Unive rsal G Series

Oil Burner

Installation & Maintenance

Manual
Contents
1. General information ................................................................................................................... 3
2. Checking scope of supply and electrical ratings ........................................................................ 3
3. Operating instructions ................................................................................................................ 3
4. Instruction .................................................................................................................................. 3
5. Maintenance and customer service ........................................................................................... 3
6. Technical specifications ............................................................................................................. 4
7. Functional description ................................................................................................................ 4
8. Air/oil flow schematic.................................................................................................................. 4
9. Installing flange and burner........................................................................................................ 5
10. Connecting to power supply....................................................................................................... 5
11. Compressed air connection ....................................................................................................... 5
12. Oil pump..................................................................................................................................... 6
13. Installing the oil line.................................................................................................................... 6
14. Setting the ignition electrodes .................................................................................................... 7
15. Control unit ................................................................................................................................ 8
16. Table of settings ........................................................................................................................ 9
17. Settings for primary airflow ........................................................................................................ 10
18. Combustion air flow rate ............................................................................................................ 10
19. Flue connection.......................................................................................................................... 11
20. Exhaust gas thermometer .......................................................................................................... 11
21. Maintenance .............................................................................................................................. 11
22. Wiring diagrams ......................................................................................................................... 12
23. Troubleshooting ......................................................................................................................... 15
24. Explosion drawing / parts list...................................................................................................... 16
25. Burner dimensions / boiler connecting dimensions.................................................................... 24

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2
 General information

1. General information
An oil-fired system must be installed in compliance with a number of regulations and requirements. It is
therefore the duty of the installer to be familiar with all applicable regulations and requirements. Installation,
start-up and maintenance must be performed with utmost care.
The burner must not be operated in rooms with high levels of air humidity (laundry rooms), dust or corrosive
vapours.

The universal oil burners are suitable for use with a variety of natural oils and mineral-
based oils. On account of their viscosity, these oils are not in conformity with EN 267 for
oil burners. The burners are, therefore, not licensable. An inspection to determine suita-
bility for the selected fuel type must be performed by the operator prior to acceptance of
the installation.
The design and degree of protection of the burner make it suitable for operation in en-
closed rooms.

2. Checking scope of supply and electrical ratings

Before installing the GIERSCH universal oil burner please check the items supplied for completeness.

Scope of supply:
burner, mounting unit, separate operating instructions, technical information, flange seal.

Near wear-free compressed air atomising nozzles are pre-fitted at the factory.

3. Operating instructions
This technical information should be displayed in a visible position in the boiler room as operating instruc-
tions. It is essential to write the address of the nearest customer service centre in the operating instructions.

Caution !
Improper installation, adjustment, modification, operation or maintenance may result in
physical injury or damage to property/equipment. Read the instructions prior to use.
This product must be installed in accordance with the applicable regulations
(e.g. DIN-VDE).

4. Instruction of operating personnel

Faults are often caused by operator error. The operating personnel must be properly instructed in how the
burner works. In the event of recurring faults, Customer Service should be notified.

5. Maintenance and customer service

The complete system should be checked once a year for correct functioning and leaks by a representative
of the manufacturer or other suitably qualified person. We accept no liability for consequential damage in
cases of incorrect installation or repair, the fitting of non-genuine parts or where the equipment has been
used for purposes for which it was not intended. Also refer to 21. Maintenance on page 11.
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3
Technical specifications

6. Technical specifications

Burner type

Technical specifications G20 G55 G70 G100 G150 G200

Output KW 32.0 51 69 102 154 200
Oil throughput kg/h 2.7 4.3 5.8 8.6 13.0 16.5
Compressor output m3/h 4 6 8.5 11.5 23 25

Primary air connection bar 0.4-0.8 0.4-0.8 0.45-0.65 0.5-0.8 0.4-0.8 0.4-0.8
Motor output W 90 180 180 180 250 250
Heating element W 1100
Voltage 1/N/PE ~50 Hz 220 - 240 V
Weight kg 12.5 21 21 21 22 22

7. Functional description
The fuel is pumped out of the supply tank and into the burner tank. A float switch controls the level inside
the burner tank. An additional microswitch serves as a limiter, switching over to fault mode when the tank
is overfilled.

