Operator Manual FB 2020 423JR
Operator Manual FB 2020 423JR
Table of Contents
About the Manual ........................................................................................................................ 1
Quick Operation Guide ................................................................................................................. 2
Getting to Know Your Machine ..................................................................................................... 3
Installation Requirements ............................................................................................................. 4
Routine Maintenance ................................................................................................................... 5
Preparation Before Using the Machine .......................................................................................... 6
Disassemble Parts .......................................................................................................................... 6
Wash Parts ..................................................................................................................................... 7
Assemble Parts ............................................................................................................................... 8
Sanitize ......................................................................................................................................... 10
Operating Control ....................................................................................................................... 11
Introduction ................................................................................................................................. 11
Add Product to Machine .............................................................................................................. 11
Freeze Product ............................................................................................................................ 11
Dispense Product ........................................................................................................................ 12
Wash ............................................................................................................................................ 12
Standby ........................................................................................................................................ 12
Low Mix Alarm ............................................................................................................................. 12
Light Box ....................................................................................................................................... 12
Spinner ......................................................................................................................................... 13
Adjust Product Consistency ......................................................................................................... 13
Machine Power Reset .................................................................................................................. 13
Troubleshooting ........................................................................................................................ 14
1
Quick Operation Guide
Unpalletize Machine
Warning: Unpalletizing requires lifting. Two or more personnel should remove the machine from its
packaging and place it in its final operating location. Failure to do so may result in severe injury or damage.
Inspect equipment for hidden damage before signing for delivery.
1. Cut packing straps, and remove cardboard lid and outer sides from the pallet. DO NOT cut cardboard.
2. Remove plastic wrapping around machine.
3. Cut stabilizing straps, being careful not to scratch or dent the machine panels.
4. Prepare the area where the machine will be placed, remove packing cardboard from underneath machine,
and place ramp wedges near front casters.
5. Unlock front casters, and roll machine down the wedges off the pallet.
6. Place the machine in its final location according to the Installation Requirements.
Unpack and inspect machine, Place machine in appropriate Read and understand
parts, and accessories. food preparation area. Comply ALL safety and standard
with all installation requirements. operating procedures.
Fully disassemble machine, Thoroughly clean and scrub Lubricate and re-assemble Fully sanitize
and prepare parts for machine hoppers, cylinders, all machine parts. machine.
cleaning. and all parts.
Operation
8 9 10 11
Prepare product in a separate Add product to hoppers Turn machine to FREEZE Slightly adjust viscosity
container