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STP Works Schedule for Aakash Riviera

The document outlines the Schedule of Quantities for the Sewage Treatment Plant (STP) works at Aakash Riviera, Jamshedpur, detailing preliminary works, STP installation, electrical installations, and maintenance contracts. It specifies the design requirements, execution standards, and responsibilities of the contractor, including the procurement of materials and compliance with specifications. The scope includes various components such as collection tanks, treatment systems, and necessary equipment, with a focus on achieving specific effluent discharge standards.
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100% found this document useful (1 vote)
943 views15 pages

STP Works Schedule for Aakash Riviera

The document outlines the Schedule of Quantities for the Sewage Treatment Plant (STP) works at Aakash Riviera, Jamshedpur, detailing preliminary works, STP installation, electrical installations, and maintenance contracts. It specifies the design requirements, execution standards, and responsibilities of the contractor, including the procurement of materials and compliance with specifications. The scope includes various components such as collection tanks, treatment systems, and necessary equipment, with a focus on achieving specific effluent discharge standards.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

SUNIL NAYYAR CONSULTING ENGINEERS LLP SQ-1

SCHEDULE OF QUANTITIES

FOR STP WORKS OF AAKASH RIVIERA, JAMSHEDPUR

AMOUNT
Item Description (NS)
(Rs.)

1 PRELIMINARY WORKS -

2 SEWAGE TREATMENT PLANT -

3 ELECTRICAL INSTALLATION FOR STP -

4 MAINTENANCE CONTRACT -

TOTAL SUMMARY -

STP WORKS OF AAKASH RIVIERA, JAMSHEDPUR


SUNIL NAYYAR CONSULTING ENGINEERS LLP SQ-1

SCHEDULE OF QUANTITIES
FOR STP WORKS OF AAKASH RIVIERA, JAMSHEDPUR

PREAMBLE

The proposed Sewage treatment plant shall consist of the following facilities
:

1 The Sewage, pantry, Kitchen waste(through the desired Grease traps) shall
be collected in a common Collection-cum-Equalisation tank (designed for
final capacity ). Diffused aeration system shall be provided in this collection
tank. The tank can be designed in 1 part or 2 parts as may be desired.

2 This will be followed with secondary biological treatment system.

3 This will be followed disinfection for further re-use of water

4 The transfer pumps for flushing, HVAC Make-up and Horticulture shall be
installed in the STP plant room only.

5 All items of work under this Contract shall be executed strictly to fulfill the
requirements laid down under “Basis of Design” in the specifications. Type
of equipment, material specification, methods of installation and testing and
type of control shall be in accordance with the specifications, approved
shop drawings and the relevant Indian Standards, however capacity of each
component and their quantities shall be such as to fulfill the above
mentioned requirement.

6 The unit rate for all equipment or materials shall include cost in Indian
Rupees (INR) for equipment and materials including all taxes and duties
and also including forwarding, freight, insurance and transport into
Contractor’s store at site, storage, installation, testing, balancing,
commissioning and other works required.

7 The rate for each item of work included in the Schedule of Quantities shall,
unless expressly stated otherwise, include cost of:

a. All materials, fixing materials, accessories, appliances tools, plants,


equipment, transport, labour and incidentals required in preparation for and
in the full and entire execution, testing, balancing, commissioning and
completion of work called for in the item and as per Specifications and
Drawings.

b. Wastage on materials and labour.

c. Loading, transporting, unloading, handling/double handling, hoisting to all


levels, setting, fitting and fixing in position, protecting, disposal of debris and
all other labour necessary in and for the full and entire execution and for the
job in accordance with the contract documents, good practice and
recognized principles.

d. Liabilities, obligations and risks arising out of Conditions of Contract.

e. All requirements of Specifications, whether such requirements are


mentioned in the item or not. The Specifications and Drawings where
available, are to be read as complimentary to and part of the Bill of
Quantities and any work called for in one shall be taken as required for all.

f. In the event of conflict between Bill of Quantities and other documents


including the Specifications, the most stringent shall apply. The
interpretation of the Architect / Consultant /Project Manager shall be final
and binding.

STP WORKS OF AAKASH RIVIERA, JAMSHEDPUR


SUNIL NAYYAR CONSULTING ENGINEERS LLP SQ-2

8 The Contractor shall procure and bring Materials/Equipment to the site only
on the basis of drawings approved for construction and shop drawings and
not on the basis of Bill of Quantities which are approximate only. This also
applies to the Contractor’s requisition for Owner supplied materials.
Indicated items are estimated quantity only. Vendor shall carry out the
actual measurement at site before procurement. The contractor should
quote rates based on the first approved make or specified quoted item
make of each item in the 'List of approved make' attached with the technical
specifications of this Tender.

9 The contractor shall include for making all the opening in slabs, beams,
walls etc. as required for his work. However, the contractor can coordinate
with civil work to provide necessary sleeves. All openings shall be closed
using water proofing compound or as specified by Project Manager.

10 The work shall be carried out in conformity with the plumbing drawings and
within the requirements of architectural, HVAC, electrical structural and
other specialized services drawings.

11 The contractor shall cooperate with all trades and agencies working on the
site. He shall make provision for hangers, sleeves, structural openings and
other requirements well in advance to prevent hold up of progress of the
construction schedule. All supports to the civil structure shall be provided
with anchor fastners.

12 On award of the work, contractor shall submit a schedule of construction in


the form of a PERT chart or BAR chart for approval of the Project Manager.

