Thane Depot Retaining Wall Method Statement
Thane Depot Retaining Wall Method Statement
(Employer)
Table of Contents
Sr. No. Description Pg. No.
1. Introduction 02
2. Purpose 02
3. Scope of Work 02
4. Reference 03
5. Responsibilities & Authority 03
5.1 Project Manager 03
5.2 Construction Manager 03
5.3 Site Engineer 03
5.4 Supervisor 03
5.5 Surveyor 03
5.6 Chief SHE Officer 04
5.7 QA / QC Manager 04
6. Machine, Tools & Materials 05
7. Detailed Methodology 05
7.1 Set up site compound and securing the site 05
7.2 Setting-out, Survey markings & Layout 05
7.3 Excavation for Foundation and bed preparation 05
7.4 PCC, Concreting of Wall & Foundation 05
7.5 Scaffolding, Shuttering, Staging and Working Platform 06
7.6 Reinforcement bars Inspection 06
7.7 Handling & Storage of Material 06
8. Pre-Work Arrangement 06
9. Hazard And Risks 07
10. Environmental Measures to be in place before works commence 07
List of Figures
Sr. No. Particulars Pg. No.
1. Figure 1: Thane Depot Layout 02
2. Figure 2: Functional Organization Chart 04
List of Annexures
Sr. No. Particulars Pg. No.
1. Annexure-1: Risk Assessment Matrix & Hazard Identification and Risk 08
Analysis (HIRA)
2. Annexure-2: Inspection & Test Plan (ITP) 15
3. Annexure-3: Retaining / Boundary Wall Drawings and Designs 31
4. Annexure-4: Site Inspections & Tests Formats 33
MUMBAI-AHMEDABAD HIGH SPEED RAIL (MAHSR)
PROJECT
Package No. MAHSR-D1
CD : Commencement Date
JV : Joint Venture
IS : Indian Standards
MS : Method Statement
GFC : Good For Construction
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MUMBAI-AHMEDABAD HIGH SPEED RAIL (MAHSR)
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Package No. MAHSR-D1
1. Introduction
Mumbai – Ahmedabad High Speed Rail (MAHSR) Project is the first High Speed Rail (HSR)
network planned to be constructed in India. The MAHSR Project line connects Mumbai, located in
Maharashtra State with Ahmedabad in Gujarat State, passing through one Union Territory, Dadra
and Nagar Haveli.
3. Scope of Work:
This Method Statement describes the activities and methods required to construct the Boundary
Retaining Wall.
The scope of works covers:
a. Setting-out, Survey markings & Layout.
b. Excavation for Foundation, bed preparation and PCC.
c. Set up and fixing of shuttering for the wall.
d. Reinforcement bars and Shuttering Inspection.
e. Concrete pouring and Curing.
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MUMBAI-AHMEDABAD HIGH SPEED RAIL (MAHSR)
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Package No. MAHSR-D1
4. Reference:
a. D1 Package Contract Document.
b. The Method Statement should be read in conjunction with the following documents (Drawing &
Sketches Referred to Annexure-3)
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Package No. MAHSR-D1
a. Responsible for layout marking of station area and recording the level of excavation.
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Package No. MAHSR-D1
7. Detailed Methodology:
7.1 Set up site compound and securing the site:
a. The periphery of the retaining wall will be secured by barricading from either sides to prevent any
hazards in and out of the execution area.
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MUMBAI-AHMEDABAD HIGH SPEED RAIL (MAHSR)
PROJECT
Package No. MAHSR-D1
e. Entire Retaining wall work will be taken up for a length of upto construction joints or as per the
favorable site conditions duly considering the safety aspect.
f. Weep Holes at regular height will be provided as per the approved GADs, drawing specifications.
g. Horizontal construction joint will be provided at pre-determined location as per approved drawing
specifications.
h. Concrete surface will be covered with hessian cloth or Jute Cloth and cured for fourteen (14) days after
final setting of concrete.
i. Tarpaulin sheet will be kept at site to protect fresh concrete from damaging due to unexpected
rainfall.
j. The vertical construction joint will be provided by means of wooden stopper as per approved GFC
Drawing depending on length to be taken at a time.
k. Pouring will be done in layers and proper compaction will be ensured by using needle vibrators.
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MUMBAI-AHMEDABAD HIGH SPEED RAIL (MAHSR)
PROJECT
Package No. MAHSR-D1
8. Pre-Work Arrangement:
a. The necessary Work Permit (General Work Permit, Height Work Permit, Lifting and Shifting, Night
Permit) are to be obtained from the concern department before commencing of Work. Work will be carried
out under proper supervision of skilled supervisor and in the presence of safety personnel.
b. Tool box talk should be conducted on daily basis.
c. TPI of all Lifting Tools and Tackles, if any, are to be ensured.
d. Job specific training to be conduct as per scheduled and require.
e. Tool box talk should be conducted on daily basis.
