Lifeline Systems Earthquake Testing Facility
Lifeline Systems Earthquake Testing Facility
SUMMARY
A two-year project has been funded at Cornell University and Rensselaer Polytechnic Institute (RPI) as
part of Phase 2 of the George E. Brown, Jr. Network for Earthquake Engineering Simulation (NEES) of
the National Science Foundation. This project will develop advanced simulation and experimental
evaluation of key lifeline components under earthquake conditions. This paper describes the experimental
facilities planned at Cornell and RPI. The problems of soil-structure interaction and above-ground
structural response that can be addressed through physical simulation with the facility are discussed.
Issues associated with rate of ground rupture, angle of intersection between buried lifeline and ground
displacement planes, and size of the facility also are treated. The paper explores the use of full- and near-
full-scale simulations at Cornell combined with centrifuge experiments at RPI to cover a broad range of
sizes, geometries, and time rate effects on the performance of lifelines in the field.
INTRODUCTION
Lifeline systems are essential for civil infrastructure because they deliver the resources and services
needed to sustain a modern community. Lifelines are often grouped into six principal systems: electric
power, gas and liquid fuels, telecommunications, transportation, wastewater facilities, and water supply.
When an earthquake strikes, life and property are threatened in the short term when functional water
supply, transportation systems, electric power, and telecommunications either fail or lose their capabilities
during emergency operations. In the long term, earthquake recovery is prolonged, especially when
significant construction is required to rehabilitate damaged facilities.
There is a compelling need in the George E. Brown Jr. Network for Earthquake Engineering Simulation
(NEES) for experimental and testing facilities to evaluate lifeline earthquake behavior. Not only are
experimental facilities required for investigating the aboveground response of structures, such as viaducts
and bridges, but equipment is needed to investigate the soil-structure interaction of underground lifeline
components. In congested urban and suburban environments, large portions of lifeline systems are buried
1
School of Civil and Environmental Engineering, Hollister Hall, Cornell University, Ithaca, NY 14853
2
Department of Civil and Environmental Engineering, JEC 4049, Rensselaer Polytechnic Institute, Troy,
NY 12180
or constructed underground. Understanding how ground deformation affects buried lifelines, therefore, is
a critical aspect of earthquake engineering, which needs to be addressed in NEES by advanced laboratory
experiments and computational modeling.
The remainder of this paper describes the experimental facilities at Cornell University that were
developed specifically for the NEES project and some examples of research projects that might be
undertaken at the Cornell NEES facility.
EXPERIMENTAL FACILITIES
The NEES equipment will be housed primarily in the George Winter Civil Infrastructure Laboratory at
Cornell University, with complementary equipment being housed in the Centrifuge Facility at Rensselaer
Polytechnic Institute (RPI). Figure 1 provides an expanded view of the existing Winter Lab highbay
within which elements of the NEES equipment system are shown along with some possible experimental
layouts. The strong walls are modular and can be assembled for a maximum 17-m length for the low wall
and 7.2-m height for the high wall. There will be two ± 0.91-m actuators and one ± 0.63-m actuator.
Soil will be stored in special bins recessed into the walls to conserve space. Room is available for
Pipe Bending
Test
Actuators
Soil Test
Low Modular
Boxes
Reaction Wall
supplemental soil storage in the high bay should a future experiment require additional volumes of soil. A
portable conveyor system provides rapid movement and placement of soil. Nominal soil test boxes are
shown. The dimensions of the boxes need to be chosen according to the purpose and type of experiment.
Room is available for boxes as long as 20m. A nominal bending test on pressurized pipe is also shown.
The vertical reaction frames shown in Figure 1 are not a part of the NEES equipment but may be provided
depending on availability of funds as the project draws to a close. The remainder of this section provides
a summary of the NEES equipment and its performance specifications (Tables 1-5).
In addition to the ability to test large-scale structures, material tests can be performed using hydraulic
wedge grips. The grips can be used for testing of materials ranging from brittle matrix composites to geo-
textiles to ductile steel coupons. Up to a 220 kN tensile force can be applied to gripped material while
ensuring true alignment of the tensile force. Installation of the grips in a 900 kN four post (approximately
1.5 m high) test frame ( +/- 75 mm displacement) will allow for testing of large-scale tensile specimens to
high strain levels. The hydraulic grips are an essential component in the development of new materials for
lifelines.
