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Process Design For 2 MLD Rawatbhata

This document provides the design basis for a 2 MLD sewage treatment plant in Rawatbhata, including flow rates and quality parameters. It describes the design of the raw sewage pumping station, with details of the receiving chamber, coarse screens, and wet well. Key specifications like dimensions, velocities, and head losses are included.

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Mohit Chauhan
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0% found this document useful (0 votes)
555 views9 pages

Process Design For 2 MLD Rawatbhata

This document provides the design basis for a 2 MLD sewage treatment plant in Rawatbhata, including flow rates and quality parameters. It describes the design of the raw sewage pumping station, with details of the receiving chamber, coarse screens, and wet well. Key specifications like dimensions, velocities, and head losses are included.

Uploaded by

Mohit Chauhan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

DESIGN BASIS FOR 2 MLD HSSCW BASED STP AT RAWATBHATA

1 DESIGN BASIS
1.1 FLOW
Average Flow = 2.00 MLD
= 83 m3/hr
= 0.023 m3/s

Peak Factor for STP = 3.00

Peak Flow = 6.00 MLD


= 250 m3/hr
= 0.069 m3/s

1.2 DESIGN QUALITY OF RAW SEWAGE


BOD5 = 300 mg/l
COD = 600 mg/l
TSS = 550 mg/l
TKN (as N) = 57 mg/l
TP (as PO4) = 6 mg/l

1.3 DESIGN QUALITY OF TREATED SEWAGE


BOD5 @ 20o C ≤ 10 mg/l
COD ≤ 50 mg/l
TSS ≤ 20 mg/l
NH3-N (as N) ≤ 5 mg/l
TN (as N) ≤ 10 mg/l
TP (as PO4) ≤ 2 mg/l

2 RAW SEWAGE PUMPING STATION


2.1 RECEIVING CHAMBER
No. of Units = 1 No.
Design Flow = Peak Flow
= 6.00 MLD
= 250 m3/hr
= 0.069 m3/sec
Hydraulic Retention Time (HRT) at Peak Flow = 30 sec
Volume required = 0.069 x 30
= 2.08 m3
Side Water Depth (SWD) provided = 1.00 m
Width provided = 1.60 m
Length provided = 1.40 m
Freeboard provided = 0.50 m
Volume provided = 2.24 m3

2.2 COARSE SCREEN CHANNELS


No. of Mechanical (Working) Screens = 1 Nos.
No. of Manual (Standby) Screens = 1 Nos.
Total No of Channel Provided = 2 No.s
2.2.1 COARSE SCREEN CHANNEL: MECHANICAL
No. of Mechanical Screens = 1 Nos.
Design Flow = Peak Flow
= 6.00 MLD
= 250 m3/hr
= 0.069 m3/sec

Average Flow = 2.00 MLD


= 83 m3/hr
= 0.023 m3/sec

Design Flow in each Screen = 0.069 m3/sec


1 No.

= 0.069 m3/sec

Average Flow in each Screen = 0.023 m3/sec


1 No.

= 0.023 m3/sec

Maximum Velocity through Screen at Peak Flow = 1.0 m/sec


Minimum Velocity through Screen at Average Flow = 0.6 m/sec

Clear Area of Opening through Screen at Peak Flow = 0.069 m3/sec


1.0 m/sec

= 0.069 m2

Clear Area of Opening through Screen at Average Flow = 0.023 m3/sec


0.6 m/sec

= 0.039 m2

Considering maximum Area of Opening through Screen = 0.069 m2


Clear Spacing of Bars = 40 mm
Thickness of Bars = 10 mm
0.069 x
Gross Area of Screen =
(40+10) / 40
= 0.087 m2
Assuming Depth of Screen Channel = 0.450 m
Gross Width of Screen = 0.087 / 0.45
= 0.193 m
(Gross Width of Screen /
No. of Bars = Center to Center Spacing of
Bars) - 1
(0.193 / ( (40
= + 10 )/1000) -
1
= 2.86 Nos.
Say = 3 Nos.
(Number of Bars+1) x Clear
Width of Screen provided = Spacing + (Number of Bars x
Bar Thickness)
(3+1) x 40 +
=
(3 x 10)
= 190 mm
Say = 200 mm
Width of Side Frame provioded = 150 mm
Width of Screen Channel provided = 500 mm
Height of Blind Plate provided at bottom of the Screen = 50 mm
Liquid Depth of Screen Channel provided = 500 mm
Length of Screen Channel provided = 3750 mm
Freeboard provided = 300 mm

Velocity in Channel at Average Flow = Average Flow / Cross


0.023 / (0.5 x
=
0.5)
= 0.093 m/sec
Head Loss across Screen
0.0729 (V2 -
Head Loss across Screen =
v 2)
V = Velocity through Screen at Peak Flow = Peak Flow through Screen
= 0.965
v = Velocity in approach Channel at Peak Flow = Peak Flow through Screen
= 0.278
Head Loss across Screen at Peak Flow = 0.062

