MOHD NORHAFIZ BIN OTHMAN
MECHANICAL ENGINEERING
M9348
UTP Supervisor
: Dr Redzuan
Host Company Supervisors: Mr Eric Ang
Mr Quek Meng Kau
Content
Training Objective
Project & Activities
Project Involvement
Conclusion & Acknowledgement
Q & A Session
Training Objective
Integrate theories with practical
Work side by side with industrial
practitioners
Introduction to work cultures and
industrial practices.
Expose student to potential
employees
Develop skills in communication,
work ethics, management, etc.
Project & Activities
Project Involvement
PMO
PMO
SBO
SBO
LCOT
SKO
SKO
LCOT Layout
T-1201 Layout
P-RBI
Petronas-Risk Based
Inspection (P-RBI)
A method that have been approved to
meet the requirements of API 580 and
being used by PETRONAS
Objectives
To focus inspection resources on critical
equipment which will prevent failures.
P-RBI Benefits
Reduce costs
Provide well defined steps to improve plant
performance
Optimize inspection ,test and maintenance work.
Reduce and ultimately eliminate unplanned
equipment failures.
P-RBI Reduces RiskHow??
Finding and fixing problem before lead to leaks.
An item will be removed from its service if it risk
reach unacceptable level.
P-RBI Implementation Steps
Identify Equipment
Equipment
Identify
Criticality Analysis
Analysis
Criticality
Inspection Planning
Planning
Inspection
Inspection Activities
Activities
Inspection
Evaluate Results
Results
Evaluate
Update Criticality
Criticality
Update
Report Results
Results
Report
Update Inspection
Inspection Plans
Plans
Update
Non-conformance
P-RBI On Storage Tank T-1201
Identifying Equipment
Tank details:
Tank Number: T-1201
Tank Type: Upright Cylindrical fixed
Storage Tank
Reference Height: 13100
Tank Diameter: 11300
Max Liquid Level: 12000
Design Temp: 65C
Design Press: 56 / -6 mbar
Data Example
P-RBI On Storage Tank T-1201
P-RBI On Storage Tank T-1201
Data Collection
We get data for the equipment from:
General Arrangement (GA)
Ultrasound Thickness Test (UT)
PFD and P&ID
Manufacturer Equipment Data Sheet (U-1 Report)
Data Collection Pitfalls
Incomplete data collection
Inappropriate source
Cut and paste errors
Incorrect units of measure
P-RBI On Storage Tank T-1201
Equipment History & Visual Inspection = Inspection
History
Probability of leak is based on how well we
know the true condition of the item
Help to establish the level of deterioration
Rate of deterioration
Confidence Level
P-RBI On Storage Tank T-1201
Corrosion Study
Corrosion study help to understand how the
equipment will fail
Its also used to establish appropriate Inspection
Plans
P-RBI On Storage Tank T-1201
P-RBI On Storage Tank T-1201
Criticality Analysis
RISK
Probability
Probability
Internal
corrosion
External
corrosion
Cracking
Other damage
mechanism
Consequences
Consequences
Cost
Environmental
Toxic
Shell
Bottom
P-RBI On Storage Tank T-1201
P-RBI On Storage Tank T-1201
Criticality
P-RBI On Storage Tank T-1201
Internal Corrosion
P-RBI On Storage Tank T-1201
External Corrosion
P-RBI On Storage Tank T-1201
Enviromental
P-RBI On Storage Tank T-1201
Consequences
P-RBI On Storage Tank T-1201
Production
P-RBI On Storage Tank T-1201
Inspection Planning
Recommended Tasks
Recommended Locations
Define Task & Locations
P-RBI On Storage Tank T-1201
Inspection Management
Type of Inspections
Visual Inspection
Ultrasonic Thickness Testing
Radiography
Penetrant Testing
P-RBI On Storage Tank T-1201
Non-Conformance
Conditions found during inspection
that do not meet acceptance
criteria
Non-conformance report (NCR) can
be generated and tracked in P-RBI
Report & Queries
P-RBI On Storage Tank T-1201
Conclusion
Skill enhanced
Built more confidence
Gained professional experience
Knowledge application
Acknowledgment
Mr Eric Ang
Mr Quek Meng Kau
Engineers & Technicians
Dr Ridzual
Q & A session