Table 2. Data Acquisition Performance Specifications
Data Acquisition
Systems Performance Specification
Computers High-speed, large storage capacity, Internet connectivity
A/D boards. 16-bit resolution, expandable for 128 to 256 data channels
Multiplexers
Signal Conditioning Stable power supply; low noise; independent variable gain;
capable of using a wide variety of transducers
Sensors Large displacement (up to 2 m), precision and accuracy,
compatibility with signal conditioning and other control
systems, fiber-optic system capable of measuring strains up
to 5000 to 10000 microstrain, laser extensometers for large
displacement measurements.
Existing 900 kN
Floor Anchors
High Strong
Supplemental 670 kN Low Strong Wall Units
Floor Anchors Wall Units
Figure 2. Plan View of Modular Strong Wall System for Large-displacement Lifeline Experiments
as reaction walls to conduct soil-structure interaction experiments in an axial configuration. To join the
reaction wall components to the existing floor a combination of existing 900 kN floor anchors and 14
supplemental 670 kN anchors are used. The 14 supplemental anchors were specifically added to anchor
Table 4. Soil Storage Performance Specifications
reaction wall components. Eight of the anchors arranged in groups to anchor both ends of the low wall
sections. Four of the anchors are used in the high wall section to resist over-turning. The remaining two
anchors are used to anchor alternate locations for the low wall sections.
Centrifuge Containers
The containers at the RPI centrifuge will use two hydraulic cylinders to produce localized shear strains
along one or two vertical interfaces in a soil model while being spun at centrifugal accelerations of up to
of input strain distributions and time histories can be created. The containers will be manufactured from
high-strength aluminum alloy. The moving portions of the container are supported and guided using roller
bearings to provide precise movement with minimal friction. The sliding interface between the fixed and
movable portions of the container utilizes low-friction Teflon seals protected by steel shields. When used
with a suitable Teflon sheet liner, this design effectively excludes soil from the interface, maximizing the
service life of the seals. One container (Figure 3a) will have three sections having two actuators and a
two-channel displacement control system. In this concept, one section will be fixed, and either one or
both of the other sections can be moved. If two sections are moved, they can be moved either together or
independently. In this way a wide variety of strain configurations can be modeled. The other container
(Figure 3b) will have two sections having two actuators and a two-channel displacement control system.
In this concept, one section can be moved horizontally and the other can be moved vertically, allowing for
experiments on pipes experiencing either horizontal, vertical, or both horizontal and vertical PGD.
(a) 1 fixed segment, two segments capable of independent horizontal movement.
(b) 1 segment capable of independent vertical movement, 1 segment capable of independent horizontal
movement
Figure 3. Schematic Diagram of Split Soil Containers for Use with the Centrifuge at RPI.
75g. Load cells directly connected between each actuator and the movable portions of the container
measure the shearing force applied by the actuators. The maximum achievable displacement is 8 cm (6m
prototype units). Motion of each actuator is precisely controlled using a servo-valve and feedback control
system. Using a function generator or computer equipped with a DAC interface board, a variety
Table 5. Centrifuge Containers Performance Specifications
Centrifuge
Containers Performance Specification
Split Boxes Overall dimensions:108 cm L x 69 cm W x 36 cm H;
Inside container dimensions: Model dimensions of 100 cm L x 36 cm
W x 20 cm H; Prototype dimensions at 75g of 75m x 27m x 15m
Empty weight of 900 N
Displacement of movable sections = 0 to 8 cm
Operating hydraulic pressure = 8.3 MPa
Maximum Actuator force = 8.9 kN
1 box with 2 sections—1 capable of vertical movement, capable of
horizontal movement
1 box with 3 sections—2 capable of horizontal movement
The split boxes have traditionally been built by reinforcing a plywood box with steel framing and resting
the bottom beams of the moving box on Teflon strips to minimize friction. Steel will often be available in
the Winter Lab for framing of the split boxes but the researchers using the facility are responsible for
surveying the website ([Link]) and coordinating with the NEES Operations Manager at
Cornell University to determine the availability of steel beams. The website and/or Operations Manager
will also be helpful for identifying local fabricators and distributors who can provide steel framing and
Teflon.
