PROJECT REPORT
GUIDED BY : 1) NAKUL ROY SIR
2) NITIESH SIR
3)RONNIT SIR
INTRODUCTION
• HIGH RISE BUILDING (TOWER) Construction of 46
storey with 10 floor of podium , 3 floor of basement and
Residential .
• Project is executed by Capacite Infraproject Limited
Company in Wadhwa Prabhadevi ,Mumbai.
CONSTRUCTION MATERIAL USED ON SITE
• Formwork (Shuttering)
• Support System
• Building Materials
• Repairing Chemicals
• Structural Steel
• Plumbing Materials
• Electrical Materials
• Safety Materials
FORMWORK (SHUTTERING)
1. Conventional Shuttering:
• The formwork Built on site out of plywood .
• It is easy to produce but time consuming for larger
structure.
• The placement of conventional formwork.
1. Arrangement of supporting system (Coupling
material) from the ground level.
2. Then over U-jack the channel section( primary
section) are fixed.
3. Over channel section , perpendicularly square
tube(secondary section) is placed and fixed it .Over
all this arrangement the ply are placed and fixed it.
[Link] SHUTTERING
• Mivan is the brand name from Mivan far- east, MALAYSIA. It is
ALUMINUM ALLOY FORMWORK.
• The ALUMINUM FORMWORK SYSTEM for Concreting is
Probably the most versatile modern construction System.
• Mivan Shuttering is a fast placed construction technique which
offers the strength and durability to a building by use of
aluminium formwork
• Cost of Mivan formwork is Rs.8500/sqm.
• With Mivan shuttering we consider 150 repetition ,While in
conventional shuttering we consider 8 repetition.
COMPONENTS OF MIVAN SHUTTERING
[Link] (RK):
Rocker is connected with bottom Side of
wall panel with nut and bolt.
ROCKER
[Link]:
To support the wall panel by forming a wall
face at the top of the panel.
KICKER
3. WALL PANEL:
• The basic and major components of mivan formwork
is the wall panels.
• It forms the face of the wall made out of an aluminium
sheet properly cut to fit the exact size of the wall.
ERECTION PROCEDURE FOR MIVAN
SHUTTERING
• Rocker is Connected with Bottom Side Of Wall Panel (W) With Nut and Bolt.
• Inner Side WALL PANEL FIRST W – Panel Then Panel and then T-PANEL, Row by Row is to be
Erected and connected with Pin and wedges.
• After Checking , Beam Soffit has to be provided with Beam props in Certain distance as per
drawing given by mivan.
• One side of beam is to be erected including soffit length and soffit corner with pins and wedges.
• This will form a rectangular shape on top of wall and below the slab concrete.
DIFFERENTIATE BETWEEN CONVENTIONAL
AND MIVAN SHUTTERING
Conventional Shuttering Mivan Shuttering
1) Less Costly, Not Reuseable. 1) Less costly, but Reuseable.
2) More Manpower Required. 2) Less Manpower Required.
3) More Time Required to finish work. 3) Less Time Consuming4.
4) Low Quality of Finish. 4) High Quality of Finish.
SUPPORTING SYSTEM
• COUPLING MATERIALS
1. Adjustable U-HEAD-600mm/Base jack
2. Cuplock Vertical - 3m,2m,1.5m.
3. Cuplock Ledger – 0.9m,1.2m,1.5m
BUILDING MATERIALS
• Cement.
• Crushed Sand.
• Bricks.
• Aggregates-10mm,20mm.
• Rubble.
• AAC Blocks-625X240X100mm.
• Gypsum.
• Fly Ash.
• Plywood.
• TMT bars.
• Binding wires.
AAC (AUTOCLAVED AREATED CONCRETE)
• BLOCKS
AAC Blocks are made up of cement and Fly
ash.
• AAC blocks are Light weight, precast, foam
concrete. building material suitable for
producing concrete masonry unit (CMU)
like blocks.
• Composed of quartz sand, calcined gypsum,
lime, cement, water and aluminium
powder, AAC products are cured under heat
and pressure in an autoclave..
• Ratio of proportion of mortar is 1:6.
• Ratio of proportion of plaster is 1:3.
• .
GYPSUM PLASTER
• Gypsum plaster, white cementing material made by partial or
complete dehydration of the mineral gypsum , commonly with
special retarders or hardeners added.
• Gypsum plaster doesn’t need any curing saving water and time
during construction.