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MUMBAI-AHMEDABAD HIGH SPEED RAIL (MAHSR)
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Package No. MAHSR-D1
ANNEXURE-1
RISK ASSESSMENT MATRIX &
HAZARD IDENTIFICATION AND RISK
ASSESSMENT (HIRA)
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Package No. MAHSR-D1
1 1 2 3 4 5
2 2 4 6 8 10 9 to 12 Medium Continue, but implement additional reasonably
3 3 6 9 12 15 Risk practicable controls where possible and monitor
regularly.
4 4 8 12 16 20 15 to 25 High Risk STOP THE ACTIVITY – identify new controls.
Activity mus not proceed until risks are reduced to
a low or medium level.
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MUMBAI-AHMEDABAD HIGH SPEED RAIL (MAHSR) PROJECT
Package No. MAHSR-D1
Legal Requirement
Hazard
Residual Risk –
/Medium/High
Additional Control
People at Risk
Situation /Act
Measures(If the list
Outcome
Sources /
Possible
Low
Existing Control
Sl. is exhaustive, give Opportunity
Activity Measures Action By
No only a Doc. ref no. of to improve
Safe Work method)
1 PCC & Manual Injury Workmen Yes Pre-task briefing Trained workforces Low Site Training/TBT
Brick material should be given shall be engaged Engineer
Foundation Handling before start of
work. Usage of
PPE (Safety Shoe,
Gloves)
2 Pedestal Manual Injury Workmen Yes Pre-task briefing Trained workforces Low Site Training/TBT
Casting and material should be given shall be engaged Engineer
Fixing of Handling before start of
Templates work. Usage of
and Anchor PPE (Safety Shoe,
bolts Gloves), Display
of work related
posters, signage
3 Plinth beam Manual Injury Workmen Yes Pre-task briefing Trained workforces Low Site Training/TBT
& grade material should be given shall be engaged Engineer
slab Handling before start of
work. Usage of
PPE (Safety Shoe,
Gloves), Display
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MUMBAI-AHMEDABAD HIGH SPEED RAIL (MAHSR) PROJECT
Package No. MAHSR-D1
Legal Requirement
Hazard
Residual Risk –
/Medium/High
Additional Control
People at Risk
Situation /Act
Measures(If the list
Outcome
Sources /
Possible
Low
Existing Control
Sl. is exhaustive, give Opportunity
Activity Measures Action By
No only a Doc. ref no. of to improve
Safe Work method)
of work related
posters, signage
4 Erection of Height Fall of person from Workmen Yes Use of full body Ensure that work men Medium Site Training/TBT/
PEB/Prefab work height, Fall of harness during used full body harness Engineer PTW
Structure material while lifting heightworks more and it is anchored on
due to poor web than 1.5- meter fixed point to prevent
sling work, Lifting fall from height.
permits to be Clearance to be taken
taken. Lifting tobe from PMC. Before
done carefully & movement of vehicle
slowly with the area should be cleared
help of Rigger. of man power. Display
Should not lifting of work related posters
more than the and signage. All
SWL. Lifting tools and
tackles shall be
inspected before use
5 Handling Hydra Hit During Vehicle Workmen, Yes Lifting permits to Clearance to be taken Medium Site Training/TBT/
of Material, F15 (15 Movement. operator, be taken. Lifting from PMC. Before Engineer/ PTW
Column Ton) Toppling of Rigger to be done movement of vehicle Supervisor
Erection Machine. carefully & slowly area should be cleared
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MUMBAI-AHMEDABAD HIGH SPEED RAIL (MAHSR) PROJECT
Package No. MAHSR-D1
Legal Requirement
Hazard
Residual Risk –
/Medium/High
Additional Control
People at Risk
Situation /Act
Measures(If the list
Outcome
Sources /
Possible
Low
Existing Control
Sl. is exhaustive, give Opportunity
Activity Measures Action By
No only a Doc. ref no. of to improve
Safe Work method)
6 Handling & Manually Minor Injury, Fall of Pre-task Area shall be Site
Storage of Material Material while Workmen Yes briefing should inspected andcleaned Low Engineer/ Training/TBT
Material Handling, loading/unloading be given to Supervisor
Improper workers before
Material start of work.
Stacking Material should
be properly
stacked.
7 Rafter Work at Fall from height, Workmen Yes Only trained Workers should be Medium Site
Assembly height Toppling of operator to be used deployed after Engineer/ Training/TBT
& Erection, machine (Cheery in the machine. screening for Supervisor
Purlin Picker) Pre-task briefing Height work.