A vertical reaction frame is anticipated to be an essential piece of testing equipment for a number of
applications: applying gravity load to structural members, applying bending loads to pipes, etc. The
current plans are to provide a vertical reaction frame capable of resisting up to approximately 1 MN of
force, pending a review of cost-savings on other equipment. The original budget did not include an
allowance for a vertical reaction frame. Again, researchers should review the website and/or contact the
NEES Operations Manager at Cornell University to determine the availability of and specifications for a
vertical reaction frame.
In addition to the testing equipment described in the previous two paragraphs, researchers will be
responsible for providing one-time measuring devices, such as strain gauges and fiber-optic gauges, and
whatever soil they may want to use for testing. Guidelines will be available on the Cornell NEES website
or through the Operations Manager.
The NEES facility at Cornell University and RPI has been designed to address several classes of research
projects not covered by the other equipment sites in NEES. One project class in particular (soil-structure
interaction under permanent ground deformation) has been prominent in planning the facility and is
discussed in detail below. Other complementary project classes are briefly described in the following
subsections.
Figure 8 illustrates the principal modes of soil-structure interaction under PGD. Figure 8a shows
pipelines crossing a fault plane subjected to oblique slip. Reverse and normal faults tend to promote
compression and tension, respectively. Strike slip may induce compression or tension, depending on the
angle of intersection between the pipeline and fault. As shown in Figs. 8b and c, the pipeline will undergo
bending and either tension or compression at the margins of a slide where the deformation is similar to
that at an oblique fault crossing. The ground deformation at the head of the slide (Fig. 8d) is similar to
normal faulting, where the pipeline is subject to combined bending and tensile strain. At the toe of the
slide (Fig. 8d), the ground deformation is similar to reverse faulting, producing compressive strains in the
pipeline.
A number of approaches have been proposed to address the problem of lifeline response to abrupt soil
movement. Newmark and Hall [6], for example, developed one of the first analytical models for a
pipeline intersecting a strike-slip fault at an angle, such that ground rupture results primarily in pipe
tensile strain. They assumed the pipe is firmly attached to the soil (i.e., no relative pipeline displacement)
at two anchor points some distance from the fault trace and neglected the pipeline bending stiffness and
horizontal interactions between soil and pipe.
Kennedy et al. [7] extended the ideas of Newmark and Hall by considering the effects of lateral
interaction. They also considered the influence of large axial strains on pipeline bending stiffness, and
modeled pipeline flexure.
Subsequent to the Kennedy et al. work, Wang and Yeh [8] suggested modifications to the closed form
analytical model, while Ariman and Lee [9] and Meyersohn [10] present results from FE models. An
independent comparison of the results of the available analytical approaches, as reported in O'Rourke and
Liu [11], suggest that the Kennedy et al. model for strike slip faulting provides the best match to
ABAQUS finite element results.
Relatively little analytical work is available for a pipeline crossing a normal or reverse fault. For a normal
fault, the pipe–soil system is no longer symmetric, and the transverse interaction force at the pipe-soil
interface for downward pipe movement is much larger than that for upward movement. For a pipeline at a
reverse fault, it appears that no analytical approach is currently available. The ASCE Guidelines [12]
suggest using the FE method. The behavior for both reverse and normal faulting is difficult to generalize,
in part because there are two angles of intersection (the angle in plan between the fault and the pipeline, as
well as the dip angle of the fault) in addition to the aforementioned asymmetric nature of the soil
resistance in the vertical plane.
Figure 8. Soil-Pipeline Interaction Triggered by Earthquake-Induced PGD (after O’Rourke, 1998)
The existing analytical approaches are primarily directed at relatively small diameter-to-thickness ratios
(D/t) common in the gas and liquid fuel industries. For larger D/t, additional complications are introduced.
Ovaling behavior (i.e., the original circular pipe cross-section deforms into an oval) now becomes a design
consideration, and modeling procedures become important. For FE analysis at low D/t, the pipe is
frequently subdivided into elements, typically about two pipe diameters in length. These pipe elements are
connected at nodes where a single axial/longitudinal soil spring and two transverse soil springs are
attached. However, for high D/t pipe, which may be susceptible to ovaling, a number of shell elements,
distributed around the pipe circumference would be needed. In addition, longitudinal and transverse soil
springs need to be attached in some manner to the nodes which connect the individual shell elements.