A thermostat regulates the oil temperature in the burner tank and starts the burner when the set tempera-
ture is reached. Thereafter, the automatic oil burner control system controls and monitors the operation of
the burner.
Fuel is aspirated and finely atomised by a special nozzle using the compressed air flowing through the
burner, which is used as primary air for the combustion process.
The burner blower supplies the secondary air which is added to the atomised spray at the baffle plate. This
ensures full combustion and operational reliability.

8. Air/oil flow schematic

conveyor pipe micro switch overflow micro switch level Oil pipe

Nozzle assembly

Fan wheel
Nozzle

Diaphragm plate

contact switch

Burner pipe

heating element Thermostat

Oil tank pressure controller

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Manometer
overflow tank Savety valve Solenoid valve primary air actuator

4
 Installing flange and burner

G20 9.Installing flange and burner

Attach the burner flange and the seal to the heat gen-
erator.

G55-100

G150-200

7-pin
10. Connecting to power supply
• Connect the burner to the power supply using the
supplied connector unit as indicated in the wiring
diagram.
• HEED LOCAL REGULATIONS !
• Use flexible wiring.

Overcurrent protection configuration

The overcurrent protection devices must be rated for
the electrical current range indicated in the technical
specifications and to provide protection against electri-
cal shock according to DIN IEC 60364-4-41 (VDE
1 0100-410).

11. Compressed air connection

Connect a compressed air line to the pressure regula-
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tor (1).

5
Oil pump

12.Oil pump
The oil pumps serve as delivery units, pumping oil into the burner tank. The atomisation of the oil is not
dependent on the oil pressure.
Oil pump SP25 for G20:

➀ = supply
5 3 ➁ = return
➂ = pressure pipe connection
➃ = pressure measuring connection
➄ = vacuum testing connection
➅ = pressure setting

2
1

Suntec oil pump for G55 - G200:

➀ = supply
➁ = return
➂ = pressure pipe connection
6 3 ➃ = pressure measuring connection
➄ = vacuum testing connection
➅ = pressure setting
5

4 4

2 1

13. Installing the oil line

Install oil lines, filters and floating suction unit from the supply pump to the supply tank.
For installation in the open air or on outside walls, the lines must be specially insulated or fitted with addi-
tional pipe heaters, as otherwise the water contained in the oil will freeze causing the oil to become highly
viscous.
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6
 Setting the ignition electrodes

14. Setting the ignition electrodes

The ignition electrodes are preset. The specified dimensions (Fig.) are for checking purposes.

G20

G55/70/100

G150/200
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7
Function test of control box

15.Function test of control box

Carry out the following checks after commissioning and each time after the burner has been serviced:

• Restarting with a covered flame detector:

the control unit must go into fault mode on expiration of the safety period.
• Burner start-up with flame detector exposed to external light, e.g. fluorescent lamp, lighter, light bulb
(daylight is not enough!):
The control device must switch over to fault mode during the pre-ventilation period as a consequence
of the external light.
• Normal start-up - if the burner is in operation, darken the flame detector during the post-ignition
period:
(e.g. unplug and cover flame detector!)
TF 834: the ignition must switch on and upon expiration of the safety period the device must switch
over to fault mode.
• Post-ventilation after flame cut-off.

Safety and switching functions

If a flame failure occurs during operation, the fuel feed shuts off immediately and the system tries a restart,
with pre-aeration and retarded ignition. If no flame results, the control box indicates a fault after the safety
period expires. A restart takes place in all cases following a mains power failure. The control box shows a
fault if the photoelectric cell detects a light source during the pre-aeration time, after the safety time.

The control device may only be plugged in or unplugged, if the main switch is in the "OFF" posi-
tion or if the 7-pin plug connector is disconnected, because the bottom part of the control device
carries 230 V.
Incidence of external light on the photoresistor or flame detector must be prevented (e.g. through
a sight glass or red-hot fireclay lining). Only then is fault-free operation of the installation ensured.