Erection, should be given. Clearance to be taken
Alignment No outside person from PMC. Before
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MUMBAI-AHMEDABAD HIGH SPEED RAIL (MAHSR) PROJECT
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Legal Requirement
Hazard
Residual Risk –
/Medium/High
Additional Control
People at Risk
Situation /Act
Measures(If the list
Outcome
Sources /
Possible
Low
Existing Control
Sl. is exhaustive, give Opportunity
Activity Measures Action By
No only a Doc. ref no. of to improve
Safe Work method)
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MUMBAI-AHMEDABAD HIGH SPEED RAIL (MAHSR) PROJECT
Package No. MAHSR-D1
Legal Requirement
Hazard
Residual Risk –
/Medium/High
Additional Control
People at Risk
Situation /Act
Measures(If the list
Outcome
Sources /
Possible
Low
Existing Control
Sl. is exhaustive, give Opportunity
Activity Measures Action By
No only a Doc. ref no. of to improve
Safe Work method)
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MUMBAI-AHMEDABAD HIGH SPEED RAIL (MAHSR) PROJECT
Package No. MAHSR-D1
ANNEXURE-2
Inspection & Test Plan (ITP)
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ITP OF TEST FREQUENCY FOR MOULD RELEASE AGENT (SHUTTERING OIL) Responsibility
Sl. INSPECTION / REFERENCE TEST ACCEPTANCE FREQUENCY VERIFYING AGENCY DRAIPL- NHSRCL
No. TEST ACTIVITY DOCUMENTS/ METHOD CRITERIA OF TEST DOCUMENT DMRC /TCAP
STANDARDS
Characteristic to be check
1. Specific Gravity Manufacturers As per - Once per MTC & TPR P R/W R
2. Appearance guideline Standard Source P R/W R
Code
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ANNEXURE-3
RETAINING / BOUNDARY WALL
DRAWINGS AND DESIGNS
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Package No. MAHSR-D1
Sl. Record NHSRCL Submittal Contractor Drawing Number Rev Submittal Title
No Number Number No.
1 SBMTR- S-DB-NHS-DC-D-D1-ALL- MAHSR-DDJV-D01-DRW- 1 BOUNDARY RETAINING WALL FOR 2500mm
0000000063 RBW-CS2-110002 BRW-100101 HEIGHT TYPE-5A
2 SBMTR- S-DB-NHS-DC-D-D1-ALL- MAHSR-DDJV-D01- BRW- 0 LAYOUT OF BOUNDARY RETAINING WALL
0000000054 RBW-CS2-110010 GNL-LAY-100105 THANE DEPOT-D1(PART-2)
3 SBMTR- S-DB-NHS-DC-D-D1-ALL- MAHSR-DDJV-D01- BRW- 0 LAYOUT OF BOUNDARY RETAINING WALL
0000000053 RBW-CS2-110009 GNL-LAY-100104 THANE DEPOT-D1(PART-1)
4 SBMTR- S-DB-NHS-DC-D-D1-ALL- MAHSR-DDJV-D01- BRW- 0 Layout of Boundary Retaining wall Thane Depot-
0000000042 RBW-CS2-110008 GNL-LAY-100103 D1
5 SBMTR- S-DB-NHS-DC-D-D1-ALL- MAHSR-DDJV-D01-DRW- 1 BOUNDARY RETAINING WALL FOR 2000mm
0000000040 RBW-CS2-110001 BRW-100102 HEIGHT TYPE-4A
6 SBMTR- S-DB-NHS-DC-D-D1-ALL- MAHSR-DDJV-D01-DRW- 0 Retaining Wall Upto 900mm(Type-2A)
0000000039 RBW-CS2-110005 BRW-100106
7 SBMTR- S-TD-NHS-DC-D-D1-ALL- MAHSR-DDJV-D01-DRW- 0 Retaining Wall of Height 1500mm (Type-3A)
0000000038 RBW-CS2-110001 BRW-100105
8 SBMTR- S-DB-NHS-DC-D-D1-ALL- MAHSR-DDJV-D01-DRW- 0 BOUNDARY RETAINING WALL FOR 2500mm
0000000002 RBW-CS2-110002 BRW-100101 HEIGHT TYPE-5A
9 SBMTR- S-DB-NHS-DC-D-D1-ALL- MAHSR-DDJV-D01-DRW- 0 BOUNDARY RETAINING WALL FOR 2000mm
0000000001 RBW-CS2-110001 BRW-100102 HEIGHT TYPE-4A
Note: The submission of retaining wall drawing & design for various heights are in progress.
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ANNEXURE-4
Site Inspection & Tests Formats
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