This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED.

They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
MATERIAL REQUISITION (TOP SHEET)
ITEM DESCRIPTION: HEAT EXCHANGER SS-DUPLEX

GROUP ITEM CODE: 01CV DESTINATION: As per Commercial Documents

MR CATEGORY: I DELIVERY PERIOD: As per Commercial Documents

DOCUMENT NUMBER
( Always quote the Document Number given below as reference )

A307 IS EE MR 6107 A 16/11/2012 16 46

JOB NO. UNIT/ MAIN DOC. SR. NO. REV. DATE DIVN. DEPT.
AREA COST CODE
CENTRE ORIGINATOR
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.

NOTES :
1 This page is a record of all the Revisions of this Requisition.
2 The nature of the Revision is briefly stated in the "Details" column below, the
Requisition in its entirety shall be considered for contractual purposes.
3 Vendor shall note the MR category and shall submit his offer in line with the
requirements included in attached 'Instructions to Bidders'.

REV. DATE BY CHK. APPD. DETAILS

A 16/11/2012 RKK AT KA ISSUED FOR BIDS

This is a system generated approved document and does not require signature.

Project: INTEGRATED REFINERY EXPANSION PROJECT

ENGINEERS INDIA LIMITED

16 Client: BPCL-KOCHI REFINERY

Page 52 of 222
Sheet 1 of 5
File Name: C:\Documents and Settings\b276\Desktop\MR [Link]
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
TAG NO/
SR. NO. ITEM CODE/ [ ID. NO. ] DESCRIPTION QUANTITY

01.00 Code compliance to residual design,

procurement & supply of all materials,
weld preparation, fabrication, assembly
at shop, painting, inspection, testing at
manufacturer's works, packing (sea worthy
if imported), supply of mandatory spares,
supply of accessories like test rings,
test flanges, dummy shells etc. &
documentation as per the enclosed EIL
standards and specifications,
instructions to vendors, job
specification, data sheets, drawings,
etc. and codes and standards attached or
referred.
01.01 ISW-E-201A/B 1ST STAGE FEED MIXER COOLER 2 Nos
02.00 << DELETED >>
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.

03.00 Transportation from Vendors work/ shop to

site for the following as per the
enclosed EIL standard specifications,
instructions to vendors, job
specification, data sheets etc
03.01 {03}ISW-E-201A/B For Sr. No. 01.01 2 Nos
04.00 << DELETED >>
05.00 << DELETED >>
06.00 Unit Rates
06.01 Unit Rates of items for addition/ 1
deletion purpose, as per the enclosed
specification.
07.00 << DELETED >>
08.00 << DELETED >>
09.00 Drawings and documents as per attached Lot
Vendor Data requirement for all supplies
and services covered above in [Link].1.00
to [Link].8.00

Vendors shall quote prices in EIL Price Schedule except for [Link].9.00. Price for
documentation is implied to be included in the prices quoted against [Link].1.00 to
[Link].8.00

Vendor to note that the numbers given in square '[]' and curly '{}' brackets are
not for their use and meant for store purpose only. Items shall be tagged as per
main equipment Tag No. only.

Project: INTEGRATED REFINERY EXPANSION PROJECT

ENGINEERS INDIA LIMITED REQUISITION NO. REV.

16 Client: BPCL-KOCHI REFINERY A307-IS-EE-MR-6107 A

Page 53 of 222
Sheet 2 of 5
File Name: C:\Documents and Settings\b276\Desktop\MR [Link]
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited

LIST OF ATTACHMENTS
REVISION
SL. REV. REV. REV. REV.
DOCUMENT TITLE DOCUMENT NO.
No.
DATE DATE DATE DATE
1 Format for Vendor Drawing/ EIL-1641-1923
Document Submission Schedule Rev.1
DRAWINGS
2 Setting Plan / Section drawing A307-ISW-16-46-DS- B
for Heat Exchanger item no.: 4201
ISW-E-201 A/B (No. of sheets
2)
3 Tube Layout for Heat Exchanger A307-ISW-05-45- 0
item no.:ISW-E-201 A/B (No. of 4201
sheet 1)
0
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.

4 Sketch for detail of weld A307-IS-16-46-SK-

deposit on flanges and pass 0002
partition plates (No of sheet
1)
5 Sketch for lipped floating A307-IS-16-46-SK- 0
head (No. of sheet 1) 0003
6 Sketch for insert piece (No of A307-IS-16-46-SK- 0
sheet 1) 0004
JOB SPECIFICATION
7 Job Specification for Shell & A307-16-46-SP-6107 A
Tube Heat Exchangers (No of
sheets 7)
8 Scope of work & supply for A307-16-46-SS-6107 A
Shell & Tube Heat Exchangers
(No of sheets 5)
9 Guide line to Vendor regarding A307-16-46-TL-6107 B
Tube Layout Preparation (No
of sheets 3 )
10 Instructions to vendor for A307-16-46-TR-6107 A
submission of offer for Shell
& Tube Heat Exchangers (No of
sheets 2)
11 Specification for Sacrificial A307-06-42-SP-12- A
Anode Cathodic Protection for 04 (A307-ISW-06-
Coolers and Condensers (No of 42-CPS-01)
sheets 6+3 )
VENDOR DATA REQUIREMENTS
12 Vendor Data Requirements (No A307-16-46-VD-6107 A
of sheets 12)
STANDARD SPECIFICATIONS
13 General Specification for Heat 6-15-0001 4
Exchangers (No of sheets 19)
14 Standard specification for 6-15-0003 3
welded tube to tubesheet
joints (No of sheets 9)
15 Standard specification for 6-15-0091 2
hardness requirement. (No of
sheets 5)
16 Material requirements for 6-79-0013 1
carbon steel components used
in sour service for petroleum
refinery environments (No of
sheets 6)

Project: INTEGRATED REFINERY EXPANSION PROJECT

ENGINEERS INDIA LIMITED REQUISITION NO. REV.

16 Client: BPCL-KOCHI REFINERY A307-IS-EE-MR-6107 A

Page 54 of 222
Sheet 3 of 5
File Name: C:\Documents and Settings\b276\Desktop\MR [Link]
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited

LIST OF ATTACHMENTS
REVISION
SL. REV. REV. REV. REV.
DOCUMENT TITLE DOCUMENT NO.
No.
DATE DATE DATE DATE
STANDARD SPECIFICATIONS
17 Specification for duplex 1
6-79-0015
stainless steel and super
duplex stainless steel (No of
sheets 12)
18 Specification for welding of 6-79-0016 1
duplex stainless steel and
super duplex stainless steel
(No of sheets 11)
19 Specification for quality 6-78-0001 0
management system requirements
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.

from bidders (No of sheets

7+2)
20 Specification for 6-78-0003 0
documentation requirements
from suppliers (No of sheets
8+1+1+1+1)
21 Standard Specification for 6-81-0001 2
Positive Material
Identification (PMI) at
Vendor's Works (No of sheets
8)
STANDARD INSPECTION TEST PLAN
22 Inspection and test plan for 6-81-0009 2
heat exchangers (No of sheets
8)
STANDARDS
23 Part details (No of sheets 2) 7-15-0001 3

24 Type of Non-standard gaskets 7-15-0002 3

(No of sheets 3)
25 Support for horizontal 7-15-0004 3
exchangers (No of sheets 2)
26 Tube hole preparation and 7-15-0006 3
roller expanding (No of
sheets 1)
27 Sliding/deflector strips to 7-15-0007 3
tubesheet welding details (No
of sheets 1)
28 Eye bolt detail (No of sheets 7-15-0008 3
1)
29 Method of fastening nuts to 7-15-0009 3
tie rods (No of sheets 1)
30 Jack screw tapping arrangement 7-15-0010 3
(No of sheets 1)
31 Fixing detail of dowel pin 7-15-0011 3
(No of sheets 1)
32 Lifting lug detail (No of 7-15-0013 3
sheets 1)
33 Davit for heat exchanger 7-15-0014 3
(shell & tube exchangers) (No
of sheets 3)
34 Earthing Lug (No of sheets 1) 7-15-0016 4

Project: INTEGRATED REFINERY EXPANSION PROJECT

ENGINEERS INDIA LIMITED REQUISITION NO. REV.

16 Client: BPCL-KOCHI REFINERY A307-IS-EE-MR-6107 A

Page 55 of 222
Sheet 4 of 5
File Name: C:\Documents and Settings\b276\Desktop\MR [Link]
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited

LIST OF ATTACHMENTS
REVISION
SL. REV. REV. REV. REV.
DOCUMENT TITLE DOCUMENT NO.
No.
DATE DATE DATE DATE
STANDARDS
35 Name plate for shell & tube 3
7-15-0017
exchangers (No of sheets 1)
36 Tolerances (shell & tube 7-15-0019 3
exchangers) (No of sheets 3)
In case of any subsequent revision of MR or PR, only revised sheets of the
attachments listed above shall be issued alongwith the revision.

GENERAL NOTES:
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.

Project: INTEGRATED REFINERY EXPANSION PROJECT

ENGINEERS INDIA LIMITED REQUISITION NO. REV.

16 Client: BPCL-KOCHI REFINERY A307-IS-EE-MR-6107 A

Page 56 of 222
Sheet 5 of 5
File Name: C:\Documents and Settings\b276\Desktop\MR [Link]
 Format No.: EIL-1641-1923 Rev.1

Engineers India Limited Status

Vendor Drawing/ Document Submission Schedule Date
Client: BPCL-KOCHI REFINERY Project: INTEGRATED REFINERY EXPANSION PROJECT Vendor Name:

Item Description: HEAT EXCHANGER SS- PR No.: Address:

DUPLEX
Date of LOI:

PO No.:
Date of PO: City:

Page 57 of 222
EIL Originating Department: PRESSURE VESSELS Contact Person(EIL): Contact Person: Fax:
Phone: Email:

Drg./ Doc. Nomenclature Category Scheduled Form

[Link]. Equipment Number as per EIL Vendor Data Vendor Drg. / Doc. Numbe Vendor Drg./ Doc. Title Electronic Remarks
Review (R) / date of 1st
Requirement Records (I) Submission (E)/ Print (P)
 The drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they
will not be reproduced, copied, exhibited or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use.
BPCL-KR

SWS-II, IREP

NEW DELHI
0
REV.

ENGINEERS INDIA LIMITED

DATE
27.09.2012

FOR
REVISION

TUBE LAYOUT

ITEM NO: ISW-E-201A/B

ISSUED FOR ENGINEEERING
BY
DKS
RR
CHECKED

DRAWING NO.
SS
APPD.

A307-ISW-05-45-4201
APPD.

0
REV.

1-1641-0504 REV.0 A4-210x297

Page 58 of 222
 SPECIFICATION FOR SACRIFICIAL Specification no.
ANODE CATHODIC PROTECTION FOR
A307-06-42-SP-12-04
COOLERS AND CONDENSERS,
BPCL, KOCHI REFINERY
Rev. A
Page 1 of 6

SPECIFICATION
FOR
SACRIFICIAL ANODE CATHODIC
PROTECTION SYSTEM FOR
COOLERS AND CONDENSERS

(SMMS)

BPCL, KOCHI REFINERY

A 15.11.12 ISSUED WITH MR S. Das R. Chaudhury R. Chaudhury

Rev. Prepared Checked Approved
Date Purpose
No by by by

Format No. EIL-1641-1924 Rev.1 Copyright EIL – All rights reserved

Page 59 of 222
 SPECIFICATION FOR SACRIFICIAL Specification no.
ANODE CATHODIC PROTECTION FOR
A307-06-42-SP-12-04
COOLERS AND CONDENSERS,
BPCL, KOCHI REFINERY
Rev. A
Page 2 of 6

CONTENTS

SL. NO. DESCRIPTION PAGE NO.

1.0 SCOPE 3

2.0 ANODE DETAILS 3

3.0 PAINTING 4
4.0 ACCEPTANCE TESTS FOR ANODES 5

5.0 VENDOR DATA REQUIREMENT 6

6.0 TEST REPORTS 6

Format No. EIL-1641-1924 Rev.1 Copyright EIL – All rights reserved

Page 60 of 222
 SPECIFICATION FOR SACRIFICIAL Specification no.
ANODE CATHODIC PROTECTION FOR
A307-06-42-SP-12-04
COOLERS AND CONDENSERS,
BPCL, KOCHI REFINERY
Rev. A
Page 3 of 6

1.0 SCOPE

This specification gives the material and installation requirements for the sacrificial anode cathodic
protection system for coolers and condensers for BPCL-Kochi refinery.

2.0 ANODE DETAILS

2.1 ANODE COMPOSITION AND ELECTROCHEMICAL PROPERTIES

COMPOSITION

Anodes shall be high purity Magnesium alloy of following composition conforming strictly to
grade AZ-63 of ASTM B 843.

Fe 0.003 % Max by wt %
Si 0.10 % Max .by wt %
Cu 0.02% Max by wt %
Zn 2.5-3.5% by wt %
Al 5.3 – 6.7% by wt %
Mn 0.15-0.7 by wt %
Ni 0.002% Max. by wt %
Others Total 0.3 % Max
Mg Remainder

ELECTROCHEMICAL PROPERTIES

Magnesium anode shall have minimum following guaranteed values in 3.4 % NaCl solution at room
temperature

AH capacity 1100 -1200 AH per Kg.

Closed circuit Potential - 1.45 to -1.5 V (v/s SCE)

At 0.6 mA/cm2 anode
Current density

2.2 ANODE MAKE

Following are the suggested list of anode manufacturers.

- M/s Scientific Metal, Karaikudi

- M/s Cathodic Control Company, Bangalore

- M/s Golconda Corrosion Control, Hyderabad

- Electro-protection Services, Chennai

- M/s Corrpro, Sharjah (Indian representative Corrpro Corrosion Control India (Pvt.)
Limited, Mumbai

Vendor can propose other anode manufacturers also in which case following information to be given
for approval of anode manufacturer before procurement of anodes.

- Past supply records since last 5 years along with name of purchaser.

Format No. EIL-1641-1924 Rev.1 Copyright EIL – All rights reserved

Page 61 of 222
 SPECIFICATION FOR SACRIFICIAL Specification no.
ANODE CATHODIC PROTECTION FOR
A307-06-42-SP-12-04
COOLERS AND CONDENSERS,
BPCL, KOCHI REFINERY
Rev. A
Page 4 of 6

- Electrochemical performance data obtained by long term laboratory tests for closed circuit
potential and anode capacity tests at five different anode current densities of 0.05mA/cm2,
0.1mA/cm2, 0.2mA/cm2, 0.3mA/cm2 and 0.6mA/cm2 carried out at independent laboratory.

2.3 ANODE SHAPE & DIMENSION

Anodes shall be rectangular plate type having following dimension and weight.

Anodes shall be any one or combination of following dimensions and weight having continuous
cast-in electro-galvanized mild steel insert made of 25 x 3 flat of minimum length of 450 (for
300mm long anodes)/270mm (for 120mm long anodes) located centrally in the anode and running
continuously along the length of the anode as shown in the enclosed drawing no. A307-06-42-SK-
03.

300 x 240 x 50 mm thick – 6.0 kg each (net wt nominal)

300 x 120 x 50 mm thick – 3.0 kg each (net wt nominal)
120 x120 x 50 mm thick -- 1.0 kg each (net wt nominal)

2.4 ANODE QUANTITY

Schedule of anodes giving type shape, dimension and quantity for each coolers/condenser is given in
Annexure-I of this specification.

2.5 ANODE FIXING/MOUNTING ARRANGEMENT

Anodes shall be located on pass partition plates, and on floating head dish. In addition to above, few
anodes can be mounted on channel cover also. In any case, each compartment inside the channel
and floating head must be having minimum two anodes. For carbon steel channel, having fixed tube
sheet made of Duplex steel or other stainless alloys where magnesium anodes are to be installed, a
minimum separation of 300 mm must be maintained between tube sheet and any anode located
nearest to tube sheet. At least 1-2 anodes to be mounted on each partition plate.

Plate Type Anodes shall be fixed by welding the anode insert to the pass partition plate, channel,
channel cover, floating head dish etc.

Typical fixing method of Plate Anode is given in drawing no. A307-06-42-SK-03, rev A (2 Sheets).

In the installation of each anode good metal to metal contact must be ensured by proper supervision.

While installing anodes, it shall be ensured that good electrical contact is present between tube sheet
and pass partition plates and partition plate to channel cover or floating head. If not then
arrangement by small cable connection should be made.

3.0 PAINTING

3.1 PAINTING FOR ALL CARBON STEEL COMPONENTS OF CHANNEL

3.1.1 Surface preparation

After high pressure water cleaning complete removal of rust, old paint by dry abrasive blasting to
white metal finish to Sa 2 1/2 Swedish standard

3.1.2 Paint system

i) Two pack high build amine cured phenolic epoxy primer 100 microns DFT

ii) Two component high build amine adduct cured phenolic epoxy
Format No. EIL-1641-1924 Rev.1 Copyright EIL – All rights reserved
Page 62 of 222
 SPECIFICATION FOR SACRIFICIAL Specification no.
ANODE CATHODIC PROTECTION FOR
A307-06-42-SP-12-04
COOLERS AND CONDENSERS,
BPCL, KOCHI REFINERY
Rev. A
Page 5 of 6

coating (Volume solid content 66% min) 100 microns DFT

iii) Two component high build amine adduct cured phenolic epoxy
finish coat (Volume solid content 66% min) 100 microns DFT

Total DFT 300 microns

Paint application procedure shall be as per paint manufacturer procedure

3.1.3 Suggested vendor names

Hempel paints
PPG protective & Marine coatings
Berger paints
Akzo Nobel (international)
Jotun

3.2 PAINTING FOR MAGNESIUM ANODES (END FACES), DSS TUBE SHEETS OR DSS
FLOATING HEAD DISH COMPONENTS

3.2.1 Surface Preparation

After high pressure water cleaning, removal of dirt, grease by power tool cleaning to metal finish to
ISO St 3.

3.2.2 Paint System

i) Primer - As per Paint Manufacturer Specification.

Finish Coat - As per 3.1.2 (ii) and 3.1.2 (iii) above to total DFT of 200 microns.

4.0 ACCEPTANCE TESTS FOR ANODES

Before delivery of the anodes, anode manufacturer shall furnish results of following tests from an
independent reputed laboratory for EIL approval.

4.1 CHEMICAL ANALYSIS

Spectrographic analysis of ‘as cast’ anodes shall be carried out for all the constituent elements and to
be reported in wt%. Analysis shall be made for all constituent elements as given in SEC 2.1 above.
Chemical analysis should be done on minimum 3 samples representative of different heats for
magnesium and 3 samples for iron anodes representing different heats. In case only one heat is
utilized during anodes casting, then of 3 samples, one should be taken during start of pouring, one
during from end of heat and one from middle of heat. Samples shall be drawn in presence of third
party inspection agency.

4.2 OPEN CIRCUIT POTENTIAL TEST

For this purpose 3 samples for Mg and 3 for Iron shall be tested and sampling shall be done as
similar to chemical analysis. Pencil samples of size 14 mm dia x 100 mm long shall be cast during
production. Each sample should be properly marked with heat nos. Samples shall be drawn in
presence of third party inspection agency. Synthetic sea water conforming to ASTM D 1144 at
ambient temperature should be the electrolyte in which test shall be done for a duration of 96 hours.
Exposed length of the samples in the electrolyte should be 70 mm. Periodic recording of potential of
anodes samples with reference to saturated calomel electrode at every 24 hours should be
recorded.
Format No. EIL-1641-1924 Rev.1 Copyright EIL – All rights reserved
Page 63 of 222
 SPECIFICATION FOR SACRIFICIAL Specification no.
ANODE CATHODIC PROTECTION FOR
A307-06-42-SP-12-04
COOLERS AND CONDENSERS,
BPCL, KOCHI REFINERY
Rev. A
Page 6 of 6

4.3 ANODE CAPACITY TEST & CLOSED CIRCUIT POTENTIAL TEST

Routine anode capacity test and closed circuit potential test to be performed as per DNV-RP-B-401,
Appendix-A. Test shall be conducted on the same 6 samples which had been exposed to open
circuit potential test. Exposed length of the sample in the electrolyte shall be 70 mm. Thus anode
capacity test shall be performed after completion of open circuit potential test.