Anlauf mit Flammenbildung

Start(Normalbetrieb)
with flame formation
Ölvorwärmung
Oil preheater
Ventilator
Ventilator
Zündung
Ignition
Magnetventil
Magnetic valve
Flammenwächter
Flame detector
Störlampe
Fault indicating lamp
Sicherheit Betrieb
Operation
safety period ts
tv1 tn

Start without
Anlauf ohne Flammenbildung flame formation
(Störbetrieb)
Ölvorwärmung
Oil preheater
Ventilator
Ventilator
Ignition
Zündung
Magnetic valve
Magnetventil
Flame detector
Flammenwächter
Fault indicating lamp
Störlampe
Störung
Fault
tv1 Sicherheit safety period
ts

Satronic: TF 834
tv1 = pre-ignition time + pre-ventilation 12 secs.

ts = safety period 10 secs.

tn = post-ignition time 20 sec.

Post-ventilation after flame cut-off -

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Delay after switching-off fault approx. 60

Photoresistor (photoelectric cell) MZ770

8
 Adjustment tables

Measuring the photocurrent (MZ 770S only)

To measure the photocurrent, disconnect the plug

Control unit unit from the flame failure controller and install the
bottom section pair of measuring cables* between the plug and
500µA
or socket unit. Both measuring connections should be
200µA
connected to the measuring instrument. If there is a
negative deflection of the measuring instrument, re-
verse the plug on the measuring instrument lead !
Set the measuring instrument to ampere metering
for DC, measuring range up to approx. 200 µmA !
Flame failure controller
Recommended measuring accessories
Digital measuring instrument:
Art. No. 59-20-50263
* Pair of measuring cables for photocurrent:
Art. No. 59-20-50408

16.Adjustment tables
The values given in the tables are only setting values for start-up. The system settings required
in each case must be redefined if values such as boiler output, calorific value and altitude deviate.
A correction is required in any case (due to the system design).

• For initial start-up, fill the burner tank up to the oil mark by hand.

Caution !
If the oil level is too high, the float switch will switch off the burner.
If the oil level is too low, the heating cartridge will become encrusted or damaged.

Burner type G20 G55 G70 G100 G150 G200

Oil throughput in kg/h 2.7 4.3 5.8 8.6 12.6 16.5

Primary air in
bar
Fuel oil 0.2 0.4 0.45 0.5 0.6 0.7

Universal oil 0.4 0.8 0.65 0.8 1.0 1.1

Vegetable oil 0.4 0.8 0.65 0.8 1.0 1.1

Secondary air
(scale on air damper) 6 2 3 4 5 6

The thermostat on the burner tank must be set to between "min." for heating oil EL and 140°C
for rapeseed oil, depending on the viscosity of the oil.
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Settings for primary airflow

17. Settings for primary airflow

1 The primary airflow should be set using the pressure regula-
tor (1) according to the required burner output. The informa-
tion given in the diagram can be used as guide values.
Higher-viscosity fuels require higher air pressures.

18. Combustion air flow rate

1,0
bar

0,9 00
5

1
0/
G5
G20

0,8
G
7
2 00
0,7
5 0/
0,6 G1
0,5
0,4
0,3
0,2
0,1
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
kg/h

G20 Setting the combustion air flow rate (2).

Ideal values:
- Soot index according to Bacharach <1
- O2 = 4 - 5%

The CO2 values of a commercially available measuring in-

strument can only be used for processing the combustion
process for heating oil EL.

Exhaust gas temperature according to the operating instruc-

tions of the heat generator.

G55 - G200 2
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10
 Flue connection

19. Flue connection

The prerequisite for perfect operation of the furnace is a correctly dimensioned
flue.
Dimensioning is effected in accordance with DIN 4705 in consideration of DIN 18160 and based on the
boiler and burner outputs.
For operation on a sliding basis, provide flues as per DIN 18160 part, group 1. The exhaust gas mass flow
of the total rated heat output must be factored into the calculation. The effective flue height is counted from
burner level. Furthermore, we refer you to the statutory building regulations of the individual German fed-
eral states.
Select a flue design which minimises the danger of condensation or of a cold flue inner wall.

For exact adjustment and stabilisation of the flue draught we recommend the installation
of a draught limiter.