13 On award of the work the contractor shall be issued two (2) sets of
consultant’s drawings. The drawings shall be the basis of contractor’s shop
drawings.

14 Shop drawings are detailed working drawings coordinated with other trading
work, which incorporate the contractor’s details for execution of the work
and incorporate equipment manufacturer’s details and dimensions to
ensure that the same can be installed in the space provided.

15 All shop drawings should detail pipe routing and levels, showing location of
other services at crossings etc., cable runs, route cable trays and all allied
works and must be fully coordinated with other services, before execution of
the works. Contractor shall furnish samples of pipe, fixtures, cable trays,
switches, sockets, [Link] for the project for Project Engineer's /
Architects's approval before procurement / installation

16 All shop drawings will be made on Autocad and coloured prints has to be
produced for site work.

17 All rates quoted are inclusive of cutting holes and chases in walls and floors
and making good the same with cement mortar / concrete / water proofing
of appropriate mix and strength as directed by the Project Manager.
Contractor shall provide holes, sleeves, recesses in the concrete and
masonry work as the work proceeds.

18 Any pipe crossing fire rated wall as per fire compartmentation will be
provide with higher size of GI sleeve. All floor crossing pipes will be
provided with higher size GI sleeve. G.I. pipe sleeve of suitable higher size
shall be provided wherever the pipes are crossing the walls/floors and
sealing the sleeves with glass wool in between & fire sealant compound at
either end all as per Project Manager’s / Consultants requirements including
cutting holes and chases in brick, R.C.C work and making good the same
to original conditions complete in all respects. All hangers, clamps, brackets
etc. shall be of galvanized iron unless specified otherwise and then supply,
installation of the same shall also be included for rates under this head.

STP WORKS OF AAKASH RIVIERA, JAMSHEDPUR


SUNIL NAYYAR CONSULTING ENGINEERS LLP SQ-3

19 The contractor shall, from time to time, clear away all debris and excess
materials accumulated at the site failing which the same shall be done by
Project Manager at contractor’s risk and cost and cost of clean up shall be
deducted from the contractors prorata bill. Safety and security norms to be
complied as per PM guideline

20 After the fixtures, equipment and appliances have been installed and
commissioned, contractor shall cleanup the same and remove all plaster,
paints, stains, stickers and other foreign matter or discoloration leaving the
same in a ready to use condition.

21 On completion of all works, contractor shall demolish all stores, remove all
surplus materials and leave the site in a broom clean condition, failing which
the same shall be done by the Project Manager at the Contractor'’ risk and
cost. Cost of the cleanup shall be deducted from the contractor’s bills on
pro-rata basis in proportion to his contact value.

Item Description Unit Qty Rate Amount

NOTE : THE TENDER FOR THIS WORK IS ON THE BASIS OF LUM SUM
TURNKEY BASIS. CONTRACTOR MUST INCLUDE ALL ITEMS THAT
ARE NECESSARY AND ESSENNTIAL TO PROVIDE A COMPLETE
WORKING PLANT TO THE SATISFACTION OF ENGINEER IN CHARGE.
THE BOQ GIVEN HEREAFTER IS ONLY FOR THE PURPOSE
ASSESSING THE OVERALL COSTING OF THE PROJECT AND WILL BE
USED FOR ARRIVING AT THE PAYMENT SCHEDULE TO THE
CONTRACTOR.

1 PRELIMINARY WORKS
1.01 Shop Drawings.
i) Detailed flow diagram, equipment list, power load requirement Job 1
ii) Design, calculations of all elements of the plant, electrical and mechanical
work to satisfy adequacy of design Job 1
iii) Submission of detailed GA FOR CONSTRUCTION' electrical, mechanical
and piping drawing for approval. Job 1

TOTAL CARRIED TO SUMMARY

2 SEWAGE TREATMENT PLANT


Design, supplying, installing, testing & commissioning of Sewage Treatment
Plant. The Sewage Treatement shall be based on MBR technology. The
nature of effluent is domestic sewage from toilets and kitchen areas which
shall be discharged into the STP.
The scope shall include design and execution of all electrical, mechanical,
plumbing, processing, ancillary equipments and works etc required to
complete the package along with getting approval from the state pollution
control board, other statutory bodies as well as from the design consultant.
The scope also includes the design of civil and structural elements.
Execution of civil works, however, shall be in the scope of the Civil
contractor as per the design of the STP vendor. Design to take
consideration as given below

Nature of effluent - Sewage from Toilets and kitchen areas


Daily average flow - 250 Cum / Day
pH - 6.5 - 8.5
BOD5 - 550-650 Mg/L
TSS - 550 - 650 Mg/L
COD - 800-1000 Mg/L
Oil & Grease - 50 Mg / L
Total Nitrogen as N - 60 mg/L

Effluent discharge standard after treatment :


pH - 6.0 - 8.5
BOD5 - Below 5 Mg/L
TSS - Below 5 Mg/L
COD - Below 30 Mg/L
Oil & Grease - NIL
Total Nitrogen as N - Below 10 mg/L

Sewage treatment plant shall include the following items:


Bar Screen Chamber - Civil
Oil & Grease Chamber - Civil

STP WORKS OF AAKASH RIVIERA, JAMSHEDPUR


SUNIL NAYYAR CONSULTING ENGINEERS LLP SQ-4

Item Description Unit Qty Rate Amount


Sewage Equalization/Collection Tank - Civil with Epoxy Coating Inside
Fine Screen Chamber - Civil with Epoxy Coating Inside
Anoxic Tank - Civil with Epoxy Coating Inside
Aeration Tank - Civil with Epoxy Coating Inside
MBR Reactor Tank - Civil with Epoxy Coating Inside
Treated Water Tank - Civil with Epoxy Coating Inside
Sludge Holding Tank - Civil with Epoxy Coating Inside
Air Blowers, Pumps & equipment
Piping, Valves etc
Electrical Panel & Cabling
Common plant room adjacent to STP.
All piping, valves & level indicator/controller etc. within plant room.