Both open circuit potential and closed circuit potential shall be measured against saturated
calomel electrode.

All the test results of item 4.1, 4.2, 4.3 shall be properly documented along with procedure and
description of various tests. Delivery shall be made only after approval of test results by EIL. All
tests to be witnessed and certified by third party inspection agency (TUV, BV. Lloyds, DNV).

5.0 VENDOR DATA REQUIREMENT

Vendor to furnish following information for approval before start of anode manufacturer and
installation.

i) Anode quantity for each cooler

ii) Anode fabrication drawing
iii) Anode installation arrangement for each cooler and fixing arrangement.

6.0 TEST REPORTS

Following test reports, with clearly mentioning of item tag no. for which test reports have been
generated, to be submitted to EIL, for approval before delivery of anodes.

i) Chemical Analysis (Refer 4.1 above).

ii) Electrochemical tests results (Refer 4.2 & 4.3 above)
iii) Electrical continuity tests between anode and anode insert at anode
manufacturer shop
iv) Individual anode dimension and weight at anode manufacturer shop
v) Visual examination of individual anode for casting quality check at anode
manufacturer shop

(Anodes shall be free of burrs, shrinkage, porosity, voids and sharp edges)

All Testing/ Inspection under item 6(i) to 6(v) shall also be witnessed and certified by third party
inspection agency.

NOTE: Inspection reports for 6(iii), 6(iv) and 6(v) above shall be approved by regional EIL
inspection office while results for 6(i) and 6(ii) shall be reviewed and approved by EIL, New
Delhi.

Format No. EIL-1641-1924 Rev.1 Copyright EIL – All rights reserved

Page 64 of 222
 ANODE SCHEDULE ANNEXURE-1
Spec. no: A307-06-42-SP-12-04, Rev. A
ITEM NO ANODE TYPE ANODE ANODE QUANTITY ANODE MASS (EACH
SHAPE/DIMENSION (EACH SHELL) SHELL)
Plate/300X240X50 4 nos. (Channel) 24 Kgs. (Channel)
ISW-E-201A/B Magnesium
Plate/300X120X50 6 nos. (Channel) 18 Kgs. (Channel)

Note:

1. All channel and floating head components including tube sheets to be painted as per specification
no. A307-06-42-SP-12-04, Rev. A.
2. No anodes will be provided in the floating head dish.

Page 65 of 222
Page 66 of 222
Page 67 of 222
Page 68 of 222
Page 69 of 222
Page 70 of 222
Page 71 of 222
Page 72 of 222
 JOB SPECIFICATION FOR SPECIFICATION NO.
SHELL & TUBE HEAT EXCHANGERS A307-16-46-SP-6107
IREP, KOCHI Rev A
Page 1 of 7

JOB SPECIFICATION
FOR
SHELL & TUBE TYPE HEAT EXCHANGERS

A 16.11.2012 ISSUED FOR BIDS RKK AT KA

Rev. No Date Purpose Prepared by Checked by Approved by

Format No. EIL 1641-1924 Rev. 1 Copyrights EIL – All rights reserved

Page 73 of 222
 JOB SPECIFICATION FOR SPECIFICATION NO.
SHELL & TUBE HEAT EXCHANGERS A307-16-46-SP-6107
SWS, IREP, KOCHI Rev A
Page 2 of 7

1. The drawings issued for bids are strictly for quotation purpose. The drawing with revision if
required shall be issued along with Purchase Requisition for drawing preparation and
fabrication etc. On placement of order the successful vendor can proceed with the
procurement of major material for ordered items based on the specifications, drawings and
requirements of this requisition.
2. Vendor to quote item wise price. Basis of pricing shall be strictly as per Scope of Work and
Supply.
3. All materials required for fabrication, testing and inspection shall be supplied by vendor. No
material shall be supplied as "FREE ISSUE" by owner.
4. It shall be entirely the vendor's responsibility to ensure compliance to codes specified for
residual design, fabrication, testing etc. and to all requirements of Requisition including its
specifications / drawings after the order is placed. In view of this, the fabrication drawings
prepared by vendor will be reviewed by EIL to the following extent only :
i) Nozzle data, orientation and location, saddle location, dimensions for interfacing.
ii) Pass partitions arrangement, tube layout and bundle detail.
iii) Design data and materials of construction.
iv) Critical details like tube to tubesheet joint detail.
Other details of fabrication drawings submitted shall only be for information/records of EIL
and vendor to fabricate, supply equipment based on his responsibility of ensuring compliance
to EIL PR requirements including drawings, specifications etc. Vendor to note that approval
of documents does not mean approvals of any deviations contained therein. Such deviations
if noticed at anytime, even after delivery, same to be rectified as per requisition by vendor.
5. Vendor must ensure that all the vendor documents are thoroughly checked and approved at
vendor's end by vendor's competent engineer and responsible engineering office in charge
before the same are submitted to EIL for review.
6. The tube bundles for the following items are interchangeable among themselves, and the
same shall be checked at the vendor shop prior to dispatch:
Sl. No. Item Nos.

1 ISW-E-201 A & ISW-E-201 B

7. Test ring assembly shall be stuffing box type in accordance with Fig. E-4.13.2 of TEMA.
Drawing for test rings/test flanges shall be furnished by the vendor separately.
Vendor to design and supply test rings/test flanges including all testing accessories
separately in accordance with following instructions:

Individual test rings/test flanges as listed against the items (refer sht 2 of spec # A307-
16-46-SS-6107).

Common test rings/test flanges for following items:

Sl. No. Item Nos.

- NIL

All testing materials /accessories to be provided by vendor, even if not specified in the
equipment datasheet.

Format No. EIL 1641-1924 Rev. 1 Copyrights EIL – All rights reserved
Page 74 of 222
 JOB SPECIFICATION FOR SPECIFICATION NO.
SHELL & TUBE HEAT EXCHANGERS A307-16-46-SP-6107
SWS, IREP, KOCHI Rev A
Page 3 of 7

8. Cathodic protection/ painting requirements shall be provided for following items as per
enclosed SMMS specification A307-06-42-SP-12-04.

[Link]. Item Nos.

1 ISW-E-201 A & ISW-E-201 B

Vendor must submit anode test reports as required in the anodes specification for EIL-
SMMS‟s approval before start of the anodes manufacture. This shall be “HOLD” point for
Inspection.
9. While preparing fabrication drawing it shall be endeavored to cover all fabrication details in
minimum number of drawings, not exceeding 5 in any case. There shall be a separate
drawing for gaskets. Preparation of fabrication drawing will also include developing tube
layouts as under.
o Based on enclosed tube layouts.

Based on indicative tube layouts and Guide lines issued with this requisition.
The indicative tube layouts for the items covered in this requisition are issued to the vendor
for developing detailed tube layouts in line with the Guide lines issued. The detailing will call
for providing tie rods, spacers, sealing strip/sliding strips, seal rods, eye bolts, plugs for eye
bolts, inserts for eye bolts in case of clad tube sheets etc. Vendor is expected to consider the
aspects and base his quotation accordingly. No extra cost shall be admissible on this
account.
10. Vendor is expected to quote strictly in accordance with the requirement of the requisition.
11. ACCEPTABLE ALTERNATIVES:
I. SA 516 Gr 70 is also acceptable in place of SA 516 Gr 60 for following items nos.
a) Shell side only
b) Tube side only
c) Both Shell & Tube sides
II. Forgings can be used in place of plates or pipes wherever the stress values are
same or higher.
III. Higher thickness for reinforcement pad, stiffeners and non-pressure parts shall be
acceptable
IV. For tube sheets, weld deposit can be acceptable in place of cladding provided all the
requirements of EIL specification 6-15-0001 and Cl. 28 of this specification shall be
complied.
V. For IBR items SA192 tubes instead of SA179 tubes are also acceptable, provided
a) Tubes shall be procured in cold drawn condition.
b) Hardness of tubes shall be limited to 72 HB maximum
12. Vendor shall comply with clause 1.2.2 of 6-15-0001 in respect of following items falling under
the purview of IBR.
Sl. No. Item Nos.

NIL

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Page 4 of 7

13. Hardness limits of various material for nozzle flange & RTJ gaskets are as follows:

FLANGES GASKET

HARDNESS
MATERIAL HARDNESS (BHN) MATERIAL
(BHN)
C.S 140 (Min) SOFT IRON 90 (Max.)
1 Cr TO 5 Cr 150 (Min) 5 Cr- ½ Mo 130 (Max.)
9 Cr 160 (Min) 5 Cr-½ Mo, 9 Cr-1 Mo 140 (Max)
SS 304, 316 150 (Min) SS 304L, SS 316L 160 (Max)
SS304L,316L 140 (Min) SS 304L, SS 316L 160 (Max)
SS321,SS347 170 (Min) SS 321L, SS 347 160 (Max)

14. Positive material identification (PMI), vendor shall ensure that all alloy steel and stainless
steel materials are properly identified and finally check tested by a PMI analyzer before
dispatch of equipment as per 6-81-0001.
15. Metric threads shall be used for all non-standard flanges. However ASME flanges may have
threads as per American standards.
16. For the items where tube bundles are interchangeable, it is vendor‟s responsibility to ensure
all the materials; dimensions of the tube bundle are same. In case of any discrepancy,
vendor shall bring the same to EIL notice and EIL decision shall be final and binding on the
vendor.
17. During welding of nozzles in exchanger, if back gouging is required, gauging electrodes
should be used instead of grinding to avoid / minimize the reduction in the thickness of
nozzle pipe.
18. All the reinforcement pad tell-tale holes should be tapped properly and plugged with hard
grease. No grub screws to be provided.
19. Vendor shall ensure that all data folder documents including the “AS BUILT DRAWING” are
updated & complete in all respect & incorporate all suggestions/correction informed by EIL-
Inspection while obtaining certificate of completeness from Inspection.
20. Vendor shall furnish list of drawings/ documents with schedule of submission of
drawings for approval by EIL. The same shall be submitted to EIL immediately after
placement of order. Drawing index duly updated to be submitted with each
submission of documents.
21. Refer spec.6-78-0001 & 6-78-0003. Final documentation shall be submitted in soft copy in
CD form in 2 sets in addition to the specified requirements of documentation.
22. All mandatory spares shall be listed separately along with description, item no., detailed
specifications, name of supplier etc.
23. Note-1 on exchanger setting plan drawing is not relevant to vendor.
24. The heat exchangers should have free movement at sliding end on the supports to avoid any
restriction during thermal expansion. The saddle of the exchanger should be at centre of the
foundation bolt slot during erection. Only SS shims shall be used for equipment alignment.
25. Torque values required for tightening of bolts shall be specified in vendor documents.

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Page 5 of 7

26. Nozzle schedule/thickness indicated on the drawings are minimum required. It shall be
fabricator‟s responsibility to select the nozzle schedule so that shrinkage or warping occurs
during weld overlay.
27. Where ever expanded tube to tubesheet joint are specified and vendor is not able to meet
the Fr value in mock up, EIL reserves a right to ask vendor to provide strength welded tube
to tube sheet joint without any cost & delivery implication.
28. Vendor must ensure minimum thickness of undiluted finished weld overlay as per spec. 6-
15-0001 and shall take special precaution to ensure the same. Vendor to take suitable
allowance on machining in this regard so that minimum undiluted thickness is guaranteed
after machining. Vendor to qualify WPS/PQR and submit documents to the inspecting
authority for approvals before proceeding with the fabrication.
Also Refer clause 4.3.9 of EIL specification 6-15-0001. The following additional requirements
shall also be complied. “All weld overlays shall be tested for iron pick-up after each pass
during welding in addition to other tests stipulated. In case of weld overlay failure due to poor
workmanship while in service during the warranty period, the affected component shall be
replaced by vendor without any cost and delivery implication”.
29. Wherever Duplex / Super Duplex metallurgy is specified vendor to comply all
requirements of specification no. 6-79-0015 & 6-79-0016
30. Wherever stress relieving is mentioned in mechanical datasheet, same shall be considered
PWHT.
31. The clause no. 2.4 of specification 6-15-0001 for „Equivalent Material‟ stands deleted.
32. Equipment(s) having length more than 20 meters and / or forming “Gross Vehicle
Weight” (weight of equipment(s) & weight of vehicle clubbed together) more than 49
Metric Tones shall be transported on Hydraulic axles only with compliance to all
statutory norms of authorities concerned.
Suppliers / Transporters to check the requirements as per latest guidelines issued by
ministry of surface transport before shipping the equipment.

33. For consignments, a GPS tracking system should be installed to monitor movement of
consignment if the equipment(s) / equipment sections meets any of the below
criteria:
a) Overall diameter (dimension) inclusive of nozzle projection exceeds 5.5 meters.
b) Length more than 25 meter.
c) Weight over 100 Metric Tones.

34. When spot radiography is specified the extent of radiography defined in

Clause 5.3 of EIL specification 6-15-0001 shall be replaced as follows:

Each category A or B pressure containing weld shall be spot radiographed in

accordance with ASME Section-VIII Division-I, paragraph UW-52 as a minimum
requirement. Each Spot radiograph shall be a minimum of six inches (150mm)
in length and minimum one spot shall be selected in each circumferential &
longitudinal seam. Additionally at least one T-joint in each circumferential
seam shall also be selected. Welds from each welding procedure,
welded/welding operator shall be examined.

35. For CS/LAS equipment only:

All production welding shall be examined by RT. In case vendor want to perform UT by
TOFD technique in lieu of RT the same is acceptable subject to the following:

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Page 6 of 7

a) Thickness of plate is greater than 38mm.

b) With Code Case 2235, Automated UT incorporating TOFD and pulse echo
probes or TOFD and Phased Array mounted on the same chassis that
automatically traverses along the joints to be inspected and displaying both
results simultaneously on a single screen may be considered in lieu of RT.

c) Calibration block of similar material/thickness shall be used. Calibration block

shall have suitable notches to simulate longitudinal as well as transverse cracks
on outside and inside surface. Setup should be capable of detecting defects on
outside as well as inside while scanning from one surface only.

d) The system that is proposed to be deployed in lieu of radiography shall be

submitted along with the track record prior to use for EIL review. The vendor shall
demonstrate successfully the capability of AUT machine and the defects
evaluation in the same screen during the site visit of EIL inspector/EIL
representative. Based on which, the approval of the parties and their AUT
system shall be given.

e) Qualified NDT persons shall be deployed to perform UT.

36. INSPECTION

Inspection requirements are as mentioned hereunder.

All materials including those used for internals shall be procured with stage-wise
inspection. Stage wise and final inspection of equipments and its components
shall be carried out by following:

a) For foreign Vendors: Stagewise & final inspection of the equipment including
all components and internals shall be carried out by third party inspection
agency. Quoted price shall include for the same.

b) For indigenous Vendors: EIL shall be inspection agency for equipments and
its indigenous components. Incase internals/forging/plates etc. are procured
from abroad, the inspection shall be carried out by third party inspection
agency. Quoted price shall include for the same. Charges for EIL inspection to
be borne by the OWNER.
c) For acceptable third party inspection agencies, refer commercial documents.

IBR items to be inspected by IBR or Agency approved by IBR. All cost towards
IBR inspection shall be borne by the vendor.
37. TECHNICAL DOCUMENTATION REQUIRED WITH BID
The technical part of the bid document shall contain following:
o Duly filled-in, signed and stamped comment/query sheet.
o Deviation Schedule Technical, duly filled-in, stamped and signed.
o Any other documents as required in the MR.
Unpriced Price Schedule (with prices left blank) must indicate following:

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 JOB SPECIFICATION FOR SPECIFICATION NO.
SHELL & TUBE HEAT EXCHANGERS A307-16-46-SP-6107
SWS, IREP, KOCHI Rev A
Page 7 of 7

Items quoted Refer Scope of work & supply Spec. No A307-16-46-SS-6107.

o Name of third party inspection agency.

INDICATES APPLICABILITY.

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 SCOPE OF WORK & SUPPLY SPECIFICATION NO.
FOR SHELL & TUBE HEAT EXCHANGERS A307-16-46-SS-6107
SWS, IREP, KOCHI Rev A
Page 1 of 5

SCOPE OF WORK & SUPPLY

FOR
SHELL & TUBE HEAT EXCHANGERS

A 16.11.2012 ISSUED FOR BIDS RKK AT KA

Rev. No Date Purpose Prepared by Checked by Approved by

Format No. EIL 1641-1924 Rev. 1 Copyrights EIL – All rights reserved

Page 80 of 222
 SCOPE OF WORK & SUPPLY SPECIFICATION NO.
FOR SHELL & TUBE HEAT A307-16-46-SS-6107
EXCHANGERS Rev A
SWS, IREP, KOCHI Page 2 of 5

SCOPE OF WORK AND SUPPLY

Bidder’s scope of work and supply shall be as follows and price shall include the following.
1. Residual design & engineering.
2. Complete equipment supply (total shells as specified) as per requirements of MR.
3. Supply of test ring & test flange as per requisition.
4. Supply of following spares.
a) Mandatory Spares
Gaskets 400%
Bolting 20% (Minimum 4 Studs and 8 Nuts per joint)

5. Supply of Torque Wrenches for item no. ISW-E-201 A/B as per Cl. 3.3.3 of EIL spec [Link]
of same shall be included in base price of each item.
6. The weights indicated on EIL engg. drawings do not form the basis for offer, since these are
approximations only.
7. Inspection as per General Purchase Condition.
8. Complete documentation including submission of design calculations, As-Built dossier, QAP etc.
9. Any other requirements specified in requisition.
EQUIPMENT SCHEDULE
QUANTITY
SL
ITEM NO. SHELLS PER NO. OF TEST NO. OF TEST NO. OF DUMMY
NO NO. OF UNITS
UNIT RINGS FLANGES SHELLS
1 ISW-E-201 A/B ONE TWO TWO - -

NOTES:
1. The submission of prices by vendor shall be construed to mean that he has confirmed
compliance with all technical specification of the corresponding item (s).
2. Vendor shall submit the above equipment schedule duly filled in with his offer.

:
Vendor’s Name
Vendor’s Signature
:
With Seal/ Stamp

Date :

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 SCOPE OF WORK & SUPPLY SPECIFICATION NO.
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EXCHANGERS Rev A
SWS, IREP, KOCHI Page 3 of 5

PRICES FOR FUTURE ADDITIONS / DELETIONS OF CLEATS ETC.

DESCRIPTION PRICE LIST

1. Indicate charges for the following for future
addition/deletion of cleats etc. with material :
External support clips per Kg. Basis : :
IS: 2062 GRB :
SA 516 Gr. 60
:
SA 516 Gr. 70
SA 240 S32750 :

The schedule of rates for addition / deletion of nozzles shall also be submitted as per sht. 4.

Vendor’s Name :

Vendor’s Signature
:
With Seal/ Stamp

Date :

Format No. EIL 1641-1924 Rev. 1 Copyrights EIL – All rights reserved
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 SCOPE OF WORK & SUPPLY SPECIFICATION NO.
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EXCHANGERS Rev A
SWS, IREP, KOCHI Page 4 of 5

SCHEDULE OF RATES FOR ADDITION / DELETION OF NOZZLES

MATERIAL: KCS

CLASS 150 CLASS 300 CLASS 600

(WN RF FLANGE) (WN RF FLANGE) (WN RF FLANGE)
Without With Without With Without With
Nominal Size
Blind Flange Blind Flange Blind Flange Blind Flange Blind Flange Blind Flange
1 ½"

2"

3"

4"

6"

8"

10"

12"

14"

16”

18”

20"

24"

NOTES:
1. MATERIAL SPECIFICATION FOR NOZZLE COMPONENTS SUCH AS NOZZLE NECK, FLANGE.
REINFORCEMENT PAD, NOZZLE STIFFENERS, STUDS, NUTS AND GASKETS SHALL BE IN ACCORDANCE
WITH ENGINEERING DRAWINGS. NOZZLE REINFORCEMENT AND PROJECTION DETAIL CAN BE WORKED
OUT BASED ON DATA AVAILABLE IN EXCHANGER DRAWINGS IN THIS REQUISITION.