By this means:

• any draught fluctuations are equalised

• moisture in the flue is largely excluded
• stoppage losses are reduced.
Connection pieces should be introduced into the flue with a gradient of 30° or 45° viewed in flow direction.
It is best to provide exhaust gas pipes with thermal insulation.

20.Exhaust gas thermometer

For exhaust gas temperature monitoring the heating system should be equipped with an exhaust gas ther-
mometer. The higher the exhaust gas temperature, the greater the exhaust gas loss.
Rising exhaust gas temperatures indicate increasing deposits that will reduce the degree of combustion
efficiency. In the event of an increasing exhaust gas temperature have the heating installation cleaned and
readjusted by a skilled person.

21.Maintenance
Depending on the quality of the oil used, we recommend the following maintenance intervals:

After more than 3 days downtime:

• drain off residual water and sludge through the water drain cock in the burner tank,

Monthly:

• Clean the filter in the supply tank or the unit tank and strainer on the floating suction unit
• Remove and clean the feed pump filter
• Remove sludge and residual water from the supply tank or unit tank
• The quantity can be determined by using water indication paste and a gauging rod
• Clean the photocell
• Clean the ignition electrode and baffle plate and blow out the nozzle with compressed air, check the
spacing between the ignition electrodes (refer to checking dimensions for ignition electrodes)

Annually (before or after the heating period):

• Carry out monthly maintenance as described

• Clean the heating cartridges in the burner tank
• Clean the ignition electrodes and baffle plate, blow out the nozzle with compressed air and check the
spacing between the ignition electrodes
• Clean the burner tank, supply tank and unit tank thoroughly.
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Wiring diagrams

22.Wiring diagrams
G20

Boiler control
SP_1-467

B1 Flame detector MZ770 bl = blue

E1 Heating coil 1100 W br = brown
F Ext. fuse ge = yellow
F1 Control thermostat gr = grey
F21 Ext. temperature control grü = green
F3 Ext. safety temperature limiter sw = black
H11 Ext. status lamp rt = red
H13 Ext. fault indication lamp ws = white
K1 Relay
M1 Burner motor
P11 Ext. operating hours counter
Q1 Heater power switch
S1 Overflow cut-out microswitch
S2 Level microswitch (pump solenoid valve)
S4 Contact switch
T1 Ignition transformer
X11 Boiler control connector unit
X12 Burner socket unit
X81 Single-pole terminal strip
Y1 Compressed air solenoid valve
Y2 Pump solenoid valve
PE Grounded conductor
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 Wiring diagrams

G55/70/100

Boiler control
SP_1-465

B1 Flame detector MZ770 bl = blue

E1 Heating coil 1100 W br = brown
F Ext. fuse ge = yellow
F1 Control thermostat gr = grey
F21 Ext. temperature control grü = green
F3 Ext. safety temperature limiter sw = black
H11 Ext. status lamp rt = red
H13 Ext. fault indication lamp ws = white
K1 Relay
M1 Burner motor
P11 Ext. operating hours counter
Q1 Heater power switch
S1 Overflow cut-out microswitch
S2 Level microswitch (pump solenoid valve)
S4 Contact switch
T1 Ignition transformer
X11 Boiler control connector unit
X12 Burner socket unit
X81 Single-pole terminal strip
Y1 Compressed air solenoid valve
Y2 Pump solenoid valve
PE Grounded conductor
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Wiring diagrams

G150-200

Boiler control
SP_1-466

B1 Flame detector MZ770 bl = blue

E1 Heating coil 1100 W br = brown
F Ext. fuse ge = yellow
F1 Control thermostat gr = grey
F21 Ext. temperature control grü = green
F3 Ext. safety temperature limiter sw = black
H11 Ext. status lamp rt = red
H13 Ext. fault indication lamp ws = white
K1 Relay
M1 Burner motor
P11 Ext. operating hours counter
Q1 Heater power switch
S1 Overflow cut-out microswitch
S2 Level microswitch (pump solenoid valve)
S4 Contact switch
T1 Ignition transformer
X11 Boiler control connector unit
X12 Burner socket unit
X81 Single-pole terminal strip
Y1 Compressed air solenoid valve
Y2 Pump solenoid valve
PE Grounded conductor
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 Troubleshooting