• Reduces time considerably when compared to conventional
cement plaster.
• Excellent high strength after drying, Durable and Light weight.
PLYWOOD
TMT ( THERMO MECHANICALLY TREATED )
BARS
• TMT bars of Different diameters are:
6mm,8mm,10mm,12mm,16mm,20mm,
25mm,28mm,,30mm,32mm,40mm.
• Grade of steel:
Fe250,Fe415,Fe500
FORMWORK
MATERIALS
• MS Pipe 40NB X 6NB
• Frami Eco panel
• MS prop -2mtrs
• Waier ISMC
• Tie Rod
• Anchor Nut
• Wing Nut
• Washer Plate
• Hex Nut
QUANTITY AND QUALITY OF CONCRETE
Ingredients of concrete(normally used)
Cement =10%
Sand =30%
Water =20%
Stone aggregate and Fine aggreagate=40%
Admixture
Grade of concrete M5,M15,M20,M25,M30,M35,M40,M45……M80 are used.
For e.g M25 grade of concrete means compressive strength of concrete is 25N/mm2
Ingredient Quantity depends on mix design quality of materials.
CONCRETE POURING
MACHINERIES USE AT CONSTRUCTION SITE
• ELECTRICALLY OPERATED MACHINES
1. Tower Crane .
2. Batching Plant.
3. Builder Hoist .
4. Bar Cutting Machine.
5. Bar Bending Machine.
6. Electric Breaker.
7. Grinder.
8. Drilling Machine.
9. Plate Compactor.
10. Passenger Lift.
11. Electric Vibrator.
12. Concrete Pump.
• SUBMERSIBLE PUMPS
1. Curing Pump.
2. Borewell Pump.
3. Dewatering Pump.
Tower Crane
Bar Bending Machine
Bar Cutting Machine
LMR Machine
Box Footing
PCC (PLAIN CEMENT
CONCRETE)
• Grade of concrete used in PCC is from M5 to
M20.
• From M25 onwards the grade of concrete is
used for RCC structures.
• In PCC, first at the ground level the soil is
compacted.
• Then the Rubble soling layer is there over
compacted soil.
• Rubble soling thickness of 230mm.
• Over the Rubble soling the PCC layer of M5
grade of concrete with thickness of 50mm.
• After the PCC layer, the grade slab is there of
M35 grade of concrete with thickness of
150mm.
COLUMN:
Different Column Sizes –
350mX1000m
350mX1200m
350mX1500m
350mX1600m
Circular column
• RECKLI produces elastic concrete form liners for
the design of concrete facades.
• Cost of RECKLI-for 1mX1m is 60,000Rs.
• Release agent oil is most important to obtain an
efficient release and high a quality concrete finish.
• Cost of Release agent oil is 1200Rs per litre.
POST TENSION (P T) BEAM
• Post tensioning is a technique for
reinforcing concrete.
• Post tensioned concrete means that the
concrete is poured and then the tension is
applied-but it is still stressed before the
loads are applied so it is still prestressed.
• Post tension beam reduce the depth of
beam.
• In post tension beam ,the steel
consumption get reduce.
• Post tension beam is used for long span.
Podium
RAMP SLAB
POST TENSION(PT) SLAB
DIFFERENTIATE BETWEEN FLAT SALB AND
CONVENTITIONAL SLAB
Description Flat Slab Conventional Slab
1. System The roof consist of slab supported by The roof consist of slab supported by beam.
drop panel.
2. Load Transfer Load from slab is directly transfer to Load from slab is transfer to beam and
column. from beam to column and then footing.
3 . Thickness of slab Thickness of slab is large. Thickness of slab is small while depth of
beam is large.
4. Drop panel Drop panel (Cap) is constructed. Instead of drop panel, beam are
constructed.
AC (ACRYLIC CURING COMPOUND)
• A curing compound is a liquid substance that is added
as a surface coating on freshly installed concrete.
• Curing compounds are used to reduce the loss of
water or heat in order to create ideal conditions that
are favourable to the concrete formation.
Brick Bat Coba (Used for Terrace Waterproofing)
REPAIRING CHEMICALS
• Cebex
• Fair-crete (Bonding agent).
• Power grout.
Electrical material
• Cable copper flex-1.5sqmm X 1 core
-1.5sqmm X 2core
SAFETY MATERIALS
PERSONAL PROTECTIVE EQUIPMENT(PPE):