Head Loss across Screen at 50% Clogged Condition


Velocity through Screen at 50% Clogged Condition at Peak Flow = 1.929
Head Loss across screen at 50% Clogged Condition at Peak Flow = 0.266
< 0.300 m

2.3 RAW SEWAGE SUMP (WET WELL) OF RAW SEWAGE PUMPING STATION
No. of Units = 1 No.
Average Flow = 2.00 MLD
= 83 m3/hr
= 0.023 m3/sec

Design Flow = Peak Flow


= 6.00 MLD
= 250 m3/hr
= 0.069 m3/sec

Hydraulic Retention Time (HRT) at Peak Flow = 5 min


Volume required = 0.069 x 5 x 60

= 20.84 m3
=
Volume /
Hydraulic Retention Time (HRT) at Average Flow =
Average Flow
= 15.0 min
< 30 min

Volume of Receiving Chamber (Inside Wet Well) = 0 m3


Total Volume of Wet Well = 20.84 m3

Side Water Depth (SWD) provided = 1.00 m


Plan Area of Wet Well = 20.84 m2
Diameter of Sump required = 5.15 m
Diameter of Sump provided = 5.50 m
Freeboard provided = 0.50 m
Volume of Sump provided = 23.76 m3

2.4 RAW SEWAGE TRANSFER PUMPS


Present Average Flow (1 DWF) = 83 m3/hr
Half of Average Flow (1/2 DWF) = 41.7 m3/hr
Present Peak Flow (2.25 DWF) = 250 m3/hr
Pump Capacity provided
I Average Flow (1 DWF): 1 Nos. = 83 m3/hr
No. of Working Pumps = 1 No.
No. of Standby Pumps = 0 No.

II Half of Average Flow (1/2 DWF): 2 Nos. = 42 m3/hr


No. of Working Pumps = 2 No.
No. of Standby Pumps = 0 No.

III Peak Flow (1 DWF): 1 Nos. = 250 m3/hr


No. of Working Pumps = 1 No.
No. of Standby Pumps = 0 No.
Distance of Rising Main = 1300 m
Head Provided = 25 m
3 PRIMARY TREATMENT UNITS
3.1 INLET CHAMBER
No. of Units = 1 No.
Design Flow = Peak Flow
Peak Flow = 6.00 MLD
= 250 m3/hr
= 0.069 m3/sec
Hydraulic Retention Time (HRT) at Peak Flow = 30 sec
Volume required = 0.069 x 30
= 2.08 m3
Side Water Depth (SWD) provided = 1.50 m
Width provided = 1.70 m
Length provided = 1.00 m
Freeboard provided = 0.50 m
Volume provided = 2.55 m3

3.2 FINE SCREEN CHANNELS

No. of Mechanical (Working) Screens = 1 Nos.


No. of Mechanical (Standby) Screens = 1 Nos.
Total No. of Screens = 2

3.2.1 FINE SCREEN CHANNELS: MECHANICAL


No. of Mechanical Screens = 1 Nos.
Design Flow = Peak Flow
= 6.00 MLD
= 250 m3/hr
= 0.069 m3/sec

Average Flow = 2.00 MLD


= 83 m3/hr
= 0.023 m3/sec

Design Flow in each Screen = 0.069 m3/sec


1 No.

= 0.069 m3/sec

Average Flow in each Screen = 0.023 m3/sec


1 No.

= 0.023 m3/sec

Maximum Velocity through Screen at Peak Flow = 1.0 m/sec


Minimum Velocity through Screen at Average Flow = 0.6 m/sec

Clear Area of Opening through Screen at Peak Flow = 0.069 m3/sec


1.0 m/sec

= 0.069 m2

Clear Area of Opening through Screen at Average Flow = 0.023 m3/sec


0.6 m/sec

= 0.039 m2

Considering maximum Area of Opening through Screen = 0.069 m2


Clear Spacing of Bars = 6 mm
Thickness of Bars = 3 mm
0.069 x (6+3)
Gross Area of Screen =
/6
= 0.104 m2
Assuming Depth of Screen Channel = 0.450 m
Gross Width of Screen = 0.104 / 0.45
= 0.231 m
No. of Bars = (Gross Width of Screen /
(0.231 / ( (6 +
=
3 )/1000) - 1
= 24.72 Nos.
Say = 25 Nos.
Width of Screen provided = (Number of Bars+1) x Clear
(25+1) x 6 +
=
(25 x 3)
= 231 mm
Say = 250 mm
Width of Side Frame provioded = 150 mm
Width of Screen Channel provided = 550 mm
Height of Blind Plate at Bottom of Screen provided = 50 mm
Liquid Depth of Screen Channel provided = 500 mm
Length of Screen Channel provided = 3750 mm
Freeboard provided = 300 mm