Contractor shall ensure submission of detailed GA drawings (Plan &


Section), P&I diagram, Schematic flow diagram for the above mentioned
components and additional components such as inserts, puddle flanges,
vent pipes etc. if so required for the complete work.

2.01 Bar Screen

Design, manufacture / procurement, supply, installation, testing and


commissionong of bar screen as per following details

MOC - SS 316
Size - 600 mm X 750 mm or as per Vendor
Main Frame - SS Flats, 25 wide x 5 thick min.
Bars - SS round bars 4 mm [Link] as per Vendor
Bar Spacing - 8 mm or as per Vendor
Welding Process - Argon Welding only
Accessories - Anchor Fasteners for fittings, matching comber with long
handle (SS) for removing floating solids. Nos. 2

2.02 Mechanical Fine Screen

Design, manufacture / procurement, supply, installation, testing and


commissionong of bar screen as per following details

MOC - SS 316
Size - Suitable
Type – Punched Hole Screen, fully automatic
Spacing - 2 mm
Welding Process - Argon Welding only Set 1

2.03 Level Controllers

Design, Supply, installation, testing and commissioning of proper two way


level controllers to be included in electric control panel so that the constant
operator attention is reduced and also in case of change in operating levels
in various tanks, the respective pumps start / stop automatically to prevent
any unwanted overflow / damage of pumps etc.

Type - Float Switch operated level controller incorporated into the main
electric control panel.

Level Control - To operate Filter Feed Pumps, Softner Feed Pumps, UF


Feed Pumps, Flushing Lifting Pump, Soft Water Lifting Pump

Note: These level controls are in addition to the level control provided for
the sewage lift pumps. Lot 1

2.04 Designing Grease Trap with Belt type oil skimmer of suitable size with
minimum of 1200 liquid depth in brick work of class 75 with cement mortar
(1:6), inside plastering 16 mm thick with cement mortar 1:3 with floating
coat of neat cement and rough plaster on outside. Including SS bucket as
per detail to collect the grease. RCC top slab with 500 mm dia medium duty
manhole covers with frame (weight of covers 58 Kg & weight of frame 58
Kg), necessary 150 mm thick foundation concrete ([Link]).

Nos. 1
Note: Supply and Installation of Oil & Grease Chamber shall be done by the
Civil contractor. However, all design drawings, specifications, technical data
and site supervision shall be done by the STP vendor

STP WORKS OF AAKASH RIVIERA, JAMSHEDPUR


SUNIL NAYYAR CONSULTING ENGINEERS LLP SQ-5

Item Description Unit Qty Rate Amount


Note: Supply, Installation, Testing and Commissioning of Oil Skimmer shall
be in scope of the STP vendor

2.05 Supply of MS hot dip galvanized puddle flanges in accordance to BS:10


table D as required to be provided (in the structural slab and wall) of various
diameters. Puddle flanges shall be provided for all the structural component
of the STP. Lot 1
Note: Supply and Installation of Puddle Flanges shall be done by the Civil
contractor. However, all design drawings, specifications, technical data and
site supervision shall be done by the STP vendor

2.06 Supply of plastic manhole step / foot rest (@ 300 mm c/c) with
polypropelene compound injection molded around 16 mm dia (Fe-415) steel
reinforcing bar. Provision of the foot rest is envisaged in various tanks/
components of the STP for the purpose of accessability. The installation of
the foot rest shall be done by the civil contractor as per civil GA drawing
Lot 1
Note: Supply and Installation of Foot rests shall be done by the Civil
contractor. However, all design drawings, specifications, technical data and
site supervision shall be done by the STP vendor

2.07 Supply of vent pipes of 100 mm dia with mosquito proof grating suitable for
the ventilation purpose of the various tanks. Lot 1
Note: Supply of Vent Pipes shall be in scope of STP vendor. Installation
shall be done by the Civil contractor under the supervision of the STP
vendor

2.08 STP Pumps

a) Raw Sewage Lifting Pumps

Providing and fixing compact monoblock dry motor submersible pumps of


suitable rating, with non-clog free flow open CI impeller, CI casing and SS
Shaft, suitable for operation on 415 volts ± 10% , 3 Phase motor, 50Hz,
A.C supply, speed 2900 RPM, including oil chamber, guide wire for lifting &
lowering of pump, M.S. galvanized lifting chain, duck foot bend complete.
The pump sets shall be supplied with required accessories & as per
specification with the following :

Pump Headers and other interconnecting pipes

Complete inlet, outlet and header piping of suitable dia (velocity shall not
exceed 1.5m/s) -- 1 Lot

Butterfly valve and Dual Plate NRV of appropriate dia and rating - 1 Lot

Necessary cables from pump sets to pump starter panel - 1 Lot

Electrical control panel having all necessary accessories, motor starter,


ammeter, voltmeter with selector switches, safety devices of standard
specifications and suitable for receiving incomer cable to connect complete.
(Panel for sump pumps near each sump as per site conditions). -- 1 No.