2. SCOPE OF SUPPLY OF NOZZLE COMPONENTS SHALL BE AS PER MATERIAL REQUISITION.

3. THE RATES QUOTED SHALL INCLUDE SUPPLY OF NOZZLE NECK, FLANGE STIFFENER, STUDS, NUTS
AND GASKETS (WHEN SUPPLIED WITH BLIND FLANGE) AND ASSOCIATED FABRICATION AND TESTING.

4. PRICES, IF VARYING, FOR VARIOUS NOZZLE NECK WALL THICKNESSES SHALL BE INDICATED CLEARLY.

5. VENDOR MUST FILL-IN ALL THE COLUMNS MENTIONED ABOVE.

Vendor’s Name :

Vendor’s Signature :
With Seal/ Stamp

Date :

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 SCOPE OF WORK & SUPPLY SPECIFICATION NO.
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EXCHANGERS Rev A
SWS, IREP, KOCHI Page 5 of 5

SCHEDULE OF RATES FOR ADDITION / DELETION OF NOZZLES

MATERIAL: KCS (HIC RESISTANT)

CLASS 150 CLASS 300 CLASS 600

(WN RF FLANGE) (WN RF FLANGE) (WN RF FLANGE)
Without With Without With Without With
Nominal Size
Blind Flange Blind Flange Blind Flange Blind Flange Blind Flange Blind Flange
1 ½"

2"

3"

4"

6"

8"

10"

12"

14"

16”

18”

20"

24"

NOTES:
1. MATERIAL SPECIFICATION FOR NOZZLE COMPONENTS SUCH AS NOZZLE NECK, FLANGE.
REINFORCEMENT PAD, NOZZLE STIFFENERS, STUDS, NUTS AND GASKETS SHALL BE IN ACCORDANCE
WITH ENGINEERING DRAWINGS. NOZZLE REINFORCEMENT AND PROJECTION DETAIL CAN BE WORKED
OUT BASED ON DATA AVAILABLE IN EXCHANGER DRAWINGS IN THIS REQUISITION.

2. SCOPE OF SUPPLY OF NOZZLE COMPONENTS SHALL BE AS PER MATERIAL REQUISITION.

3. THE RATES QUOTED SHALL INCLUDE SUPPLY OF NOZZLE NECK, FLANGE STIFFENER, STUDS, NUTS
AND GASKETS (WHEN SUPPLIED WITH BLIND FLANGE) AND ASSOCIATED FABRICATION AND TESTING.

4. PRICES, IF VARYING, FOR VARIOUS NOZZLE NECK WALL THICKNESSES SHALL BE INDICATED CLEARLY.

5. VENDOR MUST FILL-IN ALL THE COLUMNS MENTIONED ABOVE.

Vendor’s Name :

Vendor’s Signature :
With Seal/ Stamp

Date :

Format No. EIL 1641-1924 Rev. 1 Copyrights EIL – All rights reserved
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 GUIDE LINE TO VENDOR REGARDING SPECIFICATION NO.
TUBE LAYOUT PREPARATION A307-16-46-TL-6107
SWS, IREP, KOCHI Rev A
Page 1 of 3

GUIDE LINE TO VENDOR

REGARDING
TUBE LAYOUT PREPARATION

A 16.11.2012 ISSUED AS JOB SPECIFICATION RKK AT KA

Rev. No Date Purpose Prepared by Checked by Approved by

Format No. EIL 1641-1924 Rev. 1 Copyrights EIL – All rights reserved

Page 85 of 222
 GUIDE LINE TO VENDOR REGARDING SPECIFICATION NO.
TUBE LAYOUT PREPARATION A307-16-46-TL-6107
SWS, IREP, KOCHI Rev. A
Page 2 of 3

SCOPE
Vendor shall develop detailed tube layout drawings based on the tube layouts, the guidelines
given below and other attachments of the specification. Contractor can proceed with drilling of
tubesheets, baffles, and support plates only after the detailed tube layout drawings have been
reviewed by EIL in writing. Any conflict between the tube layout/guidelines/other requirements of
the requisition shall be brought to EIL's notice and EIL's decision on the same shall be final and
binding on the vendor without any cost/time implication after the order.
GUIDELINES
1. Sealing strips shall be as indicated on the drawings. Sealing strips minimum width to be 25mm,
however minimum clearance between tube OD to sealing/sliding strip to be 5 mm. The actual
width of the sealing strips to be calculated based on a minimum clearance of 5mm between tube
OD and the baffle OD. The sealing strips shall extend from first to last baffle unless when they are
required to hold the bundle (i.e. there is no tie rod placed within 50 mm distance of the sealing
strip), in which case they shall extend from stationary tubesheet to last support plate. Ensure that
sealing strips/tie rods do not obstruct nozzle opening. Attachment to stationary tubesheet shall be
as per EIL Standard 7-15-007. Sealing strip thickness shall be 8 mm (min). However the sealing
strip thickness shall not be less than twice corrosion allowance. Sealing strips shall extend up to
baffle OD and shall not be extended up to shell ID.
2. Impingement plate shall be held by tie rods/sealing strips/sliding strips. Extra tie rods shall be
provided if necessary to hold the impingement plate. Impingement plate may be welded to shell in
fixed tubesheet exchangers only. In such case impingement plate in material shall be same as that
of shell. Width of impingement plate shall be as indicated in the tube layout. Length of
impingement plate along the shell, if not specified in the Setting Plan drawing shall be taken as
nozzle ID + 50mm.
3. In case of 45o & 90o tube patterns, through clear lanes shall be provided for cleaning outside of
tubes and no tie rod, seal strip/seal rod/sliding strip shall interface with these lanes.
4. The notches in baffle for sealing strips/sliding strips shall be the strip thickness + 0.5mm.
5. Width of sliding strips to be maximum keeping a gap of 5 mm between the tube and sliding strip.
However, minimum thickness & width of sliding strip shall be as given in Table-1. Any change in
minimum width and thickness shall be brought to EIL's notice and EIL's decision shall be final. The
sliding strip shall extend from last support plate to stationary tubesheet. Attachment of sliding strip
to tubesheet shall be as per EIL STD 7-15-007. To facilitate bundle insertion/withdrawal a
maximum of 0.8mm clearance between the shell ID and sliding strip to be provided.
6. For removable bundles, eye bolts shall be provided on the channel side face of stationary
tubesheet and located approximately diametrically opposite. In case of four eye bolts, these shall
be spaced along the circumference of tube sheet at approximately diametrically opposite ends.
For cladded tubesheets on channel side, alloy base plugs as per standard drawings shall be
used. Eye bolt size shall be as per EIL Standard 7-15-0008 and shall be selected based on a
bundle pulling force of 1.5 times bundle weight. Eye bolt holes shall not be drilled through the
tubesheet thickness. Location to be such as to distribute loads on tube sheet evenly.
7. The ligament between eye bolt hole edge and tubesheet edge/tube hole shall be minimum 6 mm.
8. For 'S' & 'T' type exchangers, support plate shall be provided with maximum cuts at top & bottom
to clear top/bottom row of tubes and encompassing full width of the sliding strips. The window cut
in the middle shall be such that at least 50% of the total numbers of tubes are supported. The
minimum ligament between the tube OD (top/ bottom row) and the support plate cut shall be 15
mm.
In case of `U' tube exchangers, the support plate, if required near `U' bend, shall be located on the
straight length portion, 50 mm from tangent line of `U' tubes.
For `G', `H' type exchangers, support plates shall be provided at the centerline of shell nozzle and
shall be provided with notches as indicated below.
For `K' type exchangers, full support plates without cuts and notches shall be provided at a
spacing not exceeding 85% of the maximum unsupported tube length given in TEMA.

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 GUIDE LINE TO VENDOR REGARDING SPECIFICATION NO.
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SWS, IREP, KOCHI Rev. A
Page 3 of 3

9. Pass lane width given in the tube layout are from tube centre to tube centre across the pass
partition lane.
10. The dome height specified in the tube layouts is the minimum distance to be maintained from shell
ID to the top of impingement plate (or top of tube if there is no impingement plate).
11. Baffles/support plates shall be provided with 900 top and bottom notches with width given below:

Shell ID (mm) Notch width (mm)

Less than 300 : 6
300 to 600 : 10
Greater than 600 : 12

12. Where tie-rods have been considered without spacers, then tie-rods shall be welded to
baffles/support plate.
13. For LAS tubesheets, do not weld any attachment like sealing strips, dowel lugs/jack screw lugs to
tube sheet. These shall be attached by screw connections.

TABLE - 1

MINIMUM SIZE OF SLIDING STRIPS

Shell ID (mm) Width (mm) Thickness (mm)

Less than 432 -- --
433 to 812 50 16
813 to 1092 60 18
1093 to 1524 70 20
1525 & above 100 25

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 INSTRUCTIONS FOR SUBMITTING SPECIFICATION NO.
OFFERS FOR SHELL & TUBE A307-16-46-TR-6107
HEAT EXCHANGERS Rev A
SWS, IREP, KOCHI Page 1 of 2

INSTRUCTIONS FOR
SUBMITTING OFFERS FOR
SHELL & TUBE TYPE HEAT EXCHANGERS

A 16.11.2012 ISSUED FOR BIDS RKK AT KA

Rev. No Date Purpose Prepared by Checked by Approved by

Format No. EIL 1641-1924 Rev. 1 Copyrights EIL – All rights reserved

Page 88 of 222
 INSTRUCTIONS FOR SUBMITTING SPECIFICATION NO.
OFFERS FOR SHELL & TUBE A307-16-46-TR-6107
HEAT EXCHANGERS Rev A
SWS, IREP, KOCHI Page 2 of 2

GUIDE LINES TO BIDDER FOR SUBMITTING OFFER

BIDDING INSTRUCTION (CATEGORY-I)
1. Bidder to note that no correspondence whatsoever shall be entered in to or entertained after the bid
submission.
2. Bidder to furnish quotations only for those items, which he is approved by EIL and which he can
supply strictly as per MR specifications.
3. No technical details of any nature shall be included in the offer. If the offer contains any technical
deviations or clarifications or stipulates any technical specifications (even if in line with MR
requirements), the offer is liable for rejection.
4. The submission of prices by bidder shall be construed to mean that he has confirmed compliances
with all technical specification of corresponding item(s).

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 VENDOR DATA REQUIREMENTS SPECIFICATION NO.
FOR SHELL & TUBE HEAT
EXCHANGERS
A307-16-46-VD-6107
SWS, IREP, KOCHI Rev A
Page 1 of 12

VENDOR DATA REQUIREMENT

FOR SHELL & TUBE HEAT EXCHANGERS

A 16.11.2012 ISSUED FOR BIDS RKK AT KA

Rev. Prepared Checked Approved
Date Purpose
No by by by

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Page 90 of 222
 VENDOR DATA REQUIREMENTS SPECIFICATION NO.
FOR SHELL & TUBE HEAT
EXCHANGERS
A307-16-46-VD-6107
SWS, IREP, KOCHI Rev A
Page 2 of 12

(A) VENDOR DRAWINGS/DOCUMENTS SUBMISSION

1. Supply of required drawings and documents is responsibility of the vendor. In the event of vendor's failure to
meet this requirement of submission of drawings and documents, the supply shall be considered as
incomplete and the purchase order is liable to be canceled.
2. All drawings and documents shall show equipment number, purchase order number, purchase requisition
number, vendor's own drawing title and revision number, all in lower right hand corner of the drawing. The first
revision shall be marked as Rev.1. In all subsequent revision, the changes shall be clearly shown with revision
mark.
3. All drawings and documents shall be sent with copies (as indicated in Table – B) of the transmittal letter to:
ENGINEERS INDIA LIMITED
E.I. BHAVAN (5th FLOOR)
BHIKAIJI CAMA PLACE
NEW DELHI - 110 066
ATTN.: VENDOR PRINT CONTROL SECTION.
4. Drawings or data returned to vendor for revision shall be resubmitted within one week. Correspondence
accompanying revised drawings and data must show EIL vendor print number which will also be marked on
the drawing.
5. After drawings are returned to the vendor "Without Comments" vendor shall prepare and submit final assembly
& detailed drawing.
6. Within two weeks of shipment of each item, vendor shall submit all drawings connected to it, marked as
"Certified as built drawings" & data folders.
7. All dimensions, weights and measures shall be in metric unit.
8. All documents are to be submitted in English Language.
9. The required date of submission of drawings/documents by vendor shall be as described in "Vendor Data
Requirements".
10. Drawing index should be made for each item separately giving serial number and description of drawings to be
prepared with revision number and date. The drawings connected with an item shall be submitted along with
the corresponding drawing index with revision updated. Before starting of drawing submission, vendor shall
submit the drawing index indicating all drawing/documents for the order that would be submitted along with the
expected date of submission. After receipt of order, vendor shall be authorized to proceed with fabrication as
follows:
(a) At the receipt of order, the vendor shall submit to EIL.
Fabrication plan (see note-1 below).
Details of suborders, if any.
Assembly drawings & fabrication detailed drawing.
Welding procedure description.
(b) At the receipt of fabrication detailed drawings reviewed by EIL and the welding procedure approved
by the Authorized Inspector.
Starting of fabrication and welding of shells and heads.
Complete execution of equipment.
NOTE-1 : The „fabrication plan‟ shall indicate the approximate date of :
 Purchase of materials such as plate, pipes, forged flanges, bolts etc.
 Start of fabrication of shell, welding of shell and heads.
 Welding of nozzles.
 Preparation of gussets and piping, platform and ladder clips and their welding.
 Phased programme of fabrication works, testing etc.
 Tubesheet drilling, tube to tubesheet joint & bundle assembly.
NOTE-2 : Fabrication drawings review :
 All fabrication drawings submitted for EIL review must bear reference and revision number of
the corresponding EIL drawings, the successive review of the same fabrication drawing shall
apply only to our latest comments on review concerning the previous revision.
 EIL review of fabrication drawings must not be considered as a check of these drawings.
Fabricator shall remain responsible for conflicts between his drawings and EIL drawings.

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 VENDOR DATA REQUIREMENTS SPECIFICATION NO.
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EXCHANGERS
A307-16-46-VD-6107
SWS, IREP, KOCHI Rev A
Page 3 of 12

 Whenever third party inspection/approval e.g. Lloyd's is/are requested, no fabrication shall
commence before obtaining their approval. Third party approval shall be obtained after the
document has been reviewed by EIL.
11. All drawings shall be made to scale on AUTOCAD version 14.0 or higher Best Quality CD shall be furnished
for As built drawings along with data folders. Other documents shall be on MS-Word. Vendor shall supply 2
sets of CD‟s of „As Built‟ drawings.

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 VENDOR DATA REQUIREMENTS SPECIFICATION NO.
FOR SHELL & TUBE HEAT
EXCHANGERS
A307-16-46-VD-6107
SWS, IREP, KOCHI Rev A
Page 4 of 12

(B) VENDOR DATA REQUIREMENTS

Vendor shall submit drawings/documents generally as per following schedule mentioned below:

Certified Information Required after Purchase Order

[Link]. DESCRIPTION
Printed For final
Printed matter Date needed
matter Data folder
(for approval) after L.O.I
(for info.)

HEAT EXCHANGERS (SHELL & TUBE)

1 Detail Fabrication drawings drawn to scale - 2 4 weeks -

Parts list with material specifications, part
2 - 2 4 weeks -
nos., quantity, size, weights etc.
Welding Qualification Procedures in Form 2
3 - *4 weeks 12
[Link] 482, 483, 484.
2
4 Inspection & Testing Plan - *4 weeks 12
2
5 Heat Treatment Procedures - *4 weeks -
Procedure for Pickling & Passivation (for SS 2
6 - *4 weeks -
items only)
2
7 Vendor Drawing Index $ - With drgs 12
2
8 Fabrication Schedule - ** -
2
9 List and Schedule of Sub-Orders - ** -

10 List of spare parts with details 2 4 weeks 12

11 Manufacturer‟s data report - - - 12

Heat Exchanger detailed drawings and parts
12 list - - - 12
(As Built) [Link].1 & 2
13 Name Plate Rubbing - - - 12

14 Hydrotest and other Test Reports - - - 12

15 Material Test Certificates - - - 12

16 Destructive Test Reports for Weld Quality - - - 12
17 NDT Records - - - 12
18 Time-temperature curves stress relieving - - - 12

19 Certificate from Statutory Authorities - - - 12

20 Packing and forwarding Instructions - - - 12

IMPORTANT-: Bidder to note that all Vendor prints (as indicated above) shall be submitted to EIL in pdf
format (to be converted from native file only) through Vendor Portal (Refer instructions in
NOTE-5 on page 6).

In addition to above, hard copies as indicated above shall also be furnished for EIL approval.
Numbers of hard copies are as indicated above.

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FOR SHELL & TUBE HEAT
EXCHANGERS
A307-16-46-VD-6107
SWS, IREP, KOCHI Rev A
Page 5 of 12

NOTES:
1. All prints to be folded to 216 mm x 278 mm size.
2. Vendor shall suitably highlight the revisions on all documents in subsequent submission and furnish backup
letter highlighting the reasons for the same if the revisions are not due to EIL comments. EIL's review of
subsequent submission of vendor document will be limited to earlier EIL comments and changes highlighted in
the backup letter.
3. Data folder shall comprise the following:-
a) Manufacturer‟s data report (code format).
b) Exchanger workshop drawings and part drawing corrected to show the actual dimensions “as built”.
c) List of spare parts with specifications, sketches dimensions, weights, quantity etc.
d) Certified material test report, showing location, heat number, chemical analysis and physical properties
of all materials used in the fabrication of the exchanger. Test certificates of materials supplied by the
owner will be passed on to the vendor for compilation.
e) WPS, PQR, WQR, welding consumable qualification record, welding and testing plan.
f) Reports of tests made on welded test plates, if any such tests are made.
g) Photostat copy of the temperature recording chart obtained during heat treatment. The cycle of heating,
soaking and cooling shall be shown.
h) Copies of hydrostatic and other test reports.
I) Copy of rubbing of name plate and final stamping details.
j) Records of all NDT test procedures and examinations such as radiographic/ultrasonic/magnetic
particle/Dye penetrant examination etc.
k) Photostat copy of approving agency‟s certificate, if any.
l) Method of packaging proposed with sketch showing anchorage.
m) Any other documentation as required.
4. Workshop drawings prepared by the vendor shall be to scale and show all the information contained in job
drawings. The following is the list of information/plans/procedures etc. to be submitted by the vendor for
Owner/EIL‟s information/review/approval:
a) Assembly and Part details
b) Tolerances
c) Name Plate, location and details.
d) Weld lines‟ orientation and location (in accordance with material take off furnished to vendor, when
material is Owner‟s supply), weld profiles and sizes.
e) Testing plan/procedure indicating the tests to be conducted on welds/materials and assemblies
including NDT test/hydrotest/pneumatic test and destructive tests etc.
f) Welding plan showing WPS reference to each welding.
g) Detailed drawings giving details of various parts/assemblies.
h) Technical delivery conditions of materials.
i) List of spares giving quantity, dimensions, sketches, materials, weight etc. to be submitted separately.
j) Suborders drawings/specifications.
k) Edge preparation and method employed.
l) Electrodes/filler wire AWS specifications.
m) Bill of materials giving part nos., description with material specifications, quantity, size, weight etc.

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 VENDOR DATA REQUIREMENTS SPECIFICATION NO.
FOR SHELL & TUBE HEAT
EXCHANGERS
A307-16-46-VD-6107
SWS, IREP, KOCHI Rev A
Page 6 of 12

n) Code certification and stamping requirements as indicated in the purchase order.

o) Any other information or instructions to ensure compliance of shop procedures with code requirements
p) Purchaser‟s order number, PR nos. And vendor‟s shop order number, client‟s name, location of plant,
item number etc.
q) All specific job requirements and important requirements stipulated for items in drawings or otherwise,
shall be indicated on the workshop drawings.
r) All reference drawings, standards and specifications with revision numbers shall be indicated on the
workshop drawings.
s) Vendor‟s Quality Assurance Plan in line with clause 7.0 of 6-15-0001.
* To be submitted to the inspection agency.
** First of every month
$ The drawing index submitted shall list all the drawings/documents that would be submitted for the order
along
with the expected date of submission

IMPORTANT:
Vendor to note that all Vendor prints (as indicated on page 4) shall be submitted to EIL in PDF format (to
be converted from native file only) through Vendor Portal (Refer instructions below).

