ACTION RESULTS

D
C O
E
POTENTIAL S L POTENTIAL CAUSE(S)/ C CURRENT R S O D R
Function POTENTIAL FAILURE T RECOMMENDED
ID FUNCTION
MODE
EFFECT(S) OF E A MECHANISM(S) OF C DESIGN
E
P
ACTION(S)
E C E P F RPN/F
Description FAILURE V S FAILURE U CONTROLS N V C T N
C
S R
T
1. Add
recommendations in
5 3 10 150 1 350
"Pops" heard Developer guide
Analog
BB-2 RX Path Aux. Audio "Pop" when pressing 5 Wrong Integration 10 N/A 10 500
Audio signals
On/Off switch
2. Integration with host
5 2 10 100 5 80
product

1. Improve the
8 2 10 160 9 44
vendor's process
Unit issues reset 2. Add test at the
out and turns off at vendor facility before
Logic Main
OS startup (after Phone is not Internal
BB-3 circuits & functionality 8 7 N/A 10 560 shipping to Motorola 8 3 10 240 4 80
completing functioning at all Discontinuity in PCB for every batch
Memories of the phone
initialization ) - logo (sampling)
presented
3. Add Acceptance
Inspection (100% at 8 1 10 80 8 60
Motorola door)
1. Protection diode
inadequate zener 5 1 10 50 3 150
Radio doesn't turn 2. Resistor derating
diode, burs out
on/off due to Protection diode 3. Add testing in the
No Ignition easily, drawing 5 10 4 200 2 150
BB-5 IGNITION Ignition, but turns and resistor burn- 5 10 N/A 10 500 Final Test
functionality additional current
on/off from out, Improve Design (1.2)
through the resistor
audio_out_onoff & Increase 5 1 4 20 3 160
as well
Detectability (3)
TX parametric 1. Factory assembly Tested any
errors: timing error / Dropped calls. 7 defects. 5 proto in 9 315 Test 100% in factory. 7 5 1 35 3 93
Frequency error 2. Defective parts. extremes
timing error PA's specified to
RF-2 RF TX Path / Frequency High VSWR on the ruggedness of x:1
error Damage to power Loss of radio antenna ports Due which is sufficient
8 5 N/A 10 400 8 1 10 80 2 160
amplifiers fuctionality to Damage to output because of the loss
cable / antenna from the PA output pin
to the antenna ports.

Table 4. Corrective Action Analysis & Prioritization (EFMEA)