Lack of fundamental knowledge about soil-pipeline interaction and reliance on analytical simplifications
result in a current state of practice characterized by a high degree of uncertainty and the absence of design
codes and in-depth guidelines. The opportunity for a true breakthrough is therefore available with the
NEES equipment sites at CU and RPI. Furthermore, this breakthrough would have a profound, positive
influence on the design and construction of widespread critical facilities affecting public safety and
security.
To address this very important problem, research can be performed using the combined resources of the
Cornell Large Displacement Lifeline Testing Facility and the RPI 150 g-ton Geotechnical Centrifuge in
combination with advanced computational simulation. Figure 9 illustrates the concept of split-box testing,
which provides the basis for laboratory simulation of the most severe PGD effects associated with surface
faulting, liquefaction-induced lateral spread, and landslides.
Special Trench
and Backfill at Compacted Sand
Fault Crossing
Welded Steel
Pipeline
Pipe
Trench
Cross-section Fixed Box
Elbow
Compacted Sand
Welded Steel
Pipeline
Buried Elbow
Fixed Box
Pipeline
Permanent Ground Deformation
(PGD) Pipe with Elbow
b) PGD Effect on Pipelines with Elbows c) Experimental Concepts
The laboratory and centrifuge equipment have the capability of imposing abrupt soil displacements on
buried lifelines consistent with PGD effects at fault crossings and the margins of lateral spreads and
landslides. As shown in Figure 9, relative displacement is generated along a moveable interface between
two test basins, or boxes, containing soil and the buried lifeline. The lifeline is buried in soil that is
placed and compacted according to field construction practice. The scale of the experimental boxes is
selected based on computational modeling and previous test experience in an effort to minimize the effect
that the boundaries of the test facility have on the soil-structure interaction. The experimental facilities
will have the capability of imposing horizontal movement and vertical displacement.
The CU facility provides for full-scale testing that concentrates on detailed soil-structure interaction. It
permits accurate representation of both the soil and buried lifeline in the vicinity of ground rupture where
it is most important to duplicate pipe and soil material behavior and the intricacies of soil-pipeline
reactions. The size of the test facility, however, is constrained by the practicalities of large-scale test box
construction, soil placement, and actuator load capacity. The RPI facility provides an excellent
complement. Through multi-g scaling, larger prototype dimensions and rates of loading can be tested.
Soil-structure interaction can be evaluated in considerable detail, although not to the same degree as is
possible with the large-scale facility. At both the CU and RPI equipment sites, the prototype lifeline
length is influenced by the maximum length of the split box used to simulate ground rupture. Figure 10
shows generic types of ground rupture patterns that have impact for buried lifelines. Table 1 summarizes
the characteristics of each facility with respect to size of pipeline/conduit that can be tested, geometry of
ground deformation (as depicted in Fig. 10), depth of pipe burial, and total length of pipeline.
There are three principal types of ground rupture patterns that are illustrated schematically in Fig. 10: a)
horizontal deformation, corresponding to strike slip displacement; b) normal deformation, corresponding
Ground Rupture
Pipeline α
-α
βN βT
Pipeline
Figure 10. Abrupt Ground Rupture Pattern for Experimental and Numerical Investigations
to normal faulting; and c) thrust deformation, corresponding to thrust and reverse faulting. Combinations
of a) with b) or c) are also possible.
Displacement
Structural from Actuator
Vault or
Bridge Abutment
Equivalent
Box with
Backfill Soil
and
Buried
Conduit
Sliding
Connection
between
Soil Box
and
Structural
Displacement Teflon Strips Vault
from Actuator
d) Experimental Concept
deformation at the same time transient movements take place. Penetrations of structural walls and
abutments have been identified as one of the most important issues for the earthquake resistant design of
lifelines (e.g., [11]).
This experimental facility will have the ability to simulate complex interactions at soil-structure interfaces.
The experimental concept is shown in Figure 11d. An actuator can apply lateral displacements to a
structural vault or bridge abutment element at the same time another actuator applies displacements to a
test box with backfill soil and a buried conduit that penetrates the structural element. A special sliding
connection can be fabricated to allow relative movement between the test box and structural element.
Teflon strips will allow for low-friction sliding of the experimental members.
ACKNOWLEDGEMENTS
We would like to acknowledge Nathaniel A. Olson for creating all of the CAD drawings of the modular
reaction wall.
This work was supported in part by the George E. Brown, Jr. Network for Earthquake Engineering
Simulation (NEES) Program of the National Science Foundation under Award Number CMS-0217366.
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