23.Troubleshooting
Observation Cause Remedy
Oil not combustible due to sludge and / or water Open the water drain cock on the burner tank,
drain off sludge and water or use a higher-
grade heating oil Refill tank with oil
Oil tank empty Correct the oil level by draining off oil by means
Oil level in burner tank too high of the water cock (readjust the level control
float switch, if necessary)
Clean the filter, feed pump filter and lines
Filter dirty, oil or air lines leaky Check the feed pump solenoid valve and
Faulty feed pump solenoid valve replace if necessary
Replace nozzle
Nozzle dirty or faulty Strip the feed pump and clean the gear
Burner does not start Feed pump blocked Switch on the heater switch
up No current Replace
Motor faulty Replace
Thermostat faulty Clean the photocell, replace it or connect it
Photocell dirty or not correctly inserted properly
Control unit faulty Replace
No ignition Adjust the ignition electrode, replace the igni-
tion transformer if necessary and check the
ignition cable
No compressed air Connect and/or open the compressed air and
set the pressure
Solenoid valve faulty Replace
Compressor or air line faulty Replace
Heating cartridge and thermocouple in burner Clean or replace the heating cartridge and
Burner starts very late
tank encrusted or faulty thermocouple in the burner tank
Burner starts without Solenoid valve sticking in open position Replace
pre-ventilating
No oil feed Solenoid valve faulty Replace
Oil not combustible due to sludge and / or water Open the water drain cock on the burner tank,
drain off sludge and water or use higher-grade
oil
Oil supply used up Refill tank with oil
Clogged nozzle Replace nozzle
Dirty feed pump filter Clean feed pump filter
Oil line to tank frozen Clean oil lines, and insulate tank and oil line
Flame is interrupted or
Supply tank to far away from burner Install an additional feed pump
extinguishes
Filter or oil lines dirty Replace filter and clean oil lines
Solenoid valve faulty Replace
Too much or not enough compressed air Check compressed air and gauge pressure
using primary airflow control
Safety temperature limiter is in the safety posi- Troubleshoot the heater and unlock the safety
tion because the heater has overheated temperature limiter
Microswitch in burner tank cuts out Adjust the level control float
Incorrect baffle plate setting Correct the baffle plate setting dimensions
Set the primary airflow rate
Nozzle and baffle plate
Combustion airflow rate too high or too low Set the secondary airflow rate at the air control
are heavily soiled with
flap
oil or soot
Boiler room is not sufficiently ventilated Pay attention to sufficiently large ventilation
ports
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Explosion drawing / parts list

24. Explosion drawing / parts list

GG55

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ZBZ_2-147

16
 Explosion drawing / parts list

G55

Position Designation Art. No. VE1)