Velocity in Channel at Average Flow = Average Flow / Cross


0.023 / (0.55
=
x 0.5)
= 0.084 m/sec
Head Loss across Screen
0.0729 (V2 -
Head Loss across Screen =
v 2)
V = Velocity through Screen at Peak Flow = Peak Flow through Screen
= 0.926
v = Velocity in approach Channel at Peak Flow = Peak Flow through Screen
= 0.253
Head Loss across Screen at Peak Flow = 0.058

Head Loss across Screen at 50% Clogged Condition


Velocity through Screen at 50% Clogged Condition at Peak Flow = 1.852
Head Loss across screen at 50% Clogged Condition at Peak Flow = 0.245
< 0.300 m

3.3 GRIT CHAMBERS


No. of Working Units = 1 Mechanical
No. of Standby Units = 0 Manual
Total No. of Units = 1 Nos
3.3.1 GRIT CHAMBER: MECHANICAL
No. of Mechanical Grit Chamber = 1
Design Flow = Peak Flow
Peak Flow = 6.00 MLD
= 6000 m3/day
= 250 m3/hr
= 0.069 m3/sec

Design Flow to each Grit Chamber = 6000 / 1


= 6000 m3/day
= 250 m3/hr
= 0.069 m3/sec

According to "Manual on Sewerage & Sewage Treatment" published by


Central Public Health and Environmental Engineering Organisation (CPHEEO),
Surface Overflow Rate for 0.15 mm dia. Particle Size with Specific Gravity Ss >
= 1555 m3/m2/day
2.65
Considering Design Overflow Rate = 959 m3/m2/day

Area of Grit Chamber required = 6000 m3/day


959 m3/m2/day

= 6.26 m2

Square Side of Grit Chamber required = 6.26

= 2.50 m

Length of Chamber provided = 3.00 m


Width of Chamber provided = 3.00 m

Hydraulic Retention Time (HRT) in Grit Chamber at Peak Flow = 60 sec


Volume of Grit Chamber required = 0.069 x 60
= 4.167 m3

Depth required in Grit Chamber = 4.167 / (3 x 3)


= 0.46 m
Say = 0.50 m
Grit Storage Depth = 0.25 m
Total Liquid Depth required = 0.75 m
Total Liquid Depth provided = 0.80
Freeboard provided = 0.30 m

4 PRE SETTLING TANK


No. of Units = 1 No.
Design Flow = Average Flow
Average Flow = 83 m3/hr
Hydraulic Retention Time at Average Flow = 24 hours
Volume of Pre Settling Tank Required = 2000 mcube
Side Water Depth (SWD) provided = 3.5 m
Length Provided = 35.0 m
With Provided = 16.3 m
Freeboard Provided = 0.5 m

5 HYBRID SUB SURFACE CONSTRUCTED WETLAND BED


No. of Units = 1 No.
Design Flow = Average Flow or Decant Flow
% reduction in Pre Settling tank = 40%
Inlet at HSSCW BED BOD = 180.0 mg/l
INLet at HSSCW BED COD = 360.0 mg/l
Hydrualic Detention Time provided = 24.0 hrs
Total Water Volume provided = 2000.0 m cube
% voidage of gravel media = 45.0 %
Total Tank volume provided = 4444.4 m cube
Total Tank volume provided including baffle and partition wall volume = 4700.0 m cube
Side Water depth provided = 2.5 m
Side Slope provided = 1 to 1.5
Length of TWL provided = 70.0 m
Width of TWL provided = 35.0 m
Length of Bottom Water Level provided = 62.5 m
Width of Bottom Water Level Provided = 27.5 m
Number of compartments = 6.0 No.s

6 DISINFECTION SYSTEM
6.1 CHLORINE CONTACT TANK
No. of Units = 1 No.
Design Flow = Average Flow or Decant Flow

Average Flow = 83 m3/hr


Hydraulic Retention Time at Average Flow = 30 min
Volume of Chlorine Contact Tank required = 41.666667
= 42.00 m3
Side Water Depth (SWD) provided = 2.00 m
Width provided = 4.65 m
Length required = 4.52 m
Length provided = 5.00 m
Volume provided = 46.50 m3
Freeboard provided = 0.50 m

6.2 CHLORINATORS
Design Flow = Average Flow or Decant Flow

Average Flow = 83.33 m3/hr


Design Chlorine Dosage (Max) = 10.00 mg/l
Quantity of Chlorine required = 83.33 kg/day
= 3.47 Kg/hr
No. of Working Chlorinator provided = 1 No.
Capacity of Chlorinator required = 5.00 Kg/hr
Capacity of Chlorinator provided = 5 Kg/hr
No. of Standby Chlorinator provided = 1 No.
Quantity of Chlorine required =
= 83 Kg/day
Considering Storage Period as = 30 days
Quantity of Chlorine required = 83.33 x 30
= 2500 Kg
Available Capacity of one Chlorine Tonner = 900 Kg
No. of Chlorine Tonners required = 2499.9 / 900
= 2.00 Nos.
Say = 2 Nos.
No. of Chlorine Tonners in use at any time = 1 Nos.
Total No. of Chlorine Tonners provided = 2 Nos.

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