5. Procedure for Using Vendor Portal

URL of the Portal :[Link]

UserName :SupplierCodeasprovidedbyEILduringenlistment
Password :PasswordusedfordownloadingRFQsfromIPPwebsite.
Once the user logs into the System following Screen is displayed

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 VENDOR DATA REQUIREMENTS SPECIFICATION NO.
FOR SHELL & TUBE HEAT
EXCHANGERS
A307-16-46-VD-6107
SWS, IREP, KOCHI Rev A
Page 7 of 12

Orders for Acknowledgement

This screen displays all the orders placed on the supplier/contractor. Once the user clicks on Acknowledge Link
provided against an order the following screen is displayed.

Using this screen the user can assign a manager against that order. The manager so assigned will be the single point
of contact for this order. All the system generated mails will be forwarded to the assigned manager and he only will be
able to download and upload documents for the orders for which he has been assigned as manager

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 VENDOR DATA REQUIREMENTS SPECIFICATION NO.
FOR SHELL & TUBE HEAT
EXCHANGERS
A307-16-46-VD-6107
SWS, IREP, KOCHI Rev A
Page 8 of 12

Once a manager has been assigned a mail will be sent to him where in his username and passwords will be
specified. The manager can then login into the system using the same.

Orders Acknowledged

This screen gives the details of orders which have been acknowledged using the above process.

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 VENDOR DATA REQUIREMENTS SPECIFICATION NO.
FOR SHELL & TUBE HEAT
EXCHANGERS
A307-16-46-VD-6107
SWS, IREP, KOCHI Rev A
Page 9 of 12

Assigned Managers

This screen gives the list of managers who have been assigned against different orders

Download Documents

This page displays the order wise list of documents published by EIL. The users can download the documents using
the download links provided against each document.

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 VENDOR DATA REQUIREMENTS SPECIFICATION NO.
FOR SHELL & TUBE HEAT
EXCHANGERS
A307-16-46-VD-6107
SWS, IREP, KOCHI Rev A
Page 10 of 12

Login by Suppliers’/Contractors’ Project Manager

Once a project manager assigned by the marketing person logs into the system using the credentials he received
through email the following screen is displayed.

The screen by defaults opens up Inbox which Is the place where documents published by EIL are available
for download. Users can use the Download link provided against each document for downloading the same.

The upload schedule menu provided on the left is to be used for uploading the DCI/Drawing schedule in the excel
format provided by EIL. The procedure for uploading the same is as shown in the screenshots below.

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 VENDOR DATA REQUIREMENTS SPECIFICATION NO.
FOR SHELL & TUBE HEAT
EXCHANGERS
A307-16-46-VD-6107
SWS, IREP, KOCHI Rev A
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Upload Unscheduled Documents

Users can use Upload Unscheduled Documents menu item for uploading documents that are not listed in the DCI

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 VENDOR DATA REQUIREMENTS SPECIFICATION NO.
FOR SHELL & TUBE HEAT A307-16-46-VD-6107
EXCHANGERS Rev A
SWS, IREP, KOCHI Page 12 of 12

Upload Scheduled Documents

User scan use Upload Scheduled Documents menu item for uploading documents that are listed in the DCI

Change Password

The user scan change their password using this menu

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Page 134 of 222
 MATERIAL REQUIREMENTS FOR STANDARD SPECIFICATION No.
01We? ENGINEERS CARBON STEEL COMPONENTS
USED IN SOUR SERVICE IN
6-79-0013 Rev. 1
Sg7k1t5tr, INDIA LIMITED
A Got of India undertaking)
PETROLEUM Page 1 of 6
REFINERY ENVIRONMENT

tirecrrt Rtoi it1 cimicit u i TrTK tirchi

TRYITru trk A-r4 chick tack,' aNzgl
timul aTerw
MATERIAL REQUIREMENTS FOR
CARBON STEEL COMPONENTS USED
IN SOUR SERVICE IN
PETROLEUM REFINERY
ENVIRONMENTS

REVISED & REISSUED AS STANDARD

1 07.10.11 SPECIFICATION AR SG PPL DM
0 07.10.04 ISSUED AS STANDARD SPECIFICATION GM VRK KKM SKG
Standards Standards
Prepared Checked Committee Bureau
Rev. Date Purpose Convenor Chairman
No by by
Approved by

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved

Page 135 of 222
 MATERIAL REQUIREMENTS FOR STANDARD SPECIFICATION No.
In ENGINEERS CARBON STEEL COMPONENTS 6-79-0013 Rev. 1
INDIA LIMITED USED IN SOUR SERVICE IN
$jg",C1T 'Meg. IA Govl of India undertaking)
PETROLEUM Page 2 of 6
REFINERY ENVIRONMENT

Abbreviations:

ANSI : American National Standards Institute

API : American Petroleum Institute
ASME : American Society of Mechanical Engineers
ASTM : American Society for Testing and Materials
ISO : International Organization for Standardization
NACE : National Association of Corrosion Engineers

SMMS Standards Committee:

Convener: Mr. PP Lahiri

Members: Mr. A Amin

Mr. GS Hegde
Mr. R Chaudhury
Mr. S Ghosal
Mr. P Saha
Mr. R Nanda (Piping)
Mr. AK Gupta (HMTD)
Mr. S Mukherjee (Construction)
Mr. R Muthulingam (Inspection)
Mr. Raj Kishore (Pipeline)
Mr. AR Purushottam (POSD)
Mr. MP Jain (Projects)

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved

Page 136 of 222
 MATERIAL REQUIREMENTS FOR STANDARD SPECIFICATION No.
t
1511*Zret:
e ENGINEERS CARBON STEEL COMPONENTS 6-79-0013 Rev. 1
sig7 wegwINDIA LIMITED USED IN SOUR SERVICE IN
IA earl of India Undenakurp)
PETROLEUM Page 3 of 6
REFINERY ENVIRONMENT

CONTENTS

1.0 SCOPE 4
2.0 REFERENCED CODES/STANDARDS 4
3.0 GENERAL REQUIREMENTS 4
4.0 MATERIAL SPECIFICATION 5
5.0 PRODUCT SPECIFIC REQUIREMNTS 5
6.0 POST WELD HEAT TREATMENT (PWHT) AND HARDNESS REQUIREMENT 6

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Page 137 of 222
 MATERIAL REQUIREMENTS FOR STANDARD SPECIFICATION No.
Salfazrei CARBON STEEL COMPONENTS 6-79-0013 Rev. 1
INDIA LIMITED USED IN SOUR SERVICE IN
$1@[Link] IA Gan ol Intha undedakingl
PETROLEUM Page 4 of 6
REFINERY ENVIRONMENT

1.0 SCOPE

1.1 In general, for refinery services, NACE Standard MR 0103 shall be applicable. For services
where HIC (Hydrogen Induced Cracking) resistant carbon steel is specifically mentioned in
the Process Documents, this specification shall be followed.

1.2 This specification lays down the requirements related to the chemical composition,
manufacture, fabrication and testing requirements for carbon steel components intended to be
used in sour service in petroleum refinery environments. These requirements are specified in
order to make the carbon steel component resistant to the various forms of material damage in
a sour environment, such as Sulfide Stress Cracking (SSC), Hydrogen Induced Cracking
(HIC), Stress Oriented Hydrogen Induced Cracking (SOHIC), Blistering etc. These
requirements can be used for resisting Alkaline Stress Corrosion Cracking (ASCC) also. This
specification is applicable for corrosive petroleum refining facilities.

1.3 The service medium is defined as "Sour" when the service environment conforms to one of
the following conditions, as defined in NACE Standard MR0103.

Service environments containing free water (in liquid phase) and:

>50 ppmw dissolved H 2 S in the free water.

Free water pH < 4 and some dissolved H 2S present.

Free water pH >7.6 and 20 ppmw dissolved hydrogen cyanide (HCN) in the water and
some dissolved H2 S present.

>0.003 MPa absolute (0.05 psia) partial pressure H2S in the gas in processes with a gas
phase.

2.0 REFERENCED CODES/STANDARDS

NACE MR 0103 ASTM A 694 ASTM A 770

NACE RP 0472 ASTM A 216 ASTM A 370
NACE Publication 8X194 & 8X294 ASTM A 106 ASTM A 578
NACE TM 0284 API 5 L ASME SEC II PART C
ASTM A 20 API 6 A ASME SEC VIII-DIV.I
ASTM A 516 ASTM E 18 ASME SEC IX
ASTM A 105 ASTM E 45 ANSI B 16.34
ASTM A 234 ASTM E 92 ANSI B 31.3

All ASTM Standard designations shall be applicable for corresponding ASME designations
which would be read as ASME SA XXX instead of ASTM A XXX.

3.0 GENERAL REQUIREMENTS

3.1 The steel for sour service shall be manufactured by either basic oxygen or electric arc furnace
route and shall be fully killed and fine grained.

3.2 Carbon steel shall not contain intentional additions of elements such as lead, selenium or
sulphur to improve machinability.

3.3 Carbon steel shall be used in one of the following heat treatment conditions.

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 MATERIAL REQUIREMENTS FOR STANDARD SPECIFICATION No.
I5ilfaZre?at ENGINEERS CARBON STEEL COMPONENTS 6-79-0013 Rev. 1
s'gar Ea rew INDIA LIMITED USED IN SOUR SERVICE IN
PETROLEUM Page 5 of 6
REFINERY ENVIRONMENT

Hot-rolled;
Annealed;
Normalised;
Normalised and tempered;
Normalised, austenitised, quenched and tempered;
Austenitised, quenched and tempered.

3.4 All material after cold forming shall be thermally stress relieved to meet a hardness
requirement of 200 BHN maximum.

3.5 All products shall be free of low temperature transformation microstructures such as bainite
bands or islets of martensite.

4.0 MATERIAL SPECIFICATION

All items are required to conform to the chemical composition of the respective specification
as listed below.

Plate: SA-516 Gr.60

Pipe: SA-106 Gr. B or SA-333 Gr.1 or 6

Forgings: SA-105 or SA-350 Gr.LF1 or LF2 or SA-266 Class 1

Fittings: SA-234 Gr. WCB or SA-420 Gr.WPL6

Castings: SA-216 Gr. WCA, WCB or WCC or SA-352 Gr. LCA, LCB or LCC

Tubing: SA-179 or SA-214

5.0 PRODUCT SPECIFIC REQUIREMNTS

5.1 Plates and rolled products

All rolled products such as plates and sheets and fittings / pipes made of rolled products shall
meet the following specific requirements.

5.1.1 The steel shall be made through a clean steel making route and shall have minimum of
inclusions.

5.1.2 The sulphur level shall be restricted to 0.003 wt%.

5.1.3 The steel shall be calcium treated for inclusion morphology control and the Ca/S ratio shall
be in the range of 2 to 3. When sulphur content is less than 0.0015%, then Ca/S ratio is not
applicable and calcium can be present up to 50 ppm.

5.1.4 For plates including and above 25mm thick, through-thickness tensile testing shall be carried
out in accordance with ASTM A770, with minimum reduction in area being 35% as
determined in accordance with ASTM A370, on one plate per heat.

5.1.5 No repair welding shall be permitted on plated.

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 MATERIAL REQUIREMENTS FOR STANDARD SPECIFICATION No.
l ENGINEERS
tillaZleTeel CARBON STEEL COMPONENTS 6-79-0013 Rev. 1
sigzir tatReglite INDIA LIMITED USED IN SOUR SERVICE IN
IA Gent 01 Intha undeftakingi
PETROLEUM Page 6 of 6
REFINERY ENVIRONMENT

5.1.6 When the fabrication of the components from the previously HIC tested plates involves no
heavy wall thickness reduction or material flow, such as bending, spinning or welding, no
fresh HIC test would be required on the final product. However, for fabrication of products
where heavy reduction of thickness and heavy flow of material is encountered while forming
such as like forging, extrusion or drawing, metallographic examination of the final product
shall be required to be carried out to ensure absence of elongated inclusions.

5.1.7 The plates shall be procured only from pre-qualified manufacturers.

5.2 Pre-qualification criteria for vendors with prior experience track record

Vendors/manufacturers who have proven track record of supplying materials for sour service
applications in petroleum refineries to any of the reputed operating companies/Engineering
Consultants or Process Licensors such as UOP/ IFP/ EXXON/ BP/ CHEVRON/ IOCL/ HPCL/
BPCL/ EIL will be considered as 'pre-qualified vendors/manufacturers', on production of the
relevant Purchase Orders and test certificates, certified by a witnessing third party inspection
agency such as DNV/Lloyds/BV/ABSTECH/TUV/SGS/CEIL for the conformance of the
materials to the respective materials specification of the mentioned operators / engineering
consultants. For pre-qualified vendors, Clause No.5.4 is not applicable.

5.3 Pre-qualification criteria for New Vendors with out track record

A vendor who has no track record of supplying sour service materials to any of the reputed
engineering consultants/operators, as mentioned in Clause 5.2 above, shall be considered as a
new vendor and shall be required to carry out HIC test as detailed out in Clause 5.4 for pre-
qualification by any one of the reputed third party inspection agencies like Lloyds, BV, CEIL,
DNV or TUV etc..

5.4 Hydrogen Induced Cracking (HIC) Test

The requirements for HIC test shall be as follows.

This test is required for vendor pre-qualification only.

This test shall be performed on a set of three specimens representing each production
batch/heat of rolled products in accordance with NACE TM 0284 with the following
acceptance criteria:

Crack Length Ratio (CLR) 10.0%

Crack Sensitivity Ratio (CSR) 1%

(iii) In case of failure of any one of the specimens, three more specimens from the same
product shall be retested and all the specimens shall meet the acceptance criteria. In case
of failure of any retest sample, the material shall be considered unacceptable.

6.0 POST WELD HEAT TREATMENT (PWHT) AND HARDNESS REQUIREMENT

All the weld joints, irrespective of thickness, shall be given a post weld heat treatment. The
temperature range for PWHT shall be 595-650°C. Other aspects such as rate of heating,
holding time etc. for PWHT shall be as per ASME [Link], Div.I /ANSI B31.3 requirements.
The hardness of the weldment after PWHT shall be 200 BHN maximum.

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 SPECIFICATION FOR STANDARD SPECIFICATION No.
01'4216a ENGINEERS DUPLEX STAINLESS STEEL AND 6-79-0015 Rev. 1
Sig2:11€01-du Ni101 INDIA LIMITED SUPER DUPLEX STAINLESS
eo,gezill,A1911 IA Gov't of India uneenatng)
STEEL Page 1 of 12

1 4 €€ 141 1 4 I I KOR
-1 -

TAM€ ch I 1 tzi 4(11d

Th g reibi m

SPECIFICATION
FOR
DUPLEX STAINLESS STEEL AND
SUPER DUPLEX STAINLESS STEEL

414 44 #6daAr_
07.10.11 REVISED & REISSUED AS STANDARD
1 SPECIFICATION SKM SG PPL DM
0 28.12.04 ISSUED AS STANDARD SPECIFICATION SG VRK KKM SKG
Standards Standards
Prepared Checked Committee Bureau
Rev. Date Purpose Convenor Chairman
No by by
Approved by

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL - All rights reserved

Page 141 of 222
 SPECIFICATION FOR STANDARD SPECIFICATION No.
ILi1Prire? ENGINEERS DUPLEX STAINLESS STEEL AND
INDIA LIMITED 6-79-0015 Rev. 1
5g-elkreg) IP Govt of India Underlakingi SUPER DUPLEX STAINLESS
Page 2 of 12
STEEL

Abbreviations:

ABS : American Bureau of Shipping

ASME : American Society of Mechanical Engineers
ASTM : American Society for Testing and Materials
BV : Bureau Veritas
CEIL : Certification Engineers International Limited
CPI : Chemical Process Industry
CSC : Chloride Stress Cracking
DNV : Det Norske Veritas
DSS : Duplex Stainless Steel
HAZ : Heat Affected Zone
ISO : International Organization for Standardization
MSS : Manufacturers Standardization Society
NACE : National Association of Corrosion Engineers
PREN : Pitting Resistance Equivalent Number
SDSS : Super Duplex Stainless Steel
SSC : Sulphide Stress Cracking

SMMS Standards Committee:

Convener: Mr. PP Lahiri

Members: Mr. A Amin

Mr. GS Hegde
Mr. R Chaudhury
Mr. S Ghosal
Mr. P Saha
Mr. R Nanda (Piping)
Mr. AK Gupta (HMTD)
Mr. S Mukherjee (Construction)
Mr. R Muthulingam (Inspection)
Mr. Raj Kishore (Pipeline)
Mr. AR Purushottam (POSD)
Mr. MP Jain (Projects)

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Page 142 of 222

 SPECIFICATION FOR STANDARD SPECIFICATION No.
lalfaeldia ENGINEERS DUPLEX STAINLESS STEEL AND
bfba-fir OIRes NW INDIA LIMITED
Govl of India lffideftlion9) SUPER DUPLEX STAINLESS
6-79-0015 Rev. 1
STEEL Page 3 of 12

CONTENTS

1.0 SCOPE 4
2.0 CODES AND STANDARDS 4
3.0 STEEL MANUFACTURE 5
4.0 HEAT TREATMENT 5
5.0 APPLICABLE REQUIREMENTS FOR DSS AND SDSS 5
6.0 PRE-QUALIFICATION CRITERIA FOR MILL / MANUFACTURER 8
7.0 CORROSION TESTS FOR PRE-QUALIFICATION 9
8.0 REQUIREMENTS FOR PRODUCTION TESTING 11
9.0 QUALITY SURVEILLANCE AND INSPECTION 12
10.0 DOCUMENTS TO BE SUBMITTED 12

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 SPECIFICATION FOR STANDARD SPECIFICATION No.
ENGINEERS DUPLEX STAINLESS STEEL AND
s'g7galeg W INDIA UMITED 6-79-0015 Rev. 1
(A Gave DI i,tea UndellakON SUPER DUPLEX STAINLESS
STEEL Page 4 of 12

1.0 SCOPE

1.1 This specification covers the specific requirements for manufacture, inspection, testing and
supply of duplex stainless steels conforming to UNS No.(s) S 31803, S 32205 or equivalent
and super duplex stainless steel conforming to UNS No.(s) S 32760, S 32750, S 39274, S
32550, J 93380 or equivalent. DSS and SDSS material shall be considered acceptable when
they meet the pre-qualification criteria mentioned in this specification.

1.2 This specification shall be read together with the corresponding product specifications
mentioned in the relevant piping material specifications or the equipment data sheets/design
drawings intended to be used in sour and/or chloride containing environments, as applicable.

1.3 In case of conflict between this specification and the referred material codes/standard
specifications, the requirement of this specification shall govern.