1 Burner pipe 37-10-12112 1

2 Mounting flange seal 47-50-12094 5
3 Mounting flange compl. 47-30-12093 1
4 Diaphragm plate with holder compl. 41-30-20848 1
5 Delavan DA 2 nozzle 59-20-50449 1
7 Ignition electrodes (left + right) 47-90-26037 1
8 Nozzle assembly compl. 37-30-11391 1
9 Ignition cable 47-50-10564 5
10 Nozzle assembly-oil tank connecting tube 37-30-10287 1
15-26 Air distributor, compl. preassembled 47-30-24568 1
15 Pressure pipe nipple Ø 6 x 1/8“ 47-50-20127 5
16 Seal AL 14 x 10 x 2 37-50-10788 50
18 Safety valve 1-4 bar 47-10-22344 1
19 Conical nipple AL 13 x 18 x 2 37-50-11293 50
20 Pressure gauge 0-2.5 bar 47-10-12121 1
22 Air solenoid valve EV 01 47-10-11120 1
22 Coil M13 for solenoid valve 59-10-50368 1
24 Replacement pressure regulator 47-30-24594 1
28 Flame detector MZ 770S 46-90-10312 1
30 Socket unit, 7-pin, with cable 47-10-11839 1
34 Air flap, compl. preassembled 47-30-12096 1
35 Sight glass 47-50-12105 10
36 Cover for sight glass G55 47-50-12106 10
37 Control unit bottom section S98, 9-pin, compl. 31-90-22664 1
38 Satronic TF 834.3 control unit 37-10-11285 1
40 Ignition transformer 47-10-11260 1
41 Fan wheel 146 x 52 47-10-12104 1
44 Motor 180 W 47-10-12113 1
46 Metal hose, nom. size 6 47-90-11347 1
47 Hose nipple R 1/4“ x 8LL 37-50-11348 10
51-60 Oil tank with heating coil, compl. preassembled 47-30-26178 1
51 Drain valve 47-10-10472 2
52 Seal 24 x 16 x 2 47-50-10516 10
53 Oil tank 47-10-24519 1
60 Heating coil 1100 W 47-10-24505 1
61 Jumo surface-mounting thermostat 47-10-22805 1
62 Twin microswitch 47-10-10601 1
68 Coupling 37-50-10110 10
70 Float 47-10-22420 1
71 Banjo screw R 1/8“ 37-50-10736 10
73 Suntec D45B oil pump 47-10-26160 1
73 Pressure pump kit (filter + cover seal) 47-20-26510 1
74 Solenoid valve-oil tank connecting tube 47-30-26171 1
75 Solenoid valve R 1/4“ SV04 36-10-11583 1
75 Coil M20 for solenoid valve 47-10-24686 1
79 Capacitor 5 µF 59-10-50279 1
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Explosion drawing / parts list

G100

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ZBZ_2-148

18
 Explosion drawing / parts list

G100

Position Designation Art. No. VE1)

1 Burner pipe 37-10-12112 1

2 Mounting flange seal 47-50-12094 5
3 Mounting flange compl. 47-30-12093 1
4 Diaphragm plate with holder compl. 41-30-20849 1
5 Delavan DA 2 nozzle 59-20-50449 1
7 Ignition electrodes (left + right) 47-90-26054 1
8 Nozzle assembly compl. 37-30-11391 1
9 Ignition cable 47-50-10564 5
10a Nozzle assembly-oil tank connecting tube (part 1) 37-30-10370 1
10b Nozzle assembly-oil tank connecting tube (part 2) 37-30-10371 1
15-26 Air distributor, compl. preassembled 47-30-24568 1
15 Pressure pipe nipple Ø 6 x 1/8“ 47-50-20127 5
16 Seal AL 14 x 10 x 2 37-50-10788 50
18 Safety valve 1-4 bar 47-10-22344 1
19 Conical nipple AL 13 x 18 x 2 37-50-11293 50
20 Pressure gauge 0-2.5 bar 47-10-12121 1
22 Air solenoid valve EV 01 47-10-11120 1
22 Coil M13 for solenoid valve 59-10-50368 1
24 Replacement pressure regulator 47-30-24594 1
28 photoelectric cell MZ 770S 46-90-10312 1
30 Socket unit, 7-pin, with cable 47-10-11839 1
34 Air flap, compl. preassembled 47-30-12096 1
35 Sight glass 47-50-12105 10
36 Cover for sight glass G55 47-50-12106 10
37 Control unit bottom section S98, 9-pin, compl. 31-90-22664 1
38 Satronic TF 834.3 control unit 37-10-11285 1
40 Ignition transformer 47-10-11260 1
41 Fan wheel 146 x 52 47-10-12104 1
44 Motor 180 W 47-10-12113 1
46 Metal hose, nom. size 6 47-90-11347 1
47 Hose nipple R 1/4“ x 8LL 37-50-11348 10
51-60 Oil tank with heating coil, compl. preassembled 47-30-26177 1
51 Drain valve 47-10-10472 2
52 Seal 24 x 16 x 2 47-50-10516 10
53 Oil tank 47-10-24519 1
60 Heating coil 1100 W 47-10-24505 1
61 Jumo surface-mounting thermostat 47-10-22805 1
62 Twin microswitch 47-10-10601 1
68 Coupling 37-50-10110 10
70 Float 47-10-22420 1
71 Banjo screw R 1/8“ 37-50-10736 10
73 Suntec D45B oil pump 47-10-26160 1
73 Pressure pump kit (filter + cover seal) 47-20-26510 1
74 Solenoid valve-oil tank connecting tube 47-30-26171 1
75 Solenoid valve R 1/4“ SV04 36-10-11583 1
75 Coil M20 for solenoid valve 47-10-24686 1
79 Capacitor 5 µF 59-10-50279 1
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Explosion drawing / parts list