Discharge : 12.5 m3/Hr


Head : 15 m
Solid Handling : 30-35 mm

Note :
Pumps shall be operated on cyclic timing
The entire system along with pumps & control panel must be sourced from
single manufacturer only for unit responsibility.
One set consist of 2 nos. of pumps - 1 working & 1 stand by (Complete
set as above no. pumps including cost for valves, piping, Control Panel,
Cabling, contactors, breakers, overload relay, Level Controllers, float
switch, level indicators, pressure gauges etc as required and as specified
and any other additional items to make the system complete)
Set 1

b) STP Bypass Pump

STP WORKS OF AAKASH RIVIERA, JAMSHEDPUR


SUNIL NAYYAR CONSULTING ENGINEERS LLP SQ-6

Item Description Unit Qty Rate Amount


Providing and fixing compact monoblock dry motor submersible pumps of
suitable rating, with non-clog free flow open CI impeller, CI casing and SS
Shaft, suitable for operation on 415 volts ± 10% , 3 Phase motor, 50Hz,
A.C supply, speed 2900 RPM, including oil chamber, guide wire for lifting &
lowering of pump, M.S. galvanized lifting chain, duck foot bend complete.
The pump sets shall be supplied with required accessories & as per
specification with the following :

Pump Headers and other interconnecting pipes

Complete inlet, outlet and header piping of suitable dia (velocity shall not
exceed 1.5m/s) -- 1 Lot

Butterfly valve and Dual Plate NRV of appropriate dia and rating - 1 Lot

Necessary cables from pump sets to pump starter panel - 1 Lot

Electrical control panel having all necessary accessories, motor starter,


ammeter, voltmeter with selector switches, safety devices of standard
specifications and suitable for receiving incomer cable to connect complete.
(Panel for sump pumps near each sump as per site conditions). -- 1 No.

Discharge : 25.0 m3/Hr


Head : 30 m
Solid Handling : 30-35 mm

Note :
Pumps shall be operated on cyclic timing
The entire system along with pumps & control panel must be sourced from
single manufacturer only for unit responsibility.
One set consist of 2 nos. of pumps - 1 working & 1 stand by (Complete
set as above no. pumps including cost for valves, piping, Control Panel,
Cabling, contactors, breakers, overload relay, Level Controllers, float
switch, level indicators, pressure gauges etc as required and as specified
and any other additional items to make the system complete)
Set 1

c) Sludge Transfer/Recirculation Pump

Providing and fixing centrifugal Sludge Return / Re-circulation pumps for the
transfer of sludge from tube settler with Cast Iron impeller and cast steel
shaft with mechanical seal, with TEFC induction motor of class "F"
insulation suitable for operation on 415 volts ±10%, 3 phase, 50 Hz, A.C.
supply, 2900 RPM complete in all respects and as per specification with the
following capacities:

Pump Headers and other interconnecting to be CI LA Class or GI

Complete inlet, outlet and header piping of suitable dia (velocity shall not
exceed 1.5m/s) -- 1 Lot

Butterfly valve and Dual Plate NRV of appropriate dia and rating - 1 Lot

One set includes 2 nos. of pumps - 1 working + 1 standby

Discharge : 10.0 m3/Hr


Head : 10 m
Solid Handling : 8-10 mm
Motor Efficiency Class - IE3

Note :
The cement concrete foundation shall be 200 mm high and 150 mm
projection on all sides of M.S. base frame shall be designed by the STP
Contractor and executed by the Main Civil Contractor. Set 1

d) Plant Room Sump Pump

STP WORKS OF AAKASH RIVIERA, JAMSHEDPUR


SUNIL NAYYAR CONSULTING ENGINEERS LLP SQ-7

Item Description Unit Qty Rate Amount


Providing and fixing compact monoblock dry motor submersible pumps of
suitable rating, with non-clog free flow open CI impeller, CI casing and SS
Shaft, suitable for operation on 415 volts ± 10% , 3 Phase motor, 50Hz,
A.C supply, speed 2900 RPM, including oil chamber, guide wire for lifting &
lowering of pump, M.S. galvanized lifting chain, duck foot bend complete.
The pump sets shall be supplied with required accessories & as per
specification with the following :

Pump Headers and other interconnecting pipes

Complete inlet, outlet and header piping of suitable dia (velocity shall not
exceed 1.5m/s) -- 1 Lot

Butterfly valve and Dual Plate NRV of appropriate dia and rating - 1 Lot

Necessary cables from pump sets to pump starter panel - 1 Lot

Electrical control panel having all necessary accessories & safety devices
of standard specifications and suitable for receiving incomer cable to
connect complete. (Panels with sump pumps near each sump as per site
conditions). -- 1 No.

Discharge : 18.0 m3/Hr


Head : 15 m
Solid Handling : 15 mm

Note :
Pumps shall be operated on cyclic timing
The entire system along with pumps & control panel must be sourced from
single manufacturer only for unit responsibility.
One set consist of 2 nos. of pumps - 1 working & 1 stand by (Complete
set as above no. pumps including cost for valves, piping, Control Panel,
Cabling, contactors, breakers, overload relay, Level Controllers, float
switch, level indicators, pressure gauges etc as required and as specified
and any other additional items to make the system complete)
Set 1

e) De-Nitrification Pump

Providing and fixing centrifugal De-Nitrification pumps for the transfer of


sludge from Reactor tank to Anoxic Tank with Cast Iron impeller and cast
steel shaft with mechanical seal, with TEFC induction motor of class "F"
insulation suitable for operation on 415 volts ±10%, 3 phase, 50 Hz, A.C.
supply, 2900 RPM complete in all respects and as per specification with the
following capacities:

