Technical training guide
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Training program for
Volumat Agilia
Presentation
Usage exercise
Safety features
Disassembling procedures
Tests and Calibration
Kits presentation
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Training program for
Partner Agilia service software
Connecting a device
Performing a complete configuration
Calibration
Detailed history reading
Other functions
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Introduction
Volumat Agilia / Volumat MC Agilia:
Up to 1500 events are recorded
A large display for "at a glance“ monitoring
Compatible with Vigilant central infusion monitoring
Internal battery 2.2Ah / 7.4 Volt ( LI-ion )
8 hours autonomy at 125 ml/h
External power 9 Volt CC, power 15 Watt
Swing lock pole / rail clamp
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Front panel
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General view
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Front housing
3 Safety features
Medium position calibration of the door, to detect
in minimum distance if the door is open or closed
to avoid a free flow.
A OCS “ Occlusivity Control System” when the
pump is used without a drop detector, the system
starts to detect if the pump is occlusive or not
before running the infusion procedure and avoid
any free flow.
A dedicated set including an automatic clamp
driven by a specific motor to open or close clamp
when it removed from the pump. To avoid a free
flow.
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Volumat Agilia start up
Auto-test
OCS system starts
The programming mode displays
Confirmation or modification of infusion mode
Without Drop detector => Volume limit / Time limit are mandatory
With Drop detector => limit volume or time are not mandatory
Press bolus key to prime the line if this option is
activated
Validate the selection to start the infusion
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OCS System
Tube clamp
Mobile clamp zone A
Mobile
clamp zone
D
OCS finger pressure
zone
Mobile clamp
zone C
Mobile clamp
α° zone B
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OCS System
Motor clamp design
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OCS System
Obturator / sensors
Two Optical switches identifies 4 positions for the OCS finger
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OCS System
Position 1: Clamp absent
The linear actuator is back to its maximum
The fixed mechanical part is back to its maximum (position 0)
The mobile mechanical part is on position 1
The OCS finger is out the housing for 2 mm
No clamp, position 1 : state opto1 = 0, state opto2 = 1
The presence and the absence of the clamp should be detected
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OCS System
Position 0: Clamp present and closed
The linear actuator is back to its maximum
The fixed mechanical part is back to its maximum (position 0)
The mobile mechanical part is also back to its maximum ( position 0)
The OCS finger in the limit surface of the housing
Clamp detected and closed, position 0 : state opto1 = 1, state opto2 = 1
The presence and the absence of the clamp should be detected
Closing angle α° should permit to detect that the clamp is in the close position (with the
OCS finger). α°
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OCS System
Position 3: Clamp open, OCS finger out of the housing at its maximum
The linear actuator is out at its maximum
The fixed mechanical part is out to its maximum (position 3)
The mobile mechanical part is also out to its maximum ( position 3)
Clamp open, finger left to the maximum, position 3: state opto1 = 1,
state opto2 = 0
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OCS System
Position 2: Finger in intermediary position
The linear actuator is in intermediary position
The fixed mechanical part is in intermediary position (position 2)
The mobile mechanical part is also in intermediary (position 2)
Clamp open, finger in intermediary position; position 2: state opto1 = 0,
state opto2 = 0
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OCS System
Clamp damage
The linear actuator is in unknown position
The fixed mechanical part is in unknown position
The mobile mechanical part is in the back to its maximum (position 0)
Blown mechanical fuse: state opto1 = 1,state opto2 = 1
The OCS electro-mechanical mechanism system fails when closing and opening the door, That should not
damage the tube or the device
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OCS System
Summary
Optical switch status according the actuator position
OCS System Position Optical switch 1 status Optical switch 2 status
Clamp present and 0 1 1
closed
Clamp absent 1 0 1
Finger in intermediary 2 0 0
position
Clamp open, OCS finger 3 1 0
out of the housing at its
maximum
Damage clamp 0 1 1
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OCS System
Actuator position according to the OCS system function
Position W/O clamp With clamp With clamp OCS Sequences
Before OCS After OCS
starts
0 X
1 X X
2 ±
3 °
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Pumping system
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Air bubble detector
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Pump rework
Modification Version Reasons Old part New part Starting since s/n:
number number
All except:
19830250 => 19830253
19830255 => 19830259
Soft CPU / power 19830261 => 19830268
1.1a / 1.2a 19830270
supply
19830272
19830274
19860340 => 19860343
Soft CPU OCS failure + the membrane
material could be damaged in
1.1c contact with the silicone
20103343
tube.
A drift of the pressure on
upstream and downstream
Door lever with over ???? 20042276 => 20042287
moulded magnet 20042714 => 20042714
20134572
Air bubble board Gain improvement of the 179004 179004
20012133
sensor
Membrane (1) OCS failure: New membrane 179055 179069 20227436
(1) More details concerning this modification is available on the product Maintenance
protocol PM0194:
Soft rework to 1.1e with a replacement of the membrane
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Disassembling procedure
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Disassembling procedure
Remark : Disconnect the battery before starting any
disassembling procedure.
• Unscrew the 2 fixing screws ( marker 1) holding the battery cover
• Remove the battery cover ( marker 2 ).
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Disassembling procedure
Disconnect J4 and disconnect the battery ( marker 3).
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Disassembling procedure
Turn the device upside down.
Unscrew the 3 Torx screws ( marker 1) and remove them.
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Disassembling procedure
Remove the angle bracket( marker 2) being careful not to
pull the CPU board flat cable.
Disconnect the flat cable connecting the CPU board to the
power supply board at J1.
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Disassembling procedure
Remove the RJ45 cap (marker 3).
Unscrew the 2 screws (marker4) holding the upper case
(marker 5) to the base.
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Disassembling procedure
Remove the Upper case (marker 5)
Disconnect the flat cable connecting the CPU Board and the
display board
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Disassembling procedure
Disconnect the flat cable connected to the CPU board on J2
and J13
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Disassembling procedure
Disconnect the flat cable connected to the CPU board on J7,
J3 and J10
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Disassembling procedure
Disconnect the flat cable connected to the CPU board on J4,
and J12
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Disassembling procedure
Disconnect the flat cable connected to the CPU board on J1.
Remove the whole CPU board being careful to pull the flat
cable inside.
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Disassembling procedure
Unscrew the button screw (marker 7) and pull it out. Push
the button and turn it to the left and remove it.
Pull out the spring.
Unscrew the screw (marker 8) holding the left flange.
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Disassembling procedure
Pivot the device on its front.
Unscrew the Torx screw (marker 9) positioned on the base.
Remove the pumping plate (marker 10).
Unscrew the screw (marker 11) positioned under the base.
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Disassembling procedure
Remove the left flange (marker 12)
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Disassembling procedure
Remove the pumping system
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Disassembling procedure
Unscrew the upstream and downstream sensor screws
(marker 13 and 14)
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Disassembling procedure
Pull out the sensors
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Disassembling procedure
Unscrew the 2 screws (marker 6) of the air detector
board (marker 7)
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Disassembling procedure
Remove the board being careful not to pull the flat cable.
Disconnect the flat cable connected to the board at
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Disassembling procedure
Unscrew the 2 fixing screws (marker 6) holding the
motor clamp to the right flange
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Disassembling procedure
Using a small screwdriver, apply a light pressure in
order to disengage the motor positioning spigot
(marker 7)
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Reassembling procedure
Perform the reassembling procedure
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Service test
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Calibration procedure
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Calibration procedure
ScreenCap.exe.lnk
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Partner Agilia maintenance software
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