G200

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ZBZ_2-149

20
 Explosion drawing / parts list

G200

Position Designation Art. No. VE1)

1 Burner pipe 47-10-10774 1

2 Mounting flange seal 47-50-12094 5
3 Swivel flange, compl. preassembled 47-30-26181 1
4 Diaphragm plate with holder compl. 41-30-20850 1
5 Delavan DA 2 nozzle 59-20-50449 1
7 Ignition electrodes (left + right) 47-90-26511 1
8 Nozzle assembly compl. 37-30-12156 1
9 Ignition cable 47-50-12160 5
10a Nozzle assembly-oil tank connecting tube (part 1) 47-30-26186 1
10b Nozzle assembly-oil tank connecting tube (part 2) 47-30-26187 1
10c Nozzle assembly-oil tank connecting tube (part 3) 47-30-26188 1
15-26 Air distributor, compl. preassembled 47-30-24568 1
15 Pressure pipe nipple Ø 6 x 1/8“ 47-50-20127 5
16 Seal AL 14 x 10 x 2 37-50-10788 50
18 Safety valve 1-4 bar 47-10-22344 1
19 Conical nipple AL 13 x 18 x 2 37-50-11293 50
20 Pressure gauge 0-2.5 bar 47-10-12121 1
22 Air solenoid valve EV 01 47-10-11120 1
22 Coil M13 for solenoid valve 59-10-50368 1
24 Replacement pressure regulator 47-30-24594 1
28 photoelectric cell MZ 770S 46-90-10312 1
30 Socket unit, 7-pin, with cable 47-10-11839 1
34 Air flap, compl. preassembled 47-30-12096 1
35 Sight glass 47-50-12105 10
36 Cover for sight glass G55 47-50-12106 10
37 Control unit bottom section S98, 9-pin, compl. 31-90-22664 1
38 Satronic TF 834.3 control unit 37-10-11285 1
40 Ignition transformer 47-10-11260 1
41 Fan wheel 160 x 62 47-10-10665 1
44 Motor 250 W 33-10-10343 1
46 Metal hose, nom. size 6 47-90-11347 1
47 Hose nipple R 1/4“ x 8LL 37-50-11348 10
51-60 Oil tank with heating coil, compl. preassembled 47-30-26165 1
51 Drain valve 47-10-10472 2
52 Seal 24 x 16 x 2 47-50-10516 10
53 Oil tank 47-10-24519 1
60 Heating coil 1100 W 47-10-24505 1
61 Jumo surface-mounting thermostat 47-10-22805 1
62 Twin microswitch 47-10-10601 1
68 Coupling 37-50-10110 10
70 Float 47-10-22420 1
71 Banjo screw R 1/8“ 37-50-10736 10
73 Suntec D45B oil pump 47-10-26160 1
73 Pressure pump kit (filter + cover seal) 47-20-26510 1
74 Solenoid valve-oil tank connecting tube 47-30-26512 1
75 Solenoid valve R 1/4“ SV04 36-10-11583 1
75 Coil M20 for solenoid valve 47-10-24686 1
79 Capacitor 8 µF 59-10-50280 1
80 Hose nipple R 1/4“ x 6LL 47-50-20862 10
E.04.2000 • G. 23.09.08

81 Solenoid valve-pump connecting tube 47-30-26162 1

21
25. Burner dimensions / boiler connecting dimensions (all dimensions are in mm)

Burner type A B C D E F d1 k
G20 340 130 210 430 90 290 90 125-160
G55, 70, 100 520 140 380 430 104 270 104 150-195
G150, 200 590 160 430 460 146 320 104/146 150-195

All information in this technical documentation as well as the drawings, photos and technical
descriptions placed at your disposal remain our property and may not be duplicated without our
written permission given in advance. Subject to alterations.