P-200 System

Enhancing Your Painting Process

Basic Description
FANUC Robotics’ P-200 System
integrates the industry’s most
advanced process equipment to

Robotics
enhance painting performance
and improve our customers’
bottom line results.

Paint waste, color change time

and cycle time are reduced by
integrating the color changer and
fluid control valves close to the
applicator. This provides in-
creased throughput or increased
spraying time which improves
transfer efficiency.

A feasible replacement for manual

sprayers, the P-200 system easily
handles tough applications includ-
ing interior and exterior cut-ins
and fascia painting. Key advan-
tages for interior cut-in painting quality, film build consistency and operating expenses
are the P-200 System’s near and less paint overspray. This including airflow and energy
reach capability and flexibility. results in reduced costs and costs.
higher profit per vehicle or ■ User-friendly AccuFlow II™
FANUC Robotics is the leader in part.
providing total paint shop auto- closed loop fluid delivery
■ Maximized trigger accuracy system automatically cal-
mation solutions. Based on
experience gained over seven and repeatability through in- culates flow rates, providing
generations of robotic painting arm trigger valve for fast gun consistent paint delivery and
designs, the P-200 System on/off response time. high finish quality.
delivers a flexible and state-of- - Reduced paint waste ■ Heavy payload (15kg at wrist,
the-art painting solution. - Higher film build consistency 15kg in outer arm) carries
current applicators with
Process Advantages - Accurate path teaching flexibility for future applicator
■ Color change valves mounted - Higher quality technology to provide a longer
close to the applicator reduce lasting paint shop solution.
- Reduced setup and debug
paint waste and color change
time ■ Enhanced motion software
time. Shortened paint line
■ Paints entire hood and deck maximizes acceleration and
lengths also permit longer
interiors from one body side, deceleration to improve path
spraying time and higher
which typically reduces accuracy and minimize non-
throughput.
number of robots needed. painting time, resulting in
■ In-arm hardware and reduced cycle and startup/
enhanced motion software ■ Fits into existing booths or debug time.
allow fast “on-the-fly” appli- greenfield plants, significantly
cator parameter changes, reducing booth construction
providing improved paint
 P-200 System
Motion Control
Advantages
■ Extremely fast acceleration
and deceleration motion
increases spraying time
allowing more area to be
covered by the same robot.
■ Constant application speed
yields consistent film build,
providing improved finish
appearance.
System Control
Advantages
■ Easy-to-use PaintWorks soft-
ware provides a Windows™
graphical interface for system
programming, operation and
maintenance.
■ Process Development Tool
(PDT) is a user-friendly
Windows-based, graphical
programming interface.
(option)
Installation Advantages
■ P-200 System standard
solution is pre-engineered and
pretested reducing startup and
debug time.
■ P-200 robot ships on rail com-
pletely integrated, reducing
startup and debug time
required.
■ Extremely large P-200 work
envelope increases booth
design flexibility by both
effectively painting hood and
deck interiors from one side of
the vehicle and efficiently
painting door interiors.
■ Integrated process equipment
reduces setup/debug time
allowing the automation zone
to be up and running faster.
 P-200 System
Pedestal Robot Dimensions

Weld plates to be
Work envelope welded to structural
booth steel at
installation

1200mm arm 25 min Floor (booth

64 max structural steel)
1400mm arm
2800

330
2400

295
Axis 1

856
378

346
381
924
1643

1511

675

"A"

2400
2800
View "A" Footprint

Rail Robot Dimensions

9096 (30 ft booth)
Booth wall 7572 (25 ft booth)
6048 (20 ft booth)
573 min 573 min
Axis 3 1200
1400
1200
1400

Axis 2
361
1257

1328

Notes: All dimensions in mm

Right hand arm shown
800
P-200 Specifications

Wrist Items
Range Speed
Axis 1 210° 96°/sec
Motion Axis 2 150° 119˚/sec
range Axis 3 160° 150˚/sec
and Axis 4 >360° 353˚/sec
speed Axis 5 >360° 429˚/sec
Axis 6 +/- 720˚ 364˚/sec
Axis 7 determined by 1500mm/sec
(optional) rail length
Painting speed 1500mm/sec
Wrist payload (1) 15kg
Outer arm payload (2) 15kg
Repeatability +/- 0.5mm
Integral process equipment Up to 24 Color Paint System
Mechanical brakes (3) Axes 1, 2, 3, 4, 5, 7
Weight 523kg (pedestal robot)
Certification FM Class I, II, III/Div I, II
Environment 0 - 45˚ C ambient temperature

(1) At 300mm radial 50mm axial offset

(2) Mounted inside outer arm
(3) Axis 6 optional
 P-200 Solution
Reliability and
Maintenance
Advantages
■ In-arm color changers provide
easy access and lower cat
track height improves
maintenance access.
■ Cast aluminum gear boxes
contain sealed lubrication that
increases reliability and
decreases maintenance cost.
■ Patented, hollow, sealed wrist
and patented purge system for
operation in hazardous
environments protect motors
and cables from painting
environment and are approved
for Class I and II, Div. 1,
Groups C,D,E,F,G environ- Pre-tested Standard Shippable System
ments.
■ Internal paint hose routing
reduces dirt and minimizes
paint line length.

Integrated Automotive
Painting Solution

The P-200 System is a key

component in FANUC Robotics’
total paint shop automation solu-
tion that includes P-300 Recip-
rocators, P-400 Bell Systems and
PaintWorks system control.
Common technology includes:
■ R-J Series Controllers and Total Paint Shop Solution
FANUC AC Servo motors with
encoders
■ PaintTool, BellTool and
RecipTool software packages
■ PaintWorks System Control
Interface (option)
FANUC Robotics North America Charlotte, NC Toronto, Canada
■ PDT graphic programming 3900 W. Hamlin Road (704) 596-5121 (905) 812-2300
(option) Rochester Hills, MI 48309-3253
(248) 377-7000 Chicago, IL Montréal, Québec
■ Proven FANUC Robotics Fax (248) 276-4133 (847) 898-6000 (450) 492-9001
process development, system
Cincinnati, OH Mexico City, Mexico
integration and project 1-800-47-ROBOT (513) 754-2400 52 (5) 611-5998
management
Los Angeles, CA Aguascalientes, Mexico
(949) 595-2700 52 (49) 10-8000
FANUC Robotics is the market [email protected] Toledo, OH Sao Paulo, Brazil
leader in providing total paint www.fanucrobotics.com (419) 866-0788 (55) (11) 3955-0599
shop automation solutions. ©2000 FANUC Robotics North America, Inc. All rights reserved. FANUC ROBOTICS LITHO IN U.S.A. FRNA-4/00