2.0 CODES AND STANDARDS

The manufacture, inspection, testing, marking and supply of the item covered by this
specification shall follow the latest editions of the following codes and standard specifications:

ASTM A 182 Forged or rolled alloy steel pipe, flanges, forged fittings and valves and
parts for high temperature service
ASTM A 240 Heat resisting chromium and chromium - nickel stainless steel plate, sheet
and strip for pressure vessels
ASTM A 276 Stainless steel bars and shapes
ASTM A 351 Casting - austenitic, austenitic-ferritic (duplex) for pressure containing
parts
ASTM A 370 Standard methods and definitions for mechanical testing of steel
ASTM A 743 Castings - iron-chromium-nickel-base corrosion resistant, for general
application
ASTM A 744 Casting - iron-chromium-nickel-base corrosion resistant, for severe
application
ASTM A 789 Seamless and welded ferritic/austenitic stainless steel tubing for general
service
ASTM A 790 Seamless and welded ferritic- austenitic stainless steel pipe
ASTM A 799 Steel castings-stainless instrument calibration for estimating ferrite
content
ASTM A 815 Wrought ferritic, ferritic-austenitic and martensitic stainless steel pipe
fittings
ASTM A 923 Standard test methods for detecting detrimental intermetallic phase in
wrought duplex austenitic/ferritic stainless steels
ASTM A 928 Specification for ferritic/austenitic (duplex) stainless steel pipe electric
fusion welded with addition of filler metal
ASTM E 18 Rockwell hardness testing of metallic materials
ASTM E 562 Determining volume fraction by systematic manual point count
ASTM G 36 Performing stress corrosion cracking tests in a boiling magnesium
chloride
ASTM G 48 Standard test methods for pitting and crevice corrosion resistance of
stainless steels and related alloys by use of ferric chloride solution
ASME B 16.34 Valves- flanged, threaded, and welding end
ASME Sec.V Non-destructive examination
MSS-SP-55 Manufacturers Standardization Society of the Valve and Fitting Industry
Standard — Quality Standard for Steel Castings for valves, flanges, and
fittings and other components (visual method)

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Page 144 of 222

51. Et2eGlit
SPECIFICATION FOR STANDARD SPECIFICATION No.
1510 zi ah ENGINEERS DUPLEX STAINLESS STEEL AND
INDIA LIMITED 6-79-0015 Rev. 1
(A Govt ol moa unaeoakingi SUPER DUPLEX STAINLESS
STEEL Page 5 of 12

NACE MR0175/ Petroleum and natural gas industries-Materials for use in H2S-containing
ISO 15156 environments in oil and gas production:
Part 1: General principles for selection of cracking-resistant materials
Part 3: Cracking-resistant CRAs (corrosion-resistant alloys) and other alloys
NACE MR0103 Material resistant to Sulfide Stress Cracking in corrosive petroleum
refining environments
NACE TM0177 Laboratory testing of metals for resistance to sulfide stress cracking and
stress corrosion cracking in H2 S environments
SNT-TC-1A Personnel qualification and certification of nondestructive testing
personnel, American Society for Nondestructive Testing (ASNT)

3.0 STEEL MANUFACTURE

3.1 The steel shall be manufactured / produced by the following or as specified in the applicable
material specification:

3.1.1 The steel shall be made by one of the following primary steel making processes:

- electric arc furnace,

- electric induction furnace.

3.1.2 The steel shall be subjected to tertiary steel refining treatments such as vacuum oxygen
decarburization (VOD)/ argon oxygen decarburization (ACID), and vacuum arc degassing
(VAD) to minimize dissolved gas contents, inclusions content and to meet the chemical
composition with close tolerances.

4.0 HEAT TREATMENT

4.1 Duplex Stainless Steel (DSS)

All the finished product forms shall be solution annealed by holding it at 1020-1100°C
followed by a fast cooling procedure. The duration of homogenizing treatment is dependent on
the product forms and thickness, but shall be not less than 20 minutes per 25 mm of thickness.
For product thickness is less than or equal to 10 mm, forced air cooling shall be carried out
while for thickness greater than 10 mm, water quenching shall be carried out. All hot
working/forging operations shall be carried out within a temperature range of 1020-1100°C.
No hot working/forging operations shall take place at temperature less than 1020°C.

4.2 Super Duplex Stainless Steel (SDSS)

All the finished product forms shall be supplied in solution annealed condition. The product
shall be homogenized at 1050-1120°C followed by a fast cooling procedure. The duration of
homogenizing treatment is dependent on the product forms and thickness, but shall be not less
than 20 minutes per 25 mm of thickness. For product thickness is less than or equal to 10 mm,
forced air cooling shall be carried out while for thickness greater than 10 mm, water
quenching shall be carried out. All hot working/forging operations shall be carried out within
a temperature range of 1050-1120°C. No hot working/forging operations shall take place at
temperature less than 1050°C.

5.0 APPLICABLE REQUIREMENTS FOR DSS AND SDSS

5.1 Chemical Composition

Chemical composition of DSS and SDSS shall be as per Clause Nos. 5.1.1 and 5.1.2
respectively.

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 SPECIFICATION FOR STANDARD SPECIFICATION No.
ENGINEERS DUPLEX STAINLESS STEEL AND
INDIA LIMITED 6-79-0015 Rev. 1
5g:zrr [Link]
, IA Govt of India Undettaongl SUPER DUPLEX STAINLESS
STEEL Page 6 of 12

5.1.1 DSS

Element Wt%

Carbon (C) 0.03 (max.)

Manganese (Mn) 2.0 (max.)
Silicon (Si) 1.0 (max.)
Sulphur (S) 0.02 (max.)
Phosphorus (P) 0.03 (max.)
Chromium (Cr) 21.00 - 23.00
Nickel (Ni) 4.50 - 6.50
Molybdenum (Mo) 2.5 - 3.50
Nitrogen (N) 0.15 - 0.20
Copper (Cu) 0.50 (max.)
Tungsten (W) 0.50 (max.)

5.1.2 SDSS

Element Wt%

Carbon (C) 0.03 (max.)

Manganese (Mn) 1.0 (max.)
Silicon (Si) 1.0 (max.)
Sulphur (S) 0.2 (max.)
Phosphorus (P) 0.3 (max.)
Chromium (Cr) 24.0 - 27.0
Nickel (Ni) 6.0 - 8.0
Molybdenum (Mo) 3.5 - 4.5
Nitrogen (N) 0.20 - 0.35
Copper (Cu) 0.75 (max.)
Tungsten (W) 1.00 (max.)

5.1.3 If any other elements are proposed to be added, such proposals shall be submitted to Company
for specific written approval. Copper (Cu) and Tungsten (W) additions exceeding the limits as
specified above shall be acceptable, provided the weldability and freedom from undesirable
metallurgical constituents are ensured.

5.2 Pitting Resistance Equivalent Number (PREN)

5.2.1 PREN shall be calculated by the following formula:

PREN = % Cr + 3.3 x (%Mo) + 16x (% N)

5.2.2 PREN for DSS

The pitting resistance equivalent number of the duplex stainless steel materials shall be greater
than 35, when calculated as mentioned in Clause No.5.2.1.

5.2.3 PREN for SDSS

The pitting resistance equivalent number of the super duplex stainless steel materials shall be
greater than 40, when calculated as mentioned in Clause No. 5.2.1.

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 SPECIFICATION FOR STANDARD SPECIFICATION No.
15irdzIellft ENGINEERS DUPLEX STAINLESS STEEL AND
Sg-Lit la2egiiiVINDIA LIMITED 6-79-0015 Rev. 1
EA Got of India Undertaking) SUPER DUPLEX STAINLESS
STEEL Page 7 of 12

5.3 Microstructure

5.3.1 DSS

The duplex stainless steel shall have approximately equal proportions of austenite and ferrite
phases and the ferrite content shall be in the range of 40-55% in the austenite-ferrite matrix.

5.3.2 SDSS

For super duplex stainless steel, the ferrite content shall be in the range of 35-55% in the
austenite-ferrite matrix.

5.3.3 Ferrite content measurement for DSS and SDSS material shall be carried out for each heat by
metallography method in accordance with ASTM E 562.

In case ferrite-scope is expected to be used during fabrication/erection for the ferrite

measurement, then the testing at shop shall be carried out by the ferrite-scope also, and the
correlation between the results from the two methods shall be established for future use.

5.3.4 For DSS and SDSS products, either in the as-supplied condition, solution annealed condition,
or in the as welded condition, the microstructure shall not reveal the presence of any carbide
or any intermetallic phases to the extent that are detrimental to the toughness and corrosion
resistance of the material. The detection of the detrimental intermetallic phases in the wrought
products shall be carried out in accordance with ASTM A 923. The intermetallic phases shall
not be more than 1%.

S4 Mechanical Properties

5.4.1 DSS and SDSS

The material in the solution-annealed condition shall conform to the mechanical properties
such as ultimate tensile strength, 0.2% & 1% offset yield strength, % elongation, hardness
applicable for the respective UNS No. of the material. The tensile test shall be carried out as
per ASTM A 370.

The hardness test method shall be in accordance with ASTM E 18. If any other methods
including portable hardness tester are to be deployed for checking production welds, then the
correlation between the qualification method and the production method shall be established
and the calibration graph shall be generated for use at the field/shop.

5.4.2 Impact energy (Charpy V-notch) for DSS and SDSS

The impact test shall be carried out as per ASTM A 370.

Wrought materials
at 20°C 120 J (Average)/ 90 J (Minimum)
at -30°C 100 J (Average)/ 75 J (Minimum)

Cast materials
at 20°C 75 J (Average)/ 55 J (Minimum)
at -30°C 60 J (Average)/ 40 J (Minimum)

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 ti at ENGINEERS SPECIFICATION FOR
DUPLEX STAINLESS STEEL AND
STANDARD SPECIFICATION No.

azzlErAeglIVINDIA UMFIED 6-79-0015 Rev. 1

SUPER DUPLEX STAINLESS
STEEL Page 8 of 12

6.0 PRE-QUALIFICATION CRITERIA FOR MILL / MANUFACTURER

6.1 The DSS and SDSS material components shall be procured from a pre-qualified supplier. The
supplier shall be qualified for specific TINS No. for which the mill was pre-qualified. Any
change in UNS No. shall require a fresh pre-qualification.

6.1.1 Pre-Qualification Criteria for Vendors with Prior Experience Track Record

Vendors/manufacturers who have proven track record of supplying DSS and SDSS materials
for sour service and chloride containing environments in chemical process industries (CPI) to
any of the reputed operating companies/Engineering Consultants or Process Licensors such as
UOP, IFP, EXXON, BP, CHEVRON, IOCL, HPCL, BPCL, and EIL shall be considered as
`pre-qualified vendors/manufacturers', on production of the relevant Purchase Orders and test
certificates, certified by a witnessing third party inspection agency such as DNV, Lloyds, BV,
ABS, TUV, SGS, CEIL, and EIL for the conformance of the materials to the respective
materials specification of the mentioned operators / engineering consultants. For pre-qualified
vendors, Clause No.6.1.2 is not applicable.

6.1.2 Pre-Qualification Criteria for New Vendors without Track Record

A vendor who has no track record of supplying DSS and SDSS materials for sour service and
chloride containing environments in chemical process industries (CPI) to any of the reputed
engineering consultants/operators, as mentioned above in Clause No.6.1.1, shall be considered
as a new vendor. The chemical, the mechanical and all the corrosion tests shall be carried out
as mentioned in Clause Nos. 5.0, 7.0 for pre-qualification by any one of the reputed third party
inspection agencies like Lloyds, BV, CEIL, DNV, TUV, and EIL.

6.2 The corrosion tests for DSS and SDSS in accordance with the Clause No. 7.0 shall be
conducted for the pre-qualification of the manufacturers/mills.

6.3 All the tests reports including the corrosion tests shall be based upon the tests conducted on
the product specimen drawn from a single heat, and shall bear the same heat number.

6.4 In case the manufacture(s) had already conducted all the corrosion above tests on a product of
the same material in the past, and has an approved quality assurance system in place, and the
test results are certified by a witnessing a third party inspection agency approved by the
Company, the test results shall be furnished by the bidder, along with his bid, for Company's
review.

The manufacturer(s) shall be qualified based on the satisfactory review of the submitted test
results. The Company's decision in this regard shall be final and binding on the bidder.

While selecting and procuring the duplex stainless steel and super duplex stainless steel
materials for a specific project, care shall be taken to use the same UNS No. for the entire
system. Bidder shall note that, subsequent to qualification, a change in combination of
mill/manufacturer and UNS No. shall call for a fresh qualification exercise to be conducted.

6.5 Examination for DSS and SDSS Castings

6.5.1 Visual

All castings for valves, flanges, fittings and other components of DSS and SDSS shall be
visually examined in accordance with the quality levels mentioned in MSS-SP-55. The
procedure for visual examination and the acceptance criteria shall be as per MSS-SP-55.

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 SPECIFICATION FOR STANDARD SPECIFICATION No.
151fraegifa ENGINEERS DUPLEX STAINLESS STEEL AND
@.ti Ciir INDIA LIMITED 6-79-0015 Rev. 1
IA Gov't of India uneenatmg) SUPER DUPLEX STAINLESS
STEEL Page 9 of 12

6.5.2 Radiography

Radiography examination shall be performed on all DSS and SDSS valve castings (in
accordance with ASME B16.34 with the acceptance criteria mentioned therein) and flanges,
fittings and other components of DSS and SDSS in accordance with Article 2 of ASME
Section V. The operator's certification to SNT-TC-1A or equivalent is required.

6.5.3 Penetrant Test

Wet fluorescent penetrant examination shall be performed on the exterior and accessible
interior surfaces of all DSS and SDSS valve castings (in accordance with ASME B16.34 with
the acceptance criteria mentioned therein) and flanges, fittings and other components of DSS
and SDSS in accordance with Article 6 of ASME Section V. The operator's certification to
SNT-TC-1A or equivalent is required.

7.0 CORROSION TESTS FOR PRE-QUALIFICATION

7.1 Sulphide Stress Cracking (SSC) test as per Clause No. 7.2, Chloride Stress Cracking (CSC)
test as per Clause No. 7.3, Pitting Corrosion test as per Clause No. 7.4, Crevice Corrosion test
as per Clause No.7.5, are mandatory when DSS and SDSS steel materials are intended to be
used for sour service and chloride containing environments.

If DSS and SDSS materials are intended to be used for chloride containing environments only,
the SSC test as per Clause No.7.2 shall be waived off. The remaining corrosion tests specified
in this section shall be carried out for DSS and SDSS materials meant for use in the chloride
containing environments.

The corrosion tests applicable for DSS and SDSS materials shall be as furnished in the
following paragraphs:

7.2 Sulphide Stress Cracking (SSC) Test

7.2.1 DSS

SSC test on duplex stainless steel shall be carried out by using the following test solutions and
test conditions:

i) a) Test solution NACE TM0177

Test temperature 24° C
Stress value 350 N/mm 2
d) Acceptance criteria test sample failure at or after 720 hours.

ii) a) Test solution NACE TM0177

Test temperature 90° C
Stress value 325 N/mm2
Partial pressure of H2S 16 bars
Acceptance criteria test sample failure at or after 720 hours.
7.2.2 SDSS
The Sulphide Stress Corrosion Cracking tests on super duplex stainless steel shall be carried
out by using the following solutions and test conditions:

i) a) Test solution : NACE TM0177

Test temperature : 24° C
Stress value : 425 N/mm2
d) Acceptance criteria : test sample failure at or after 720 hours.

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 SPECIFICATION FOR STANDARD SPECIFICATION No.
el ENGINEERS DUPLEX STAINLESS STEEL AND
S INDIA LIMITED
s'Ig7 Wes We' 6-79-0015 Rev. 1
(A Gait of India Untie/10mM SUPER DUPLEX STAINLESS
STEEL Page 10 of 12

Test solution : NACE TM0177

Test temperature : 90° C
Stress value : 390 N/mm2
Partial pressure of II2S : 16 bars
e) Acceptance criteria : test sample failure at or after 720 hours.

7.3 Chloride Stress Cracking (CSC) Test

7.3.1 DSS and SDSS

The CSC tests shall be conducted on representative specimens of DSS and SDSS, in
accordance with the testing procedure mentioned in ASTM G-36, in aerated, boiling
40% calcium chloride (CaCl 2) solution at 100°C with the pH of the solution
maintained around 6.5.

Acceptance criteria: stress to cause rupture in 500 hours shall exceed 0.85 times the
actual ultimate tensile strength values of duplex stainless steel and super duplex
stainless steel material individually.

7.4 Pitting Corrosion Test

7.4.1 DSS

The pitting corrosion test shall be conducted on the representative DSS specimen, in
accordance with ASTM G-48 method A, using 6% ferric chloride (FeCI 3 .6 H 2 0) solution
by weight at 30°C, as well as at 50°C, for duration of 24 hours.

Acceptance criteria: no pitting shall occur on the surface of the test sample at 30°C. For
the testing at 50°C, the weight loss shall be reported to company for review.

7.4.2 SDSS

The pitting corrosion test shall be conducted on the representative SDSS specimen, in
accordance with ASTM G-48 method A, using 6% ferric chloride (FeCI 3 .6 1420) solution
by weight at 40°C, as well as at 50°C, for duration of 24 hours.

Acceptance criteria: no pitting shall occur on the surface of the test sample at 40°C. For
the testing at 50°C, the weight loss shall be reported to company for review.

7.5 Crevice Corrosion Test

7.5.1 DSS

The crevice corrosion test shall be performed on the representative DSS specimen, in
accordance with ASTM G-48 method B, using 6% ferric chloride (FeCI3 .6 H 2 0) solution
by weight, at 25°C for duration of 24 hours.

Acceptance criteria: no crevice shall form on the surface of the test sample at 25°C.

7.5.2 SDSS

a) The crevice corrosion test shall be performed on the representative SDSS specimen, in
accordance with ASTM G-48 method B, using 6% ferric chloride (FeCI3.6 F120) solution
by weight, at 30°C for duration of 24 hours.

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 SPECIFICATION FOR STANDARD SPECIFICATION No.
0223E4a ENGINEERS DUPLEX STAINLESS STEEL AND
a-9( laras W INDIA LIMITED 6-79-0015 Rev. 1
(A Govt of India Undetlaxingl SUPER DUPLEX STAINLESS
STEEL Page 11 of 12

b) Acceptance criteria: no crevice shall form on the surface of the test sample at 30°C.

8.0 REQUIREMENTS FOR PRODUCTION TESTING

8.1 Test Samples

Separate test blanks shall be required for each process of manufacture of the finished products.
Each test sample shall receive the same working / heat treatment as the finished products it
represents.

If the test specimen cannot be taken from a finished product, then a representative test
specimen shall be taken from the same heat, heat treated in the same batch, and be subjected to
the same extent of working as the most worked section of the finished product. In case the
finished product is of welded type, then the test piece shall be so chosen as to include the
parent metal, the weld metal and the heat affected zone.

8.2 Testing Frequency

The product analysis and the mechanical properties evaluation shall be conducted strictly as
per requirements of the relevant material product specifications. Micro-structural examination,
ferrite measurement and hardness testing on the finished product, shall be carried out for one
sample per heat per method of manufacturer.

The test results shall be submitted to the Company as a part of the product documentation.

8.3 Mandatory Production Tests (First Heat)

On placement of order, a vendor who has met the pre-qualification criteria, shall carry out the
following production tests, to meet the acceptance criteria mentioned in the respective clauses.
All the following tests shall be witnessed and certified by a reputed the third party Inspection
Agency duly approved by the Company, on the first heat:

Chemical composition analysis as per Clause No.5.1

Pitting Resistance Equivalent Number as per Clause No.5.2
Microstructure examination and ferrite measurement as per Clause No.5.3
Mechanical properties evaluation as per Clause No.5.4
Visual examination on casting as per Clause No. 6.5.1
Radiography examination for casting as per Clause No.6.5.2
Wet fluorescent penetrant examination for casting as per Clause No.6.5.3.

8.4 Routine Tests

The routine testing of product of each heat shall be carried out on a regular basis, in house.
The chemical composition, the pitting resistance equivalent number, the mechanical
properties, the micro-structural examination and for casting, the visual examination, the
radiography and the wet fluorescent penetrant examinations shall conform to the requirements
specified in the respective Clauses of this specification.

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 SPECIFICATION FOR STANDARD SPECIFICATION No.
StilizaZleTa ENGINEERS DUPLEX STAINLESS STEEL AND
strantEgItaiev INDIA LIMITED 6-79-0015 Rev. 1
A GA1 of incha Aviel410.01 SUPER DUPLEX STAINLESS
STEEL Page 12 of 12

9.0 QUALITY SURVEILLANCE AND INSPECTION

The supplier shall perform all the tests and inspection procedures mentioned above to ensure
that the materials conform to the requirements of this specification. Company, or the
representative duly approved by the Company, shall have unhindered access to the material
being manufactured for inspection and/or witnessing the selection of test samples, the
preparation of test specimens, and the performance of tests. The company or its representative
shall have the right to indicate the pieces from which the specimens are to be drawn for
various tests. In case of any reasonable doubts regarding the quality of the product, Company
shall have the option to ask for the re-qualification of the mill at the vendor's/contractor's cost.
Inspection by the Company or its authorized representative shall not relieve the supplier of his
responsibility for ensuring the compliance of the materials supplied to this specification.

10.0 DOCUMENTS TO BE SUBMITTED

The vendors/suppliers shall submit the following records of the tests and inspection conducted
on the materials, as per the applicable Clauses mentioned in this specification, to the company
in quadruplicate:

Chemical composition analysis report

Heat treatment records and charts
Micro-structure examination and ferrite measurement reports
Mechanical properties evaluation reports
Corrosion testing results (Pre-qualification records)
Visual examination report for castings
Radiography examination report for castings
Penetrant test report for castings.

