm +0.2 Nm
X457.820.900.000 9 mm 0.3 Nm +0.2 Nm
X457.821.102.000 10 mm 0.3 Nm +0.2 Nm
X458.622.500.000 19 mm 1 Nm +0.5 Nm
X457.823.300.000 23 mm 1 Nm +0.5 Nm
X457.824.200.000 25 mm 4 Nm +0.5 Nm
X457.824.400.000 27 mm 1 Nm +0.5 Nm
X457.824.700.000 31 mm 4 Nm +0.5 Nm
X457.824.800.000 34 mm 4 Nm +0.5 Nm
X457.830.700.000 60 mm 1 Nm +0.5 Nm
X457.831.700.000 62 mm 1 Nm +0.5 Nm
X457.835.100.000 80 mm 4 Nm +0.5 Nm

FENDT1000 Vario 1-39

X990.005.557.012
1. 00-000 Entire vehicle system

Worm drive hose clips

Spare part number Clamping range Maximum tightening torque

X458.650.600.000 16 mm–27 mm 3 Nm +0.5 Nm
X458.650.700.000 16 mm–27 mm 5 Nm +0.5 Nm
X458.653.000.000 17 mm–32 mm 5 Nm +0.5 Nm
X458.651.200.000 20 mm–32 mm 3 Nm +0.5 Nm
X458.651.300.000 20 mm–32 mm 5 Nm +0.5 Nm
X458.651.800.000 25 mm–40 mm 5 Nm +0.5 Nm
X458.652.200.000 32 mm–50 mm 3 Nm +0.5 Nm
X458.654.000.000 33 mm–57 mm 5 Nm +0.5 Nm
X458.647.500.000 35 mm–50 mm 5 Nm +0.5 Nm
X458.648.000.000 40 mm–60 mm 5 Nm +0.5 Nm
X458.654.200.000 46 mm–70 mm 5 Nm +0.5 Nm
X458.654.400.000 57 mm–79 mm 10 Nm +1 Nm
X458.654.500.000 59 mm–83 mm 5 Nm +0.5 Nm
X458.650.500.000 6 mm–16 mm 1 Nm +0.5 Nm
X458.648.500.000 60 mm–80 mm 5 Nm +0.5 Nm
X458.655.700.000 60 mm–80 mm 3 Nm +0.5 Nm
H530.200.191.200 83 mm–105 mm 10.2 Nm

Profile clamps

Spare part number Nominal diameter Maximum tightening torque

G530.200.192.010 76 mm 7 Nm

1-40 FENDT1000 Vario

X990.005.557.012
 1. 00-000 Entire vehicle system
[V]

1.4 Fuels and lubricants

GUID-78091F6B-9A09-40DC-8EF6-254D9E51F115 [V3]

1.4.1 Biodiesel

Fuel quality
RME or PME used in accordance with DIN EN 14214.
RME Rapeseed methyl ester
PME Plant oil methyl ester

NOTE: Cold-pressed rapeseed oil is not approved for use with standard tractors and forage harvesters.
Only cold-pressed rapeseed oil fuel in accordance with DIN V 51605 is approved for Greentec tractors.

Instructions for use

• Biodiesel is suitable for winter temperatures down to approx. -10 °C.
• At temperatures below --10 °C, diesel fuel needs to be added to prevent flocculation of the biodiesel.
The ratio of the two must be approx. 50:50. Only diesel fuel may be used at temperatures below -16 °C.
• Biodiesel can be mixed in any proportion with diesel fuel.
• Engine performance is reduced by 10–15 percent.
• There is a slight change in fuel consumption.
• If the engine is not going to be run for some time (3 months or more), fill with diesel fuel to prevent the
injection components from seizing.

Maintenance intervals
• Oil and oil filter change intervals must be halved.
• If conventional diesel fuel has been used in the past, the fuel filter must be replaced after fuelling with
biodiesel a few times. Since biodiesel acts as a solvent, any diesel residue may block the fuel filter.

Special features of biodiesel

• Biodiesel is obtained from vegetable oil (mainly rapeseed oil) by means of a chemical process, where
the vegetable oil is mixed with methanol and converted to biodiesel using a catalyst.
• Biodiesel is virtually sulfur-free and therefore produces almost no sulfur dioxide during combustion.
Biodiesel is more easily biodegradable and has less of an effect on the ground and groundwater in the
event of accidental spills.
IMPORTANT:
In spite of the high environmental compatibility of biodiesel, accidental spills must always be reported.
NOTE: Also see Service Bulletin 04/2016
GUID-C2C2DAED-3315-4D4C-A497-A232C9BDA5E5 [V2]

1.4.2 Biodegradable hydraulic oil

Oil quality
Use biodegradable hydraulic oil of type HEES with a rapeseed oil and synthetic base of viscosity ISO VG 32
or ISO VG 46.
NOTE:
Polyglycol-based synthetic oils cannot be used.

Instructions for use

Biodegradable hydraulic oil is suitable for winter temperatures down to approx. -15 °C.

FENDT1000 Vario 1-41

X990.005.557.012
1. 00-000 Entire vehicle system

Vegetable-based hydraulic oil may thicken in ambient temperatures below -15 °C or if the machine is not
used for long periods of time. After a cold start, allow a short warm-up time at medium engine speed to
ensure safe operation of the hydraulic steering and linkage. In extremely low temperatures, it may be
necessary to warm up the entire tractor.
Avoid mixing with mineral oils, such as with any oil remaining in the system or by connecting and operating
an external implement. This may affect the positive environmental properties of the fluid, and will make it
more difficult to dispose of; it should then be considered as hazardous waste.
Current legislation and the instructions of the oil manufacturer must be observed when disposing of oil.
A mixture containing more than 20% may result in alterations in viscosity and may lead to problems with
the hydraulic valves.