Pump Headers and other interconnecting to be CI LA Class or GI

Complete inlet, outlet and header piping of suitable dia (velocity shall not
exceed 1.5m/s) -- 1 Lot

Butterfly valve and Dual Plate NRV of appropriate dia and rating - 1 Lot

One set includes 2 nos. of pumps - 1 working + 1 standby

Discharge : 45.0 m3/Hr


Head : 10 m
Solid Handling : 10-15 mm
Motor Efficiency Class - IE3

Note :
The cement concrete foundation shall be 200 mm high and 150 mm
projection on all sides of M.S. base frame shall be designed by the STP
Contractor and executed by the Main Civil Contractor. Set 1

2.09 Supply, Installation, Testing and Commissioning of Submersible Mixer of


suitable capacity and rating for agitation in Anoxic tank. Mixer should rotate
at 15-20RPM with the help of gearbox. Set 1

STP WORKS OF AAKASH RIVIERA, JAMSHEDPUR


SUNIL NAYYAR CONSULTING ENGINEERS LLP SQ-8

Item Description Unit Qty Rate Amount


2.10 Air diffusion system

Providing and fixing Air Blowers of twin-lobe type (air cooled) for
continuous service with construction in cast iron casing, for oil-free air
delivery with anti-friction bearings alloy steel toughended shafts, duly
coupled with suitable drive for operation on 415 volts ±10%, 3 phase, 50
Hz, A.C. supply complete with testing and commissioning [Link] specified
and as required with the following details:

a) No. of air blowers : 2 (1W+1S)


Air Capacity : 250 m3/Hr
Static Head : 5 m
Motor Efficiency : IE3 Nos. 2

Note :
The cement concrete foundation shall be 200 mm high and 150 mm
projection on all sides of M.S. base frame shall be designed by the STP
Contractor and executed by the Main Civil Contractor.

2.11 Air Distribution Grids

Design, Supply, installation, testing and commissioning of SS304 Air


Distribution Grids as per requirement in equalisation tank, Anoxic tanks,
Aeration MBR tank and sludge holding tanks with proper arrangements for
installation in tank base, efficient flow of air and arrangements as required
for fixing of air diffusers and connection with inlet air line.
Lot 1

MOC - SS 304
All flanged for connections.
Sockets for fixing of diffusers

Header size - Minimum 50 mm NB for header in equilisation tank and


Anoxic reactor and minimum 40 mm for laterals.
Minimum 50 mm NB all over for sludge handling tank

2.12 Coarse/Fine bubble type Diffusers

Supply, installation, testing and commissioning of disc type non clog high
efficiency coarse bubble diffusers in equalisation tank and sludge holding
tank to evenly and efficiently maintain the liquid therein in agitated condition
to prevent settling of suspended solids. Lot 1

Type - Disc Type


MOC – SS304
Discharge Capacity - Minimum 125 M³/Hr. each diffuser (or as per vendor)

2.13 System piping (Maximum permissible limit of flow in frontal piping


shall be 1.5 m/sec)

a) S.S. Piping - with SS304 fittings for all submerged piping Lot 1

b) MS Piping – all interconnecting pipe Lot 1

c) Pipe supports, clamps, valves etc. Lot 1

d) Antivibration Pads with Pumps Lot 1

2.14 MBR Reactor with Suction Pump (Module)

Supply, installation, testing and commissioning of MBR reactor modules


suitable for treatment of 250 KLD capacity including connections, hangers,
suction pumps and their connections etc complete in all respect.

System should comprise of the following units:

a. Flow Transmitter, half drum punched whole screen of self cleaning type.

STP WORKS OF AAKASH RIVIERA, JAMSHEDPUR


SUNIL NAYYAR CONSULTING ENGINEERS LLP SQ-9

Item Description Unit Qty Rate Amount


b. MBR module immersed type with permeate capacity or inflow capacity of
1.25 times of plant [Link] membranes shall be a proven design of a
membrane manufacturer engaged in the production of membrane of this
type. Membranes shall allow product water (permeate) to be drawn through
from the outside surface of the membrane to the inside. The maximum
pore size of the membrane shall be 0.04 micron. At least 30 lmh flux @ 25O
C shall be considered to arrive at total membrane area required to treat
specified wastewater quantity

The membrane manufacturer should offer minimum 2 years full


replacement warranty and additional 5 years on pro rate basis Membranes
shall be physically strong enough to withstand the operating conditions
associated with continuous operation in an aerated tank of mixed liquor at
concentrations of up to 12,000 mg/L. The membranes, membrane modules,
and membrane cassettes shall be by one manufacturer. The membrane
modules shall be constructed such that the membranes are held vertically
and bonded firmly. The membrane modules shall also be attached to a
common base to avoid lateral movement of the membrane modules during
operation.

The material used for the manufacturing of the membrane fibers shall be
Polyvinylidene Fluoride (PVDF) . Membrane Shall be Reinforced with outer
diameter of fiber 1.9mm & inner diameter 0.8 mm with a membrane module
surface area of 28sqm. The materials used to hold hollow membrane fibers
in place shall be chemically resistant to high concentrations of chlorine
(minimum 100 mg/L and maximum 5,000 mg/L) for up to 24 hours, and low
pH (range 2 to 3) and high pH wash solutions (range 10 to 11) for up to 24
hours, respectively. Membranes shall be capable of regular backwashing
with and without cleaning chemicals to minimize pore fouling.