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 SPECIFICATION FOR WELDING STANDARD SPECIFICATION No.
- 7
4.5iIlatie4ifft ENGINEERS
a' itirds W INDIA UMITED
OF DUPLEX STAINLESS STEEL
AND SUPER DUPLEX STAINLESS
6-79-0016 Rev. 1
Page 1 of 11
STEEL

TATE chi ck tfil t'1Ic1

.n1W-fi 43141 tril Will V.
feTbr
SPECIFICATION FOR
WELDING OF
DUPLEX STAINLESS STEEL
AND
SUPER DUPLEX STAINLESS STEEL

3 14.-3G41
07.10.11 REVISED & REISSUED AS STANDARD
1 SPECIFICATION PC SG PPL DM
0 28.12.04 ISSUED AS STANDARD SPECIFICATION SG VRK KKM SKG
Standards Standards
Prepared Checked Committee Bureau
Rev. Date Purpose Convenor Chairman
No by by
Approved by

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Page 153 of 222
 SPECIFICATION FOR WELDING STANDARD SPECIFICATION No.
aleat ENGINEERS OF DUPLEX STAINLESS STEEL
5,gar fa5legilitiO INDIA LIMITED AND SUPER DUPLEX STAINLESS
6 - 79 - 0016 Rev. 1
,..,,wri,..mny ,A Gort of India Undetta NI

STEEL Page 2 of 11

Abbreviations:

ABS : American Bureau of Shipping

ASME : American Society of Mechanical Engineers
ASTM : American Society for Testing and Materials
BV : Bureau Veritas
CEIL : Certification Engineers International Limited
CPI : Chemical Process Industry
CSC : Chloride Stress Cracking
DNV : Det Norske Veritas
DSS : Duplex Stainless Steel
HAZ : Heat Affected Zone
ISO : International Organization for Standardization
NACE : National Association of Corrosion Engineers
PQT : Procedure Qualification Tests
PREN : Pitting Resistance Equivalent Number
PWHT : Post Weld Heat Treatment
SDSS : Super Duplex Stainless Steel
SSC : Sulphide Stress Cracking

SMMS Standards Committee:

Convener: Mr. PP Lahiri

Members: Mr. A Amin

Mr. GS Hegde
Mr. R Chaudhury
Mr. S Ghosal
Mr. P Saha
Mr. R Nanda (Piping)
Mr. AK Gupta (HMTD)
Mr. S Mukherjee (Construction)
Mr. R Muthulingam (Inspection)
Mr. Raj Kishore (Pipeline)
Mr. AR Purushottam (POSD)
Mr. MP Jain (Projects)

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 SPECIFICATION FOR WELDING
oaraelei oft ENGINEERS
STANDARD SPECIFICATION No.
slg-ar fameg w INDIA LIMITED
,A GOA
of (nth
undertaking)
OF DUPLEX STAINLESS STEEL
AND SUPER DUPLEX STAINLESS
6-79-0016 Rev. 1
(Inne'airs'-"""
STEEL Page 3 of 11

CONTENTS

1.0 SCOPE 4
2.0 CODES AND STANDARDS 4
3.0 WELDING PROCESSES 4
4.0 WELDING CONSUMABLES 5
5.0 APPLICABLE REQUIREMENTS FOR DSS AND SDSS WELDING CONSUMABLES 5
6.0 CLEANING 6
7.0 QUALIFICATION CRITERIA 6
8.0 CORROSION TESTS FOR QUALIFICATION 9
9.0 FABRICATION 11
10.0 QUALITY SURVEILLANCE AND INSPECTION 11
11.0 DOCUMENTS TO BE SUBMITTED 11

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 SPECIFICATION FOR WELDING STANDARD SPECIFICATION No.
Sti12-a-e7 ENGINEERS OF DUPLEX STAINLESS STEEL
INDIA LIMITED 6-79-0016 Rev. 1
5ta■LT IA Go./ Inda Undertaking' AND SUPER DUPLEX STAINLESS
STEEL Page 4 of 11

1.0 SCOPE

1.1 This specification covers the requirements for the welding processes, the quality of the
welding consumables, the welding consumable qualification, the welding procedure
qualification, the welder qualification and the quality assurance testing during fabrication of
DSS and SDSS components. DSS and SDSS welding consumables shall be considered
acceptable when they meet the qualification criteria mentioned in this specification. This
specification shall be applicable for both shop fabricated and field/site fabricated components.

1.2 This specification shall be read together with the corresponding product specifications,
mentioned in the relevant piping material specifications, and/or the equipment data
sheets/design drawings, intended to be used in sour and/or chloride containing environments,
as applicable.

1.3 In case of conflict between this specification and the referred material codes/standard
specifications, the requirement of this specification shall govern.

2.0 CODES AND STANDARDS

The manufacture, inspection, testing, marking and supply of the item covered by this
specification shall follow the latest editions of the following codes and standard specifications:

ASTM A 370 Standard methods and definitions for mechanical testing of steel
ASTM A 923 Standard test methods for detecting detrimental intermetallic phase in
wrought duplex austenitic/ferritic stainless steels
ASTM E 18 Rockwell hardness testing of metallic materials
ASTM E 562 Determining volume fraction by systematic manual point count
ASTM G 36 Performing stress corrosion cracking tests in a boiling magnesium
chloride
ASTM G 48 Standard test methods for pitting and crevice corrosion resistance of
stainless steels and related alloys by use of ferric chloride solution
ASME Section II- Material specifications — Welding rods, Electrodes and Filler metals
Part C
ASME Section V Non-destructive examination
ASME [Link]- Rules for construction of pressure vessels
Division 1
ASME Section IX Welding and Brazing qualifications
NACE MR0175/ Petroleum and natural gas industries-Materials for use in
ISO 15156- H2S-containing environments in oil and gas production:
Part 1: General principles for selection of cracking-resistant materials
Part 3: Cracking-resistant CRAs (corrosion-resistant alloys) and other alloys
NACE MR0103 Material resistant to Sulfide Stress Cracking in corrosive petroleum
refining environments
NACE TM0177 Laboratory testing of metals for resistance to sulfide stress cracking and
stress corrosion cracking in H2S environments
SNT-TC-1A Personnel qualification and certification of nondestructive testing
personnel, American Society for Nondestructive Testing (ASNT)

3.0 WELDING PROCESSES

Shielded metal arc welding (SMAW), Gas tungsten arc welding (GTAW), Gas metal arc
welding (GMAW), Submerged arc welding (SAW) and Plasma arc welding (PAW) processes
are suitable for duplex and super duplex stainless steel. All necessary operational precautions
such as cleanliness, protective inert gas shielding applicable for DSS and SDSS shall be
adopted while employing these welding processes.

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 SPECIFICATION FOR WELDING STANDARD SPECIFICATION No.
PRzIe?ifit ENGINEERS OF DUPLEX STAINLESS STEEL
5.1g:a telfalesS' INDIA LIMITED
(A Gort cola unactakingi AND SUPER DUPLEX STAINLESS
6-79-0016 Rev. 1
STEEL Page 5 of 11

4.0 WELDING CONSUMABLES

The welding consumables for welding duplex stainless steels of UNS No.(s) S 31803, S 32205
or equivalent and for welding super duplex stainless steel of UNS No.(s) S 32760,S 32750,S
39274, S 32550, J 93380 or equivalent shall conform to the recommendations made by the
DSS and SDSS base metal manufacturers. The welding consumables shall be used only after
conducting the requisite consumable qualifications tests as given in Clause No. 7.0.

5.0 APPLICABLE REQUIREMENTS FOR DSS AND SDSS WELDING CONSUMABLES

5.1 Chemical Composition

The chemical composition of the DSS and SDSS welding consumables shall be adjusted with
respect to austenite formers such as nickel and ferrite formers such as molybdenum, in order
to obtain the requisite ferrite-austenite balance and the corrosion resistance properties in the
as-welded condition of the weldment. The specific chemical composition of as-welded deposit
shall be as recommended by the DSS and SDSS base metal manufacturers.

5.2 Pitting Resistance Equivalent Number (PREN)

5.2.1 PREN shall be calculated by the following formula:

PREN = % Cr + 3.3 x (%Mo) + 16x (% N)

5.2.2 PREN for DSS

The pitting resistance equivalent number of the DSS welding consumables shall be greater
than 35, when calculated as mentioned in Clause No.5.2.1.

5.2.3 PREN for SDSS

The pitting resistance equivalent number of the SDSS welding consumables shall be greater
than 40, when calculated as mentioned in Clause No. 5.2.1.

5.3 Microstructure

The ferrite content of the weld metal estimated through metallography examination should be
between 30 to 55% to obtain weld joints with the best ductility and corrosion resistance
properties. The welding consumables composition and the welding heat input should be so
selected as to give the ferrite content of the weld metal between 30 and 55%. Ferrite content
measurement shall be carried out by the metallography method in accordance with ASTM E
562.

5.4 Mechanical Properties

5.4.1 DSS
Tensile Strength 680-880 N/mm2
Yield Strength (0.2% Offset) 450 N/mm2 (Min.)
Elongation 25% (Min)

Impact Energy (Charpy V-notch)

at 20° C 100 J Average/ 75 J Minimum

at -30° C 60 J Average/ 40 J Minimum

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 SPECIFICATION FOR WELDING STANDARD SPECIFICATION No.
15raireg e ENGINEERS OF DUPLEX STAINLESS STEEL
511g-ien titgleg IS INDIA UMITED 6-79-0016 Rev. 1
Goa of Irdia Underlalong) AND SUPER DUPLEX STAINLESS
STEEL Page 6 of 11

5.4.2 SDSS
Tensile Strength 800-1050 N/mm2
Yield Strength (0.2% Offset) 550 N/mm2
Yield Strength (1% Offset) 650 N/mm2
Elongation 25% minimum

Impact Energy (Charpy V-notch)

at 20° C 100 J Average/ 75 J Minimum

at -30° C 60 J Average/ 40 J Minimum

6.0 CLEANING

6.1 Cleaning of weld joints before and after the welding shall follow the good engineering
practices applicable for stainless steels. All accessible weld surfaces shall be cleaned after
welding by using pickling paste or pickling agent recommended by the welding consumable
suppliers, for a minimum period of 20 minutes, followed by water washing. This process shall
remove all oxide, tarnish, heat tint and surface contamination.

In the case of tube-to-tube sheet joints of the exchanger, extra care shall be taken to
completely remove the traces of the pickling paste or agent to maintain weld quality.
Wherever completely removal of pickling paste or agent cannot be ensured, such as air cooler
with plug type headers, pickling shall not be carried out.

Where access for cleanings not practicable, such as pipe butt welds, reliance must be placed
on good purging practice to minimize contamination of the backing gas by air. The purge gas
must contain below 10-ppm oxygen or moisture to achieve maximum corrosion resistance of
welds.

6.2 The area where DSS and SDSS fabrications are carried out shall be separated from carbon and
low-alloy steel fabrication area.

7.0 QUALIFICATION CRITERIA

7.1 Welding Consumable Qualification (One-Time Qualification)

Each classification of the DSS and SDSS welding consumables, used for welding procedure
qualification, welder qualification as well as for production welds, shall be procured from
qualified welding consumable manufacturers.

7.1.1 Qualification Criteria for Vendors/Manufacturers with Prior Experience Track Record

Vendors/manufacturers who have proven track record of supplying DSS and SDSS welding
consumables for sour service and chloride containing environments in chemical process
industries (CPI) to any of the reputed operating companies/Engineering Consultants or
Process Licensors such as UOP, IFP, EXXON, BP, CHEVRON, IOCL, HPCL, BPCL, and
EIL shall be considered as qualified vendors/manufacturers', on production of the relevant
purchase orders and test certificates, certified by a witnessing third party inspection agency
such as DNV, Lloyds, BV, ABS, TUV, SGS, CELL, and EIL for the conformance of the
materials to the respective materials specification of the mentioned operators/engineering
consultants. For qualified vendors / manufacturers, Clause No.7.1.2 is not applicable.

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 SPECIFICATION FOR WELDING STANDARD SPECIFICATION No.
a
l t ENGINEF_RS
ISIIRZRY:
f OF DUPLEX STAINLESS STEEL
2-ar EVe
g W INDIA UMITED 6-79-0016 Rev. 1
Gorl of India undensiong) AND SUPER DUPLEX STAINLESS
STEEL Page 7 of 11

7.1.2 Qualification Criteria for New Vendors/Manufacturers without Track Record

A vendor/manufacturer who has no track record of supplying DSS and SDSS welding
consumables for sour service and chloride containing environments in chemical process
industries (CPI) to any of the reputed engineering consultants/operators, as mentioned above
in Clause No.7.1.1, shall be considered as a new vendor/manufacturer. The chemical, the
mechanical and all the corrosion tests shall be carried out as mentioned in Clause Nos. 5.0, 8.0
for qualification by any one of the reputed third party inspection agencies like Lloyds, BV,
CEIL, DNV, TUV, and EIL.

Sulphide Stress Cracking (SSC) test as per Clause No. 8.1, Chloride Stress Cracking (CSC)
test as per Clause No. 8.2, Pitting Corrosion test as per Clause No. 8.3 and Crevice Corrosion
test as per Clause No.8.4, are mandatory for DSS and SDSS welding consumables.

In case the vendors/manufacture(s) had already conducted all the corrosion tests in the past,
and has an approved quality assurance system in place, and the test results are certified by a
witnessing a third party inspection agency such as DNV, Lloyds, BV, ABS, TUV, SGS, CEIL,
and EIL, the test results shall be furnished by the bidder, along with his bid, for Company's
review.

The vendors/manufacturers shall be qualified based on the satisfactory review of the submitted
test results. The Company's decision in this regard shall be final and binding on the bidder.

7.2 Welding Procedure Qualification

7.2.1 General

[Link] Each particular welding procedure shall be specially qualified. Previous test reports shall not
be recognized as a qualification record for the work to be performed on a new job.

[Link] Welding consumable qualification tests and welding procedure qualification tests shall be
conducted before the start of fabrication, by employing an approved welding procedure in
presence of the Company third party inspection agency such as DNV, Lloyds, BV, ABS,
TUV, SGS, CEIL, and EIL.

[Link] All the mills supplying the raw material/pipes etc. shall be required to pass the tests required
for the procedure qualification testing. Approved procedure shall be common to all the mills.

[Link] In case a combination of different UNS No. has to be used, due to unavoidable reasons, each
combination shall be specifically subjected to welding procedure qualification testing
including all the corrosion tests.

[Link] Laboratory tests shall be performed at an acceptable reputed laboratory.

7.2.2 Test Samples

Procedure qualification tests shall be performed on welded test pieces that include the parent
metal, heat affected zone and the weld metal.

7.2.3 Procedure Qualification Tests (PQT)

PQT shall be carried out as given below:

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 SPECIFICATION FOR WELDING STANDARD SPECIFICATION No.
46111Retit et ENGINEERS OF DUPLEX STAINLESS STEEL
51g9- Raleg r e INDIA UMITED 6-79-0016 Rev. 1
eli-i-n-11 a coN al Oda unaciaingl AND SUPER DUPLEX STAINLESS
STEEL Page 8 of 11

[Link] Chemical Composition and Microstructure Examination

The chemical composition analyzed shall conform to the claimed composition mentioned in
the technical brochures of the welding consumable manufacturers approved by the Company
prior to qualification.

The ferrite content measurement of test pieces shall be carried out by both of the following
method:

Metallography examination
Magna-gage method/Ferrite Scope

The procedure of ferrite measurement and the calibration of measuring instruments shall bear
the approval of the Company before being employed. Ferrite content measurement shall be
carried out by the metallography method in accordance with ASTM E 562. Acceptance level
shall be as per Clause No.5.3.

The weld metal of DSS and SDSS shall be checked by the method in accordance with ASTM
A 923, for the presence of intermetallic phases that are detrimental to the weld metal. The
intermetallic phases shall not be more than 1%.

[Link] Mechanical Properties

These tests shall include tensile testing, impact testing and bend testing, in accordance with
ASTM A 370. Bend tests shall be performed with a plunger diameter equal to 4 times the
thickness. The acceptance values for tensile and impact testing shall be as per Clause Nos.
5.4.1 and 5.4.2. In case of bend testing, the specimen shall not reveal any crack or fissure.

[Link] Hardness Tests

Each qualification test shall include a cross-sectional hardness survey. The test method shall
be in accordance with ASTM E 18. The distance between indentations shall be a maximum of
1.0 mm. The hardness values shall not exceed RC 28 for DSS and RC 32 for SDSS.

If any other methods including portable hardness tester are to be deployed for checking
production welds, then the correlation between the qualification method and the production
method shall be established and the calibration graph shall be generated for use at the
field/shop. The acceptance criteria shall be as per Rockwell 'C' scale.

[Link] Corrosion Tests for weldments

Sulphide Stress Cracking (SSC) test as per Clause No. 8.1, Chloride Stress Cracking (CSC)
test as per Clause No. 8.2, Pitting Corrosion test as per Clause No. 8.3, Crevice Corrosion test
as per Clause No.8.4, are mandatory when DSS and SDSS weldments are intended to be used
for sour service and chloride containing environments.

If DSS and SDSS weldments are intended to be used only for chloride containing
environments, the SSC test as per Clause No.8.1 shall be waived off. The remaining corrosion
tests specified in this section shall be carried out for DSS and SDSS weldments meant for use
in the chloride containing environments.

[Link] Radiography

All welds shall be 100% radiographed. The radiography procedure shall be followed as per
ASME Section V. Acceptance standard shall be as per ASME. Section-VIII, Division-1, UW-
51. The operator's certification to SNT-TC-1A or equivalent is required.

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 SPECIFICATION FOR WELDING STANDARD SPECIFICATION No.
IsirEzrda ENGINEERS OF DUPLEX STAINLESS STEEL 6-79-0016 Rev. 1
5@zir lalaregWINDIA LIMITED
IA Govt of India Undertaking) AND SUPER DUPLEX STAINLESS
STEEL Page 9 of 11

[Link] Penetrant Test (PT) And Magnetic Particle Test (MPT)

All fillet and groove welds other than those to be examined by radiography shall be tested by
fluorescent penetrant test or by fluorescent magnetic particle test. No defect indication shall
be accepted. The procedures for penetrant tests and magnetic particle tests shall be followed as
per ASME Section V. The operator's certification to SNT-TC-IA or equivalent shall be
ensured.

[Link] Post Weld Heat Treatment (If Required)

For DSS and SDSS, no post weld heat treatment is envisaged or recommended. In case,
autogenous welding is adopted or if the process licensor or the client recommends a PWHT,
then the only PWHT shall be solution annealing. The solution annealing heat treatment
procedures shall be established for ensuring retention of the properties of the welded joints for
DSS and SDSS materials. The heat treatment procedures shall be approved by the Company's
representative before their implementation.

7.3 Welder Qualification

Welders shall be qualified at the fabrication yard/barge employing the qualified welding
procedure. The qualification test pieces of each welder shall be subjected to microstructure
examination, mechanical tests, cross sectional hardness survey, radiography examination,
fluorescent penetrant and fluorescent magnetic particle tests, and with the same test procedure
and acceptance criteria as mentioned above in Clause Nos. [Link], [Link], [Link], [Link],
[Link] respectively.

8.0 CORROSION TESTS FOR QUALIFICATION

8.1 Sulphide Stress Cracking (SSC) Test

DSS

SSC test on duplex stainless steel shall be carried out by using the following test solutions and
test conditions:

i) a) Test solution : NACE TM0177

Test temperature : 24°C
Stress value : 350 N/mm2
d) Acceptance criteria : test sample failure at or after 720 hours.

ii) a) Test solution : NACE TM0177

Test temperature : 90° C
Stress value : 325 N/mm2
Partial pressure of H2S : 16 bars
Acceptance criteria : test sample failure at or after 720 hours.

SDSS

The Sulphide Stress Corrosion Cracking tests on super duplex stainless steel shall be carried
out by using the following solutions and test conditions:

i) a) Test solution : NACE TM0177

Test temperature : 24° C
Stress value : 425 N/mm2
d) Acceptance criteria : test sample failure at or after 720 hours.