Maintenance intervals
The oil and oil filter need to be changed every 1000 running hours or every year, whichever occurs first.
When switching to biodegradable hydraulic oil, change the hydraulic oil filter after approx. 50 to 100 running
hours. Since biodegradable hydraulic oil acts as a solvent, any oil residue may block the filter.

Specific features
Biodegradable hydraulic oil is more easily biodegradable and has less of an effect on the ground and
groundwater in the event of accidental spills.
IMPORTANT:
In spite of the high environmental compatibility of biodegradable hydraulic oil, accidental spills must always
be reported.

1-42 FENDT1000 Vario

X990.005.557.012
 1. 00-000 Entire vehicle system
[V]

1.5 Technical specification

FENDT1000 Vario 1-43

X990.005.557.012
 1-44

1. 00-000 Entire vehicle system

GUID-591903F5-D198-402E-887B-3CBDBA901391 [V3]

1.5.1 General

Weights

Tractor type 1038 1042 1046 1050

Chassis number WAM531.... WAM532.... WAM533.... WAM534....
Unladen weight, full tank, standard tires 14000 kg
Cab weight 1150 kg
Front axle weight 1850 kg
Permissible overall weight at 40 km/h 23000 kg1
Permissible overall weight at 50 km/h 21000 kg1
Permissible overall weight at 60 km/h 18000 kg
Permissible front axle load (at maximum speed) 10000 kg
Permissible front axle load (for field work) 11000 kg
Permissible rear axle load 13000 kg[1]
Permissible vertical bearing load on trailer hitch (in slide rail) 2000 kg
Permissible vertical bearing load for ball coupling, short 4000 kg
Permissible vertical bearing load for ball coupling, long 3500 kg
Permissible vertical bearing load for extendable drawbar (50 mm bolt) 3000 kg
Permissible vertical bearing load for Piton Fix drawbar 3000 kg
Permissible vertical bearing load for Heavy Duty Piton Fix 3000 kg
Permissible vertical bearing load for hitch (towing hook) 3000 kg
Permissible vertical bearing load for hitch (drawbar) 2000 kg
X990.005.557.012
FENDT1000 Vario

[1] Values are technically permissible, exceptions may be required

X990.005.557.012
FENDT1000 Vario

Dimensions

Tractor type 1038 1042 1046 1050

Chassis number WAM531.... WAM532.... WAM533.... WAM534....
Front standard tires IF650/65R34 IF650/65R38
Rear standard tires IF710/75R42 IF750/75R46
Overall length 6350 mm
Total width¹ (depending on tires and rear axle): max. 3000 mm
Overall height with cab[1] 3606 mm
Ground clearance¹ 600 mm
Wheelbase 3300 mm
Min. turning radius[2] 6970 mm 7330 mm
Front axle flange width 1966 mm
Rear axle flange width 1970 mm
Min. flange width of rear bar axle 1970 mm
Flange width for rear bar axle (2550 mm) max. 2200 mm with duo hub
Flange width for rear bar axle (3000 mm) max. 2975 mm with duo hub
Standard track front 2100 mm
Standard track rear 1970 mm to 2100 mm
Front axle wheel bolt pitch circle diameter 425 mm

1. 00-000 Entire vehicle system

Front axle centring ring diameter 370 mm
Front axle threaded bolts, each side 12 x M22x1.5
Rear axle wheel bolt pitch circle diameter 425 mm
Rear axle centring ring diameter 370.8 mm
Rear axle threaded bolts, each side 12 x M22x1.5
Overall transmission ratio (front axle/rear axle) 0.7837
Rear axle ratio 27.271
1-45

4
 1-46

1. 00-000 Entire vehicle system

Dimensions

Tractor type 1038 1042 1046 1050

Chassis number WAM531.... WAM532.... WAM533.... WAM534....
Front axle ratio 17.6
Front bevel-gear drive ratio 44/15 2.9333
Front planetary gear drive ratio 70/14 6

[1] with standard tires

[2] with standard tires

Noise and vibration values

Tractor type 1038 1042 1046 1050

Chassis number WAM531.... WAM532.... WAM533.... WAM534....

External noise as defined by Directive (EU) 2015/96 Annex III 79.5 dB(A)

Internal noise as defined by Directive (EU) 1322/2014 Annex XIII (cab 69 dB(A)
closed)

Internal noise as defined by Directive (EU) 1322/2014 Annex XIII (cab 74 dB(A)
open)

Vibration acceleration at the operator's seat as defined by Directive (EU) <1.25 m/s ²
1322/2014 Annex XIV

Tightening torques
X990.005.557.012
FENDT1000 Vario

Tractor type 1038 1042 1046 1050

Chassis number WAM531.... WAM532.... WAM533.... WAM534....

Front wheel nuts 580 Nm

4
X990.005.557.012
FENDT1000 Vario

Tightening torques

Tractor type 1038 1042 1046 1050

Chassis number WAM531.... WAM532.... WAM533.... WAM534....

Rear wheel nuts black: 620 Nm, dacrometized: 580 Nm

Rear bar axle flange bolts See also operating instructions

1. 00-000 Entire vehicle system

1-47
This as a preview PDF file from [Link]

Download full PDF manual at [Link]