Membranes shall be capable of regular backwashing with and without


cleaning chemicals to minimize pore fouling. At least 30 lmh flux @ 25O C
shall be considered to arrive at total membrane area required to treat
specified wastewater quantity
c. Permeate pump with 100% stand by arrangemnt.

d. Flow meter at outlet of permate pump

e. TMP monitoring equipment

f. Complete cleaning system for membranes with automated [Link]-In-


Place System: The membranes shall be cleaned “in-place” without removal
from the membrane tank. The system shall consist of a chemical feed pump
(if required) and storage tank (if required) and include all interior piping,
valving, and in-tank piping and supports. Membranes shall be capable of
regular backwashing with and without cleaning chemicals to minimize pore
fouling

g. Air Blower for membranes with 100% standby

h. Automation of complete plant from raw effluent pump to permeate pump out
put with proper flow control
i) Chain pulley arrangment for replacing the memberane including 5 years
replace ment gurantee against any type of malfunctioning.

j) MOC:- PVDF, Out to in fibre, shall be title - 22 validation and test certificate
Set 1

2.15 Softener Feed Pump

Providing and fixing vertical multistage centrifugal clear water pump set with
SS casing, SS impeller, SS-316 shaft, CI base with CED coating, complete
directly coupled with TEFC induction motor of class "F" insulation, 2900
RPM, suitable for operation on 415 volts ±10%, 3 phase, 50 Hz, A.C.
supply (with cartridge type mechanical seal), pressure gauges with
gunmetal isolation cocks, vibration elimination pads, etc. mounted on a MS
base frame bolted to cement concrete foundation complete in all respects
and as per specification with the following capacities:

Complete inlet, outlet and header piping of suitable dia (velocity shall not
exceed 1.5m/s) -- 1 Lot

STP WORKS OF AAKASH RIVIERA, JAMSHEDPUR


SUNIL NAYYAR CONSULTING ENGINEERS LLP SQ-10

Item Description Unit Qty Rate Amount

Butterfly valve and Dual Plate NRV of appropriate dia and rating - 1 Lot

Discharge : 7.5 m3/Hr


Head : 35 m
No. of Pumps : 2 (1W+1S)
Motor Efficiency Class - IE3

Note :
Operation of pump shall be based on level controller proposed to be
installed in tank as per site location.
The cement concrete foundation shall be 200 mm high and 150 mm
projection on all sides of M.S. base frame shall be designed by the STP
Contractor and executed by the Main Civil Contractor. Nos. 2

2.16 Providing and Fixing Water softening system comprising MS fabricated FRP
lined (3 mm) vertical softener (Dia and HOS as per manufacturer) with 8
mm shell thickness and 10 mm thickness at dished ends and internal
rubberized lining or epoxy coating with 50mm dia face piping and butterfly
valves, brine injection system complete with HDPE Brine Tank,
regeneration cycle of 8 hours at 7.5 cum/hr softening capacity. Working
pressure 3.5 Kg/sqcm. Test pressure 4.5 kg/cm2, Inlet water hardness 350
ppm Outlet hardness 120 ppm Resin depth should not be less than 800mm
and quantity should be as per Manufacturer. Vendor to submit details at the
time of quoting

Set 1

2.17 Supply, installation, testing & commissioning of Ozonator of 120 gm/Hr


capacity for Treated Water Tank complete with oxygen concentrator and re-
circution pump and all other accessories. (Ozonation to be done in
FFT/CWT) Set 1

2.18 Supply, installation, testing and commissioning of top discharge Stainless


Steel bucket type Centrifuge of Suitable Capacity suitable for 250 KLD STP
capacity with feed pump (Monoblock Centrifugal Self Priming Type) – 2 No.
(1 working + 1 standby) with 1 No. standby stator, associated valves,
pressure guage, level switches, polymer dosing tank, interconnecting
piping and poly dosing system and other associated piping, valves and
items as per approved P&I.
Set 1

2.19 Providing & fixing on line pH meter digital type for Monitoring the online pH
after Ultrafiltration. Including electrical wiring from panel to flow meter.
Complete with all type of Plumbing & Electrical connections, accessories,
wiring, conduits & supports complete with all respect. Set 1

2.20 Supply, installation, testing and commissioning of Microprocessor Based


Electo Magnetic Flow Meter for Total Plant Capacity with pulsed DC
excitation having automatic 'Zero' correction with Bi directional flow
measurement, compact instrument version with measuring sensor (Primary)
and Amplifier integrated in one mechanical unit (Suitable for required flow
range, inlet/outlet connections, IP 67 protection, measuring pipe material
SS 304, Electrode material-SS 316 with 16 character x 2 Lines LCD
Alphanumeric Display for flow rate, totalizer, diagnostic message, flow
alarms with high & low flow programmable throught the range.) with all
accessories for inlet flow measurement before screen chamber.

a) At Sewage Inlet Nos. 1


b) At Raw Sewage Pump Outlet Nos. 1
c) At MBR Outlet Nos. 1

2.21 Providing support and manpower for approval from pollution board at initial
& various other stages of works including preparation of report / drawings
as per pollution board requirement, testing & commissioning. Contractor
shall include the cost of all chemicals (consumed during testing &
commissioning and the cost of such items of works which are not explicitly
mentioned above, but are mendatory to have pollution board approval.
Job 1
Note: Liasoning Process for approval shall not be in STP vendor scope

STP WORKS OF AAKASH RIVIERA, JAMSHEDPUR


SUNIL NAYYAR CONSULTING ENGINEERS LLP SQ-11

Item Description Unit Qty Rate Amount

2.22 Online Monitoring System

a. Online Analyzer for COD, BOD, TSS, pH & Ammonia.


1. Full spectrum analysis by UV Vis Spectroscopy.
2. Provision of RS485 For communication
3. Provision of connecting Ion Selective Electrodes for heavy metals
analysis.
4. Measurement of Multi parameters through Liquid-Gas phase like
Chlorine, ammonia, H2S
5. Measurement of parameters like COD, BOD, TSS , Oil in water, Nitrate,
Nitrite, Color through UV Vis Spectroscopy principle.
No. 1
b. Installation Charges Job 1
c. Extended Warranty : 12 Months (Total Warranty 24 Months) including
Comprehensive AMC Job 1
d. 3 Years Comprehensive AMC for Online Monitoring System (After Warranty
Period) Years 3

TOTAL CARRIED TO SUMMARY

3 ELECTRICAL INSTALLATION FOR STP

Design, manufacture, assembly, wiring, testing at works and supply to site


of following electrical panels/distribution boards/switch boards. The boards
shall be designed and fabricated as per general specifications, technical
details, specifications and notes as part of this tender /BOQ and relevant
BIS codes. Quoted rates shall be including necessary cable trays, cabling,
earthing, wiring, control cabling etc.

Also, refer to General Notes and Specifications for Panels/ Boards

GENERAL NOTES FOR MCCB's:


a. ACB's & MCCB's shall be of 3P or 4P as called for in the BOQ.
b. Ics = Icu = 100% for the MCCB's, MPCB's & ACB's
c. MCCB's shall be with extended rotary handle.
d. Exact rating (Amps), Poles, Type/Duty, Short circuit rating of MCCB is to be
selected by the contractor as per load, fault and requirement and also
approval taken.

Notes:
1 All Switchgear selections shall be as per manufacturer's recommendation.

2 Contractor to submit manufacturer's selection charts for approval.


3 Only one make of switchgear to be used in a board /panel.
4 All communicable meters should be looped inside the panels and this loop
has to be brought to one terminal point in the panel for connectivity.

5 No BMS cable should be directly connected to VFD and hence these points
will have to brought on to the terminal blocks inside the panel.
6 All energy meters shall be dual source and communicable type.
7 Built-in RFI and EMC Filters (electromagnetic compatibility filters) for
restriction of conducted emissions to comply with IEC61800: 3 (unrestricted
distribution):2004 Category C 1 for 50 meters of cable length between
motor & VFD,
8 All VFD's shall be IP-20, if installed inside the panels and shall be IP56 if
installed without enclosure.
9 The power factor capacitors shall be of inert gas type and shall be suitable
for 525 volts operation.

IP Rating : IP54

Incomer:
• 1 No. 150A, 3P, MCCB, 25 KA of suitable rating as per load.
• MCCB shall be with inbuilt micro-processor based O/C & S/C releases.

• Both the releases shall be with adjustable trip settings.


• MCCB with 1NO + 1NC contacts and an auxiliary trip contact for BMS.

Incomer Indications:
• R,Y,B phase indication lamps

STP WORKS OF AAKASH RIVIERA, JAMSHEDPUR


SUNIL NAYYAR CONSULTING ENGINEERS LLP SQ-12

Item Description Unit Qty Rate Amount


• ON/OFF, Trip indication lamps
• Indication lamps shall be LED type (63V)

Incomer Metering:
• 1 No. combined Digital VAF meter
• Meter shall be (110V) and communicable type.

CT for Incomer Metering :


• CT metering Class-1 accuracy CT’s (one per phase)
• CT shall be cast resin type & shall be of suitable burden (VA) & ratio.

PT for Incomer Metering & Indication Lamps:


• 415V / √3 / 110V / √3 PT for metering and indication lamps.
• PT shall be Class-1 accuracy.
• PT shall be cast resin type.
• PT shall be of suitable burden (VA).

Protection for Metering PT:


• TP MPCB of suitable rating & fault withstand capacity on primary side of
PT.
• TP MCB of suitable rating on secondary side of PT.

Bus Bars:
• 200A, 3P, 25 KA, Aluminium Bus Bars of electrolytic grade with heat
shrinkable sleeves.

110V Control Transformer for Contactor Coils of Starters & out goings
Indication lamps:
• 1 No. 415V / 55-0-55 V, cast resin control transformer.
• Transformer to be of adequate burden.
• Transformer with primary taps at ± 2.5%, ±5%, 50HZ, centre tap earthed.

• 110V control bus.


• TP MPCB of suitable rating & fault withstand capacity at Primary side &
DP MCB at secondary side of control transformer.

Outgoings
DOL Starter Feeders for:
• 2 Nos. for Sludge Recirculation Pumps (1W+1S)
• 2 Nos. for Permeate Suction Pumps (1W+1S)
• 2 Nos. for MBR Backwash Pumps (1W+1S)
• 2 Nos. 1.5 KW for Softener Feed Pumps (1W+1S)
• 2 Nos. for Screw Pump (1W+1S)
• 4 Nos. for Air Blower (2W+1S)
• 2 Nos. for De-Nitrification Pumps (1W+1S)

Spare DOL Starter Feeders for:


• 1 Nos. 5.6 KW motor.
• 1 Nos. 7.5 KW motor.

Feeder for Sewage Sump Pump Panel / Panels (within pump room) (without
starter): No. of feeders - 1
• 1 No. 3P, MCCB, 25 KA of uitable rating as per load of 4.5 kW.
• MCCB shall be with inbuilt adjustable thermal magnetic based O/C & S/C
releases.
• Both the releases shall be with adjustable trip settings.
• MCCB with 1NO + 1NC contacts and an auxiliary trip contact for BMS.

• ON / OFF / TRIP Indication lamps LED type 110 V.


• Digital Ammeter.
• 3 Nos. metering Class 1 accuracy cast resin CT's of suitable ratio &
burden.

Feeder for STP Sump Pump Panel / Panels (within pump room) (without
starter): No. of feeders - 1
• 1 No. 3P, MCCB, 25 KA of uitable rating as per load of 4.5 kW.
• MCCB shall be with inbuilt adjustable thermal magnetic based O/C & S/C
releases.
• Both the releases shall be with adjustable trip settings.

STP WORKS OF AAKASH RIVIERA, JAMSHEDPUR


SUNIL NAYYAR CONSULTING ENGINEERS LLP SQ-13

Item Description Unit Qty Rate Amount


• MCCB with 1NO + 1NC contacts and an auxiliary trip contact for BMS.

• ON / OFF / TRIP Indication lamps LED type 110 V.


• Digital Ammeter.
• 3 Nos. metering Class 1 accuracy cast resin CT's of suitable ratio &
burden.

Feeder for Soft Water Transfer Pump Panels (within pump room) (without
starter): No. of feeders - 1
• 1 No. 3P, MCCB, 25 KA of uitable rating as per load of 4.5 kW.
• MCCB shall be with inbuilt adjustable thermal magnetic based O/C & S/C
releases.
• Both the releases shall be with adjustable trip settings.
• MCCB with 1NO + 1NC contacts and an auxiliary trip contact for BMS.

• ON / OFF / TRIP Indication lamps LED type 110 V.


• Digital Ammeter.
• 3 Nos. metering Class 1 accuracy cast resin CT's of suitable ratio &
burden.

Feeder for Flushing Water Transfer Pump Panels (within pump room)
(without starter): No. of feeders - 1
• 1 No. 3P, MCCB, 25 KA of uitable rating as per load of 11.2 kW.
• MCCB shall be with inbuilt adjustable thermal magnetic based O/C & S/C
releases.
• Both the releases shall be with adjustable trip settings.
• MCCB with 1NO + 1NC contacts and an auxiliary trip contact for BMS.

• ON / OFF / TRIP Indication lamps LED type 110 V.


• Digital Ammeter.
• 3 Nos. metering Class 1 accuracy cast resin CT's of suitable ratio &
burden.

Feeder for Irrigation Water Transfer Pump Panels (within pump room)
(without starter): No. of feeders - 1
• 1 No. 3P, MCCB, 25 KA of uitable rating as per load of 4.5 kW.
• MCCB shall be with inbuilt adjustable thermal magnetic based O/C & S/C
releases.
• Both the releases shall be with adjustable trip settings.
• MCCB with 1NO + 1NC contacts and an auxiliary trip contact for BMS.

• ON / OFF / TRIP Indication lamps LED type 110 V.


• Digital Ammeter.
• 3 Nos. metering Class 1 accuracy cast resin CT's of suitable ratio &
burden.

Feeder for STP Bypass Sump Pump Panel (without starter):


• 0 No. 3P, MCCB, 25 KA of uitable rating as per load of 11.2 kW.
• MCCB shall be with inbuilt adjustable thermal magnetic based O/C & S/C
releases.
• Both the releases shall be with adjustable trip settings.
• MCCB with 1NO + 1NC contacts and an auxiliary trip contact for BMS.

• ON / OFF / TRIP Indication lamps LED type 110 V.


• Digital Ammeter.
• 3 Nos. metering Class 1 accuracy cast resin CT's of suitable ratio &
burden.

Spare Feeder similar to above (without starter):


• 1 No. 3P, MCCB, 25 KA of uitable rating as per load of 22.4 kW.
• MCCB shall be with inbuilt adjustable thermal magnetic based O/C & S/C
releases.
• Both the releases shall be with adjustable trip settings.
• MCCB with 1NO + 1NC contacts and an auxiliary trip contact for BMS.

• ON / OFF / TRIP Indication lamps LED type 110 V.


• Digital Ammeter.
• 3 Nos. metering Class 1 accuracy cast resin CT's of suitable ratio &
burden.

Notes: 1. All outgoing feeders & bus bars shall be of same fault with stand capacity
as of incomer switch.

STP WORKS OF AAKASH RIVIERA, JAMSHEDPUR


SUNIL NAYYAR CONSULTING ENGINEERS LLP SQ-14

Item Description Unit Qty Rate Amount


2. All starter / VFD feeders equipment, metering & indications as per
specifications attached.

STP Panel as described above along with testing and commissioning,


stabilizing and satisfactry performance with result of Design / standard
parameters Set 1

TOTAL CARRIED TO SUMMARY

4 MAINTENANCE CONTRACT
4 To operate the entire STP under available load conditions for further period
of 1 2 years on round the clock basis.
4.1 To provide services of contractors expert operating personal comprising of :

a) One Supervisor 4 hrs Three times a week.


b) One Plant operator one per shift in three shifts.
c) One helper for general maintenance and assistance. One per shift in
three shifts.
4.2 Company’s back up services of senior engineers and experts for any major
problems, general check up and maintenance and advise. Once a week for
2 hours minimum more or more if required.
4.3 All tools, equipment and testing devices to be provided by the contractor.

4.4 Consumable including lubricants and chemicals will be provided by Owners.


Job 1

TOTAL CARRIED TO SUMMARY

STP WORKS OF AAKASH RIVIERA, JAMSHEDPUR

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