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 SPECIFICATION FOR WELDING STANDARD SPECIFICATION No.
ISIMZIel ENGINEERS OF DUPLEX STAINLESS STEEL
5fg:ar INDIA LIMITED 6-79-0016 Rev. 1
Go. aI kid. [Link] AND SUPER DUPLEX STAINLESS
STEEL Page 10 of 11

ii) a) Test solution : NACE TM0177

Test temperature : 90° C
Stress value : 390 N/mm2
Partial pressure of H 2S : 16 bars
Acceptance criteria : test sample failure at or after 720 hours.

8.2 Chloride Stress Cracking (CSC) Test

DSS and SDSS

The CSC tests shall be conducted on representative specimens of DSS and SDSS, in
accordance with the testing procedure mentioned in ASTM G-36, in aerated, boiling 40%
calcium chloride (CaCl 2 ) solution at 100° C with the pH of the solution maintained
around 6.5.

Acceptance criteria: Stress to cause rupture in 500 hours shall exceed 0.85 times the
actual ultimate tensile strength values of duplex stainless steel and super duplex stainless
steel material individually.

8.3 Pitting Corrosion Test

DSS

The pitting corrosion test shall be conducted on the representative DSS specimen, in
accordance with ASTM G-48 method A, using 6% ferric chloride (FeCI 3 .6 H20) solution
by weight at 30°C, as well as at 50°C, for duration of 24 hours.

Acceptance criteria: No pitting shall occur on the surface of the test sample at 30°C. For
the testing at 50°C, the weight loss shall be reported to company for review.

SDSS

The pitting corrosion test shall be conducted on the representative SDSS specimen, in
accordance with ASTM G-48 method A, using 6% ferric chloride (FeCI 3 .6 I-1 2 0) solution
by weight at 40°C, as well as at 50°C, for duration of 24 hours.

Acceptance criteria: No pitting shall occur on the surface of the test sample at 40°C. For
the testing at 50°C, the weight loss shall be reported to company for review.
8.4 Crevice Corrosion Test

DSS

The crevice corrosion test shall be performed on the representative DSS specimen, in
accordance with ASTM G-48 method B, using 6% ferric chloride (FeCI 3 .6 H 2 0) solution
by weight, at 25°C for duration of 24 hours.
Acceptance criteria: No crevice shall form on the surface of the test sample at 25°C.
SDSS
The crevice corrosion test shall be performed on the representative SDSS specimen, in
accordance with ASTM G-48 method B, using 6% ferric chloride (FeCI 3 .6 H 2 0) solution
by weight, at 30°C for duration of 24 hours.
Acceptance criteria: No crevice shall form on the surface of the test sample at 30°C.

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 SPECIFICATION FOR WELDING STANDARD SPECIFICATION No.
ENGINEERS OF DUPLEX STAINLESS STEEL 6-79-0016 Rev. 1
INDIA LIMITED
151:e7
5'1411E1. IA Gov? of Inch, Undertaking) AND SUPER DUPLEX STAINLESS
STEEL Page 11 of 11

9.0 FABRICATION

9.1 No fabrication shall start until the Company approves the results of the welding consumable
qualification, the welding procedure qualification tests and the welder qualification tests as per
the approved procedure.

9.2 Quality Assurance Tests on Production Welds

As a part of quality assurance, field/shop fabricated weldments shall be subjected to the

following tests, as per the applicable Clauses mentioned in this specification:

Hardness test as per Clause No. [Link]

Radiography as per Clause No. [Link]
PT /MPT tests as per Clause no. [Link]
Ferrite Measurement as per Clause No. [Link].

9.3 The weld joints not conforming to the specification requirements with respect to the results of
above tests, shall be cut out to make fresh joints. The reasons for such a breakdown in quality
assurance system shall be investigated and the report shall be submitted to the Company for
review.

10.0 QUALITY SURVEILLANCE AND INSPECTION

The vendors/suppliers shall perform all the tests and inspection procedures mentioned above
to ensure that the welding consumables, the procedure and the fabrication conform to the
requirements of this specification. Company, or the representative duly approved by the
Company, shall have unhindered access for inspection and/or witnessing the selection of test
samples, the preparation of test specimens, and the performance of tests. The company or its
representative shall have the right to indicate the pieces from which the specimens are to be
drawn for various tests. In case of any reasonable doubts regarding the quality of the product,
Company shall have the option to ask for a re-qualification, at the vendor's/contractor's cost.
Inspection by the Company or its authorized representative shall not relieve the supplier of his
responsibility for ensuring the compliance of the materials supplied to this specification.

11.0 DOCUMENTS TO BE SUBMITTED

The vendors/suppliers shall submit the following records of the tests and inspection conducted
on the materials, as per the applicable Clauses mentioned in this specification, to the company
in quadruplicate:

Chemical composition analysis report

- Heat treatment records and charts
Micro-structure examination and ferrite measurement reports
Mechanical properties evaluation reports
Corrosion testing results (qualification records)
Radiography examination report
Penetrant test report
Magnetic Particle test report.

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 STANDARD SPECIFICATION
tg
STANDARD SPECIFICATION No.

I
151fRiseA ENGINEERS FOR POSITIVE MATERIAL
si at efaleg INI NA LIMITED
/A “nul na. Lnden.,), IDENTIFICATION (PMI) AT
6 - 81 - 0001 Rev. 2
SUPPLIER'S WORKS Page I of 8

covingii 4
c 1T

,flcomoict) TIPTth LI 111

f'6g itta-vr

STANDARD SPECIFICATION
FOR
POSITIVE MATERIAL
IDENTIFICATION
(PMI)
AT SUPPLIER'S WORKS

40D ., 15,
2 20.10.11 REVISED AND RE-ISSUED AKC DM

1 15.07.08 REVISED AND RE-ISSUED

NKR SSL SKP VC
0 07.12.00 ISSUED AS STANDARD SPECIFICATION AKC AKB AKB MI
Standards Standards
Rev. Prepared Checked Committee Bureau
No Date Purpose
by by Convenor Chairman
Approved by

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Page 185 of 222

 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
151Mae? - le.' ENGINEERS FOR POSITIVE MATERIAL
imegver INDIA LIMITED
yin eRaWanJelwill Govl of India Undertakno IDENTIFICATION (PM I) AT
6-81-0001 Rev. 2
SUPPLIER'S WORKS Page 2 of 8

Abbreviations:

API American Petroleum Institute

AS Alloy Steel
LSTK Lump Sum Turn Key
PMI Positive Material Identification
Sch Schedule
SS Stainless Steel
TPI or TPIA Third Party Inspection Agency

Inspection Standards Committee

Convenor: [Link] Chaudhary

Members: Mr. SS Lotay

Mr. SC Gupta
Mr. RK Singh
Mr. Rajeev Kumar
Mr. Anoop Goel
Mr. G Suresh
Mr. G Poornachandra Rao
Mr. MP Jain (Projects)

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 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
151M4-e?fte ENGINEERS FOR POSITIVE MATERIAL
Ogrir tfigtegW INDIA LIMITED
Gorl of India undertaking} IDENTIFICATION (PMI) AT
6-81-0001 Rev. 2
SUPPLIER'S WORKS Page 3 of 8

CONTENTS

1.0 SCOPE 4
2.0 REFERENCE DOCUMENTS 4
3.0 DEFINITIONS 4
4.0 PMI EXAMINATION 5
5.0 ACCEPTABLE METHODS FOR PMI 5
6.0 EXTENT OF PMI EXAMINATION 6
7.0 RECORDING AND DOCUMENTATION 7
8.0 MARKING 7

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 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
ft/ ENCJNEERS FOR POSITIVE MATERIAL
beire,altateg ‘60
'- -1 INDIA LIMITED 6-81-0001 Rev. 2
IDENTIFICATION (PMT) AT
SUPPLIER'S WORKS Page 4 of 8

1.0 SCOPE

1.1 This specification applies to the requirements for Positive Material Identification (PMI) to be
performed at the Supplier's works on Metallic Materials procured either directly by the
Owner/EIL/ LSTK contractor or indirectly through the sub-Suppliers.

1.2 Any post order deviation from this specification must be approved by Owner/EIL in the
Deviation/ Waiver Permit format (No. 5-0000-0180-F1) enclosed with Material Requisition.

1.3 This specification covers the procedures and methodology to be adopted to assure that the
chemical composition of the material is consistent with the material specifications as specified
in purchase documents using 'Alloy Analyzer' at the time of final inspection before dispatch.

1.4 The scope of this specification shall include but shall not be limited to Positive Material
Identification (PMI) to be performed on Materials listed below:

1.4.1 For alloy Steel materials as below:

Alloy Steel Pipes including Clad Pipes
Alloy Steel Flanges & Forgings
Alloy Steel Fittings including Clad Fittings
Alloy Steel Fasteners
Alloy Cast & Forged steel valves
Alloy Steel Instrumentation Items (Control Valves, Safety Valves etc.)
Longitudinal Pipe & Fittings Welds.
Gaskets (for Ring Type Joints)

1.4.2 For Carbon Steel materials as below:

All Carbon Steel Piping items under NACE or HIC or H2
Carbon Steel flanges and valves (Rating 900# and above)
Carbon Steel Pipes & fittings for following thicknesses:
Size 1"- 2" NB : Sch 160 & above
Size 3" NB : Sch XS & above
Size 4" - 12" NB : Sch 120 & above

Following items shall be excluded from scope of PMI examination.

Gaskets other than for Ring Type Joints

Internal Components of Valves

1.5 All grades of material supplies including Stainless Steels shall be liable for PMI test at site. In
case of any defective materials being found at site, the Supplier shall be responsible to effect
replacement of such defective materials at project site without any delays to the satisfaction of
EIL site RCM (Resident Construction Manager).

2.0 REFERENCE DOCUMENTS

2.1 API Recommended Practice 578 (First Edition, May 1999) - Material Verification Program for
New and Existing Alloy Piping Systems.

3.0 DEFINITIONS

3.1 Supplier: Any Supplier or Manufacturer on whom an order is placed for the supply of referred
items. This definition shall also include any sub-Supplier or manufacturer on whom a sub-order
is placed by the Supplier.

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 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
SaIRCIELM—; ENGINEERS FOR POSITIVE MATERIAL
Par taiReZ VW INDIA LIMITED 6-81-0001 Rev. 2
IDENTIFICATION (PM I) AT
SUPPLIER'S WORKS Page 5 of 8

3.2 Inspection Lot: A group of items offered for inspection covered under same size, Heat and
Heat treatment lot.

3.3 Alloy Material: Any metallic material (including welding filler materials) that contains
alloying elements such as chromium, nickel, molybdenum or vanadium, which are intentionally
added to enhance mechanical or physical properties and/or corrosion resistance.

4.0 PMI EXAMINATION

4.1 The Supplier shall submit a procedure of PMI to comply with the requirements of this
Specification Approval of PMI Procedure shall be obtained from Owner/EIL/TPIA prior to
commencing manufacture/ inspection of product.

4.2 PMI examination of materials is independent of any certification, markings or colour coding
that may exist and is aimed at verifying that the alloy used are as per specified grades.

4.3 The Supplier shall identify all incoming alloy materials and maintain full traceability of all alloy
materials, including all off-cuts. Transfer of identification marks shall be undertaken prior to
cutting to ensure maintenance of identification on off-cuts.

4.4 The Supplier shall ensure that all alloy materials are segregated and stored in separately
identified locations to prevent the mix up of materials of different alloy specifications or alloy
material with carbon steel. Non ferro-magnetic materials shall be segregated at all times from
ferro-magnetic materials.

4.5 PMI examination is subject to surveillance inspection by Owner/EIL/TPIA.

5.0 ACCEPTABLE METHODS FOR PMI

5.1 The method used for PMI examination shall provide a quantitative determination of the alloying
elements like chromium, nickel, molybdenum or vanadium in Alloy Steel items.

5.2 Instruments or methods used for PMI examination shall be able to provide quantitative,
recordable, elemental composition results for positive identification of alloying elements
present.

5.3 The acceptable instruments for alloy analyzer shall be either "Portable X-Ray fluorescence" or
"Optical Emission" type each capable of verifying the percentage of alloy elements within
specified range.

5.4 Chemical spot testing, magnets, alloy sorters and other methods using eddy current or
triboelectric testing methods are not acceptable for PMI examination.

5.5 The PMI instrument used shall have the sensitivity to detect the alloying elements in the
specified range.

5.6 All PMI instruments shall have been serviced within a 6 month period of the time of use to
verify the suitability of batteries, sources etc., and the data of the last service shall be stated on
the PMI Report Form (Sample enclosed).

5.7 Each analyzer must be calibrated according to the manufacturer's specification at the beginning
and end of each shift. Instrument must be checked against known standard for each alloy type
to be inspected during the shift.

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 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
ISillaZreq e ENGINEERS FOR POSITIVE MATERIAL
s'Ig7e2eg W
INDIA UMITED
Govt a Inaa Undenakingi IDENTIFICATION (PMI) AT
6-81-0001 Rev. 2
SUPPLIER'S WORKS Page 6 of 8

5.8 Certified samples, with full traceability, of a known alloy materials shall be available for use as
a random spot check on the instrument calibration.

5.9 The surfaces to be examined shall be prepared by light grinding or abrasive paper and solvent
cleaner. Evidence of Arc burn resulting from examination shall be removed by light grinding or
abrasive paper. No permanent marks, which are injurious to the usage of product in service, are
acceptable.

5.10 Alloy Steel ring type joint Gaskets shall be inspected by using portable X-Ray fluorescence
instrument.

5.11 Testing shall be done as per the procedures outlined by the manufactures of alloy analyzer
being used. Modification of these procedures if any must be approved by Owner/EIL.

5.12 The persons performing PMI shall demonstrate their capabilities to the satisfaction of
Owner/EIL/TPIA visiting engineer. If the Supplier has qualified operator on their rolls, he may
perform the examination. Otherwise PMI examination shall be sub-contracted to an independent
testing agency approved by EIL.

5.13 Whenever material is identified as not meeting requirements by the visiting engineer a rejection
note shall be issued.

6.0 EXTENT OF PMI EXAMINATION

Following sampling plans shall be applicable for PMI examination of various items.

Flanges, Fittings 100%

Valves, RTJ Gaskets

Pipes 100% (for pipes procured from traders).

2 random samples drawn from each

Size/Heat/Lot (for pipes procured directly from mills)
C. Fasteners

Lot Size Sample Size

Upto 100 2% (Min 2)

101 to 500 1% (Min 3)
501 and above 0.5% (Min 5)

Note:

For Welded Pipes and Fittings, PMI shall be performed on Base Metal as well as
weldments.

Whenever any sample drawn to PMI test on the basis of percentage selection in B & C
above, fails to meet specification requirements, 100% of items of lot shall be tested for
PMI.

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 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
i.311-aelti . ENGINEERS FOR POSITIVE MATERIAL
ogrir EiRtegi INDIA LIMITED
IA Go' at India Undertaking) IDENTIFICATION (PMI) AT
6-81-0001 Rev. 2
SUPPLIER'S WORKS Page 7 of 8

7.0 RECORDING AND DOCUMENTATION

The results of PMI examination shall be recorded in a Report Format as enclosed with this
specification.

8.0 MARKING

8.1 All alloy materials tested by PMI shall be identified using either of the following methods by
indicating "PMI OK"

Bar Code/Hologram Sticker

A low stress stamp marking

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved

Page 191 of 222
 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
012-ael ie ENGINEERS FOR POSITIVE MATERIAL
st",ar &Reg W INDIALIMTED 6-81-0001 Rev. 2
GOA Of India undertakng) IDENTIFICATION (PMI) AT
SUPPLIER'S WORKS Page 8 of 8

POSITIVE MATERIAL IDENTIFICATION REPORT Page of

BULK MATERIALS

Project: Client Job No.

PMI Report No. Supplier/Sub-Supplier

Purchase Order No. Testing Agency

Purchase PMI Location

Requisition No:

Bulk Item Type (as per Requisition)

Material Specification/Grade

Number of items in Lot

Requisition Item No./ Description Major content, Weight Percent Remarks

Accept/Reject

Element Cr Mo Ni V

Specified Range

Actual observations

Instrument Type / ID

Last Service Date Witnessed By

Inspection Agency

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved

Page 192 of 222
 co
3 C
MI Iv
E
00 cc v
O
0 -o .c
(1)
on .o
-o
0
0.
E 0.
.ct
E8
U co oc
>- 0
U)
U)
U)
U)
z
U) z
la
O
cc
O O
O
O O O
O
U) O
9
co
zO
O
zO E
Page 193 of 222
 •
t71 (-J i
z! nnnn
P:J
o CD
pzc
(-)
0 oc

t"". a a '71 til C, C.) ("•)))r-)

CD
a a ,, a trg v) "C 0 CD k CD ='"
Z Fo" .6') o Fo' -, -0 CL K u) <1, F.D.
= . •--1 c., ■—•
CD AD ,—t
C ,. e'cr, ^^
CD- C) 0 g g c4 •-r•
cn r) a H (-)
,
p i-ri 0 n —. ,t, ,
CD CD co
0-t,<cl. -0 —
— a -— 0 0(-)
-0 il
CD = E5* cl.. Q. .-0 5' g epp 0 ='-• • -
0 pi, z-. , —•-t ::%,•-t-
-/ 0
-, '1--,4 54 g- 2 crg a (1 .-,;2, .:2.,_, -;. )'. To,
CD ,—
pp
= (•-••) isFo' o
,
^-t 5 8 p0 = 8- H _ .,. ,-,
444 ,„ -, CD c4on l'6) Q- 0 (I) r) P F-t- z rrl Fr
r: c7 (-) •-• -t n 0 ,_i g ,, P:i (IQ Z rH
'"4.• eL w
ro -• (t) •- . r h
D •e 1-) - - ci) cm. 2
._, 0 : - ,
41 CD P (i) 61) '5 n = o
n cc) •-• p v,
et,. crq () e•••1- 0-I, I-11
. > P.
.-3 n 0 cc) H CD =
CD '-‘ •
rn 0 •••+ •.-.1- c4 (••••) P P ., '5 =
CD
CA 0 rD -4-. v) 5 '8 -I 4 „CD xrrl
= o co
' :3 6-, 0
..1 .10 .‹ 5 O= 0 r:o y a- 7
r ,i p° cm -- "
a CA"O
o (IQ = 0
c.i/ C) -
6 5 = M"... =
a- 5' e4 g ,.CA
t ., .
-• , a C/Q
5F
°
CD g = CM e1)•. r" 0
(PP '-'' '-- P D
P cr :,,, rDV)
O
° C =.
CD 0
0 =
PJ P
CD
cc) r"
cp
-4.
Rw F7
44
:-t =n
4-0
P 0
c'v
"5 • g

''..-; o
P)
7.!
elm:. P
o =
0 sa. < ■ .
H H cn p:1 -t t:J ..0 .0 nv Z Z 4 4 4
r-i- ■-i i-c) *. 7)' H :ii,) n CA H 4 xi 4) rTi o -0 H p0 .0
....., g., c v, g (... --
9 7:,00 H v) C» 5 5
o H

< H H V) X -0 -0 -0 -0 -0 z z 4 4 4
CD CD ° — ' cA P . )) g al `a gt 0 (..1), o o o o
, ,k. _5
= " :11' -, -ET -=.. Ct0
at. fa. CL P a,
- • o o " o = *0 ,.'D, o = =
0 a-. /•-•1
.-t —
= ,., o cA C) . ,9
.ci t,c, „..,,ci r-.1%P a- C1••o CD P ss 0 --, • P CD
cc) = = v) CD (A P = •-■••
(I) 171,3 r' Z- n P CD ([Link] = ..t 0 CD g (4 ',7.,'' H ri ' c>
'V .0 Fo .4 _.•_• rn 'n P ■••cj
CD •••s K
0,.., go H 'L CT 4' .1 k< 5- $,2'.,t CT tO rri •-% 0 0 t„D P
CD = P CD
cgp "a 7z1 c,4 ci, a* r2 H :1. = P '1=1 gt '.'•coxl=xsa.,-,c4•-■-xJ,
CD -• .cs n 120 ) - • F co 0 cp = C-'
5
„ , .r.D9 •z. C a n 'A — ,7.. .='.) v,
0 ■-• • 1••■1 I.., • 0 - • H ,,
,-, o po < -• — co
co •72:. co ,--i
A CA CD =I.' q cr, (9)L = e•-■-• CD e) = 1:-11 cc)
CD o = •-r, (•••) (-/- rCD"
0
V) ■•- 5 v) 5• P 'A-
C (ID 0 > 5* =',1
,..: ;a
.-1., tic? °cZ
= ° P co CfC1
Z C) X (1) 10.
:=•*i ,i- CrCI
CD
n F5.,,,_. g ,-
..-1 0
-• 0P =0
,-,-. ,< sa ,;,., ,..ti
pa 5 o =
CP:3
-. P
5' = = =
= Ci0 rs-l•
•--r-

Co
CD
1S3
0
03

Page 194 of 222

 W C.) IN) ■—■ oL CA
• -
0 ■—• 0 0 Or1

,—
0 '-d
—
pa 8) ,-<
0- FT; g O.
N ,,,
-0 --0 '. 0
CMS ,-•
0 ." •
0 'LS
0 P -'
4 c...., .,.),.
,,n,,) ', fa.
.., cl) fl) 0 '0 0- ot
C ca. ,-,, rs. t_,t. 2 , Z
r> co) ,-, v] m
el) c LI A: 0 0
y '1:s . cco Sr .1 '.0 r-r- A
'''• 'd C (71: a >''
IC . 5 -, 7:i 0, n
rn 0 .„... 74' g
=cm "
,.._.., H ",,-), FD eD
1-3
1-1
.00 0
n 0
r) 'Pa zg.)
-cs E o CD .<_ ,y 1-3
= 0 cfs ,_• t1
0 Clti
'6 ..e, o '-'
0
FO -..'
ca. 0- 0.-
CD z
'7:3 0 ■-r
`-<

R. 'IT
o.. oD = §. „9-
g. I. .2 cs) et,
(1) CCDt- E. 0 Di 0
= - .. c.- n
cf) ..,-* 0 F.,, E p n 0o Z
CD 5 • = tr;)) w cp .= 0 ›-
0 0 , '6 (1)
r) Do = = 0 "Ci co
Ds
vs •• ca. n .41 '61F.),• c
Ds VI n) 0....., "c$ c). 14: tl) co n
0
.. ..) ,# r r,ri. c 0 0. *3
n v,• e,0 a 7,3, 6'' .03 M
6
. .• n 0 — =• --- Ds Do
D o Ss0 r: r • a' ' - s = 'F.I; • 'C<" - 8
0
cr 0 < 0 w ,„ co ro
(.i. ca. ( D I 64 kZ (7, 0.• i
o H -• • u). < •
1-1
-t (v).1) 0 =
0 CIO . c
- is
. As Re "
cp n
vs Cl)
1# = g
F.-, , r) . n ,
,.., ,7,- 1.?3, c") .T., =
CD C n •
,„ co
e-t- ■—•

ono
°.11
.-' ■-•-■
C.) C) r) ,_;'
CD C> = ''
,' tt '-i
cn
4
cn 0 O. ot
0 .1
"
cp Do C 0 0 g
-0 0. z., -L:
*--
r..",..__, = r) n
-i 0 0 0a
w -0
,-. 14.
co a CD
e, " g

Cl)

.0 cA
10
Z ' t*
)-1 to ci)
M r)
7:) 0
IV
til
cn 0
oil
010
= .0
t*
1-1 „0
ti1
t"
n
*3 Po
0 ■-■ CD
cl) til
o --- 5 0
pv ,v ---. Oo
.0z mo o $.4
....., go " ›-

Page 195 of 222

 la.) la.) ta...) la.) l.a.) z CA
ia.) •.•-• 0 t°
i/1 :P• i•-)

5 V)
4
V) Po
o a: 011 P a
c)
P "
5. Z = 8-
5. cro 0 '6. :•11• eL ,,--;.
CrQ v) P ■'.-
,--,- =
o -t . •-0
CD -% „--, -.- 0- CD CD ›'
Ca.
o ''+' :t.i 0
cn
-.-I = (1) Cl) =
.-.. " "1 v) a'
a-
cp =
r-4- ,
=•• 014 C
CD
= ='. 9 = Z cn y) ,...I., Ci) 0• M
crq 10 •-, cn ,-, CD
r_, 0D
2-r- 5
0 Z n °
ec,
,4„ 10 ,..0 z,., /.1 cs".)
ID ,_),_ ,,, 3, 5 • ›.
0 0 G. (n
=
V) [Link]) p ••0 Cls 5 . el = ■-i
c V) P = C/) .4) -
cn
gcb o° - u, CD
0 ,--, 0-I,
.t i= c 0■-•1
P .....,
a. 1:R:$ 8- CC ..... y) :::4
.
cr o CD
" li
H
CM r2,1 ,-P)
g Po oa 0
V) ''t Po f-t•
0.0
- CD 77' CrQ
, e, y) 2
Cl) CD CD Ci) `.
.•■•■ e--1- II- '"••
=• `•••••"
0 w (IQ ZS
0 -•
o :-.., ..Cl)
CD
01. (/)

< ei
H '0 *IT)
4 7' eD =.• <. XQ
2 H 0 <• /) ()....
-cs ,-.- .1
,r, 'CI tio. H 0 =
no o --- = --, H F'D = CI)
'-t H X =. E.
0 (-) n -"I Ro CD X = X o el
.10 =... 1-3 w. < a... o q go 0 =
o 0 ,-■• F ST sa, `4 ZEL =
c) H .1, .1,
-• o CD ••-• 0 F.D. 0 .-. 0 ›••
S 0
; P --• 0 o= ,....., -- ,..,, 0 0: Fo"
FD . • a. cpV)
cc) F"; P 0 rs i = , Pa 0 4 a
---- o)
_, = ....«) ,:l. (=1) '1:3 P
■-i- . 0= *1::,
`ct `-<
c) '-'' cr „,. 0 o ‘-+-
co ri: a (I) 0
- - 0
". c4 .
,-< a
-I .-cs a, 0 _ c) co co s,2,#, 6, cl) n
= . -. Fo'
V) o = -• -. a. H
n gc' Pa
,..,. -n = c, = :0 < . 'ci 5. ,,, r4. ,74 ;7,-
,„ 0 a. r-t- P CC) F.D Po C1) = 0 -.■ til
(4 g o .,-/ = = ,^.--41
CA a „---. 0 po Cr E:1". _ P o --c pa c")
P ° 't3 G"I a a Po K R° - K
-0 = (1) -0 PD r17. 0 .- • rD -- • CD
■--t-., CA
a. t-D -•
= ... • ,__, 0 P 0 ,-t v) ■-•
'0 L D .-1 Cl)v) '-' • co D ,-, El. H
.- ._. = co ..t =" W = Po ,/, - 1■I
""
.:11 .... '.0 ' C)
:D .0 _ _ CD = '73 n
F; Fi
CI' ,-. ' P P • V) CD P C1
o) o) n= CD E.
o _
cr *o ‘' = .73 .-1') C> P
0- ,-- CD P V)
SI) :72-
- o co r,. ,,, 4. S c.) -% CD ■-ts..t
Po v (D CL 'a.'
= == cr '-.
= 0 = S
fo CI) CD P
0.,;ID V) Fr 4) c• CfP UP
dil = Cl) Cl)
O. n)

0 r0
...o 't
c) c) c) c) c, c) c) c) c:, '•
r) ,_.,,
c, c, c, c) cs, c) c) c) c) Z
o'' c) a o'' 0 0 0 0 0 ttl 1-1
c) r)

0 to co o o
5 5 5 X 5 o" co
° PP .-t cn .1 V) H Ft ,...0 ,-ct 4 -, (7, 4 -, c7 4
o Ts o .0 "I 0
0 .(,) -■ 0 .-. ..-,- p 0 ID P
C) :,-, ■-t- °
o po Po4-.1- n
CD 'CI CD
CD 't:J (--, -0 CD
C4 :1-•
4/. Z-" -00 a 0 e) 0 0 = 0 0 ,_,ZcA0
r J 0e-1- .-1 . 0:1)0
0-t = ''1 . o w0
= ,_. .
2 5. "-
0
e-'-' 1.=,#- tw .6. - P ;ID )
_, Cl. (.t.D sDo 0.. 2 po
. C7
, H CD
CD .-4, = s.' = g
U)

''t cA
C-
1-14 tz V)
M n
x 0
'11
til
Cin 0
4
it iA
x x x x x t-,
0.4
. [Link]
til
7:1 m
(-)
H
rri
5 p

x pc) x x x x x
r-t

Page 196 of 222

 (...) L..)
. (..0.) t....) c....) L..) zcp
-. O '-' '-' ,c) bo 1-...1 'a, 0 t*
- co

vo
CD
0 ".
CD '"f)
c,, , < cn 5
- — =-, 0 _. Pr)-- Fr,- n
r' ll 8 r° '' CT fa,
P•' 171) g co
,-. < ...-- VD
CCD
r*o 0
0 5 n cA CD
H uo a- CD- y
n a- o.,
'-h V) p) c,--
a a -a CIA az
Cl. Z cr 0 cn g
n PO • CD ›*
C
,-t =0 CD ,•-t1 ii *0
X O. = CD
CD ,-- cr a+ 2 +,. " "1
CD oDz
■--. CD ,-/- ,-- • Ao
r 0 c/a CD til
'-o (0 - (D =
= '- • cr o.
0 =
5'
rn V) 'ZS
-r- a= .. c() CD
= a a-
■—•
co
-4 cr = o ^1:3 •••4
=, A) >-
---. 0 F
X .,., 0 CD -+. 0 n CD DU n
r
vo .
o .0 Po .-n -. y
H 0 cio 5 ci- to a
171)do.
AD '-' .-• • = 0 0* 0" .
CID '"". 0 :ID ,,'
.-- "'"" cCD CD DI) n a C.
,-IL0 0 . Ln
Po 0- sy ,-- a- vo 0
,...0,
'I e's-. 5 a 0* CD (-D a- CID
-ta 2 5 a. q' 5' V)
co
n CD /.
F; • CrQ cra 5 .10
:3 -t- co
pa = = (I4 (..., - a
CD •,... 0 ,-, • 'Cr
'-• CD II) < 0 E
c() Cl Cr = 0
.4 )
s.-."
CD •-f• rn CD■-• - CD CIQ
0 :1". c/9"
.*11

< <
< CD c4
< a. =
"
CD Z n 0 a. c
CfQ cii DS' 079 P
B'• P 64
ci) QD Z = 0 FC) (1) WFO [Link]
0 C/) ....-.... $1, PD (T) • ,..5 CL pa
., 0 ,-4. **-- 0
,i, 10 (-)
0 C:11
, -'...- '.... ta. -• -••
a ,-
-•
=
'-I 0.
-, ,-,- 0
n cs n n E,.. 6-4' cr, n g a 2+
0 0 an a -,
s 5 Po ••-P- CD
szo c)0
CD 5 0 112 *0 6-
CD
co `Z w,
= a
-1., ro. 0 ,-, • '73 'li ,--t- ,:"..+1 co " "0 r., ft:j a a P =
(I) 'LI ta. .-- 'CI w. n
C
CD 01., =° CT Fr q = •-r- 59-, *CI= =
c7," cip
--• c4 a
n, .-" 5
(;:)r = 5 F-D' 0, 0-,•-■• ,-, 0 r-; • •-r- "i76 0
.140. = g •-`• ' a 7_.c. ,,, 5_ ,, tr, '74 a -9 vo vo
n '") r-i,
Po tt
CD N
n CA V)
rD CD .... 0 c4 cr a AD
5. (.1 0.. 0 CD 7CJ Fcr *0 r()
,n 6.• 17,*) . 0....
wo
w '''
vo - `..../ CD
(4, ,(•1,-) Cl).
= k< Q' CA
0 0 ,...,57 0 0 *-1 0 a -ta
,..+, *0
' = '-' ' 0
JP e) d SI) CD 0-3
0 CD Fr = *I
at- r:A A)
t() 0 5 elE1 g
cA po v) ,„ RI .-
.i5-: 5. n
= ... CIA -
H cA
-1 •-I, CD CnD co -: 0 .1 PO
n 1..4., ID) a- nP
Da
Da .-t
° C w 5 5 r4- C/) d
a vo a- 0* 0 OP ° '*0 )
'.[-' Pr
n 0 ''-7. ,•7 co g Po n
.p, cr) a.

0C
-• 0- ,- -, +_, ,-. . 0- ,---•
C co C C co co co C C C")
co co co C C co co
c.. .:.>, co C =
,z . ^:,,' 0 0 <:, ' 0 o tT1 '-i
r-)
4

5 5 55 0 5 0 5
'-f .-S (/) " C4 e) ^Scr 0- w 0- c,,,
CD '0 rD
Pj ,t7, (-D r,= , 4 CD 1:3 CD *0 H n -a 0 -a 0 t,
a -a n
*0 CD .0 c/,' .0 D• .; *0 CD '10 CD o -cs n 0n 0
C) = 0 C.) 0 0
. ":i (). 'CS - loa r::)- i
cC) • DU '-'•• '-'• ..., .
-cf). c, ' 5 7. =
,-,- 0
0 = a -,- a
V)
id cA
, . . . I , 't
0:1 V)
''''
tt en
o
.0
m
u) 0
.,.,

.
m io
m
n
H 2.)
co
1■4
M C CD
,^
I^ 01
t'4 0
P:i XJ 1=3
Id
r...
›-

Page 197 of 222

 CT in :1=, i...) i•.) 0 t-4

5
v,
H H 'rs
o CD CA
H o H
'17 cr ,-- *0
,-. co 0 0 >
.... 4
'6 E. , o ,--r- Po til
Z 0-1, CD cn
CQ. cr C/)
,-LTJ 0 r-t- P
= CD CD >
0 o 'CS
o x v) tn
P cp *CS *CI *3
C cp PO
'6 ' 0..1
co CA . f- Ctr PO
CL
.
. r+ cr .'
0 t_.. CD C4 I.0
Ci o
=-. sm. Fr H
,-+
CD
,......
I-4 ,--. CD
,,.,.
(7).'

Z
o p) CD
5.- -0
0- a. -,
< E = o
• 0 a.
(7) • 5 • . El, = z -0 n
co H
c
P.(fa ci,..)) 0
,-4- '-o Z
6' o- • X) n >
;ID (17 .5.:1) P po = H =-,
Pa ,-* CD
co CI. SI) '-h ^CI 0 H co
r-i n `1:3 5.:), 1:3 -'-)r H P P n
X" =
• ca CI. u, X- 0--
o 1:-:$-• C 6- 2 AD
c.) P 11) 1-3
oD ttl
6' = -to
0=-'
co CA CT P 0
Po ta. IZI 2
0 ›- cr . =-.
(1)>< CD 0 'CI Fj •
'-o i:j N Fr = = ..,. on cn
-o p) rz,, co o PO X-
. = GA ol. F-D cr 1-i
'6 cn CA
co
IlD 5 . .t , . c Fr e)
cr = 0 = c-r v)
CD " ag
Its,--
-e) • Po
(7' CA

(1)E.-: Pna- ,q
C4

> o *0 V) o 0 l0
-0 ,...,
H 0 CL O '1::3 0 °11
= ,r,
,--, ■-..
vp
.0 -1 ,v, ,...• ri.., -t 0_• po 0 ,...a ,—■
C) 0 1=1" .0 '''
c,
,, >
P__, ■-y
C) C) '-1( ) 2° CD" '7:8 Po) fl) 0;11 'CI <0 C0 0 F3 AE.■

..,; CI) 0 ,,.. m ,.-i

0 0
t, E . ,(1-,' = a- E . 1 4 ,c4) c. 0 0,-- =CD =-,
n v). cro o- 0 (Pa 6 Ci. ,4. tn
0. - ,..' 4

5 5 5 -t 5
= co 1--, -s cn
-s (r) ,-.1.--4 " v) ■-t (1) " c4 1-41 1-CS ,.."
CD 0 CD "ti .- —] co
co H CD't,
,CD 'CI CD = CD 1:3
'CS CD *[Link]) v, li CD '1:3 CD .0 cr, — 0 .0 o -0 cp '1:$ CD n
0 0 0 ocs 0 0 0 0 0° C- Ow 0° CD
5. rci. cs.t. -• C4 PZ) H A) '-' ^••
0
= = = H = g
V)
i'd v)
I I I I I I °S)
t1-1d to cA
t.i.1 r.)
z o
,-o
til
ci) c
,..ii
it
x .zi
t. cA
tt
; e°
m
n
H
tt p
z z z 5
x z _..,
z z z z io

Page 198 of 222

 0■ • C71 F til -4. -4. (/)
0 *--.1 0 t'l
•.-, P ..--• 00
N

r-r1
0 ‘.e
ti
5** P' ca.
A) = a
CI. c4
(1)
*rl d (.) `La. ,4-
vo
oc-) ,-, CI q o -% P cn
A) = oro -• = o ■-• l'
ci. 5 'a = (IQ
sa.
.-. cD,,, rr)..- ›'
Ti ■-t'
00 coz 5. 2 ,..... A) .- •
,..s v, c
■-t- Cfc? el) z ,-0
w E '-• 6
. ,--,- ril
= cn A)
= .-. A) CI. cn
A) 'a =. tn
CD = ii: -ti = .-, ='" ›'
.„, Po . ,t- e-t. =.' (7)
0.. .... w•• .1 SW ..,, ,_, r)
,t- CD 0 4:$ 0.. --
,t-
0 o
cn = ,-!. QC CFP .
'ZS., (4 0■I
A) tn CD 0 ■-• •
ci) 0 to = F-; . ■-••• 0., <
*0 CD 1-1, 10 CM CD CD I■4
CD R. ,
,_,-+1 cr cn,
P ,
.1
o • .--•. H 0-i
c.n
*0 ,-.1 H r) E. ..a), c,,5 =cr
r) ?b.c) Cfci CD
,-r A) v)
5' 0 —
-- cl.,
= CD 13
0.

<
CD 0,.-,
-t . " - ...°
=• < '--1 -. a .-..
--'
ro 1:3 W
cn 1. 0 5 A) Z r)
-0(1) *_., -4-> Circi =
(A P
P
5 • ,-,
LA = r0 .:t• '-' • < :
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 STANDARD No.
antnedirkEts/GINEERS EARTHING LUG
ligar EIRegle INDIA
lawaleizowisagos0
LIMITED
(A Go* of India Undorteing)
7-15-0016 Rev. 4
(SHELL & TUBE EXCHANGERS) Page 1 of 1

10 THK. CARBON STEEL PLATE

\ 14 0 HOLE
(FOR M12 BOLT)

NOTES: —
ALL DIMENSIONS ARE IN mm UNLESS STATED OTHERWISE.
DO NOT WELD EARTHING LUGS TO PRESSURE PARTS. IF REQUIRED,TAKE PRIOR APPROVAL OF COMPANY.
EARTHING LUG TO PROTRUDE OUT OF INSULATION, WHEREVER REQUIRED.
ALL EXCHANGERS TO BE FITTED WITH 2 EARTHING LUGS.
5. LOCATION OF EARTHING LUGS :—
FOR VERTICAL EXCHANGER WITH 2 LUG SUPPORTS :— ON BOTH LUG SUPPORTS AT VERTICAL WEB.
FOR VERTICAL EXCHANGER WITH 3 LUG SUPPORTS :— ON ANY TWO AT VERTICAL WEB.
FOR VERTICAL EXCHANGER WITH 4 LUG SUPPORTS :— ON ANY TWO DIAMETRICALLY OPPOSITE AT
VERTICAL WEB.
(iii) FOR HORIZONTAL EXCHANGER ON TWO SADDLE SUPPORTS ONE ON CENTRAL WEB.

4 30.09.2011 REVISED AND REISSUED AS STANDARD ./48 RKT AKM / SC DM

3 27.01.09 REAFFIRMED AND REISSUED AS STANDARD VPR RKG AKM VC
Rev. Prepared Checked Stds. Committee Stds. Bureau
Date Purpose Convenor Chairman
No. by by Approved by
Format No. 8-00-0001-F4
Page 218 of Rev.0
222 Copyright EL - All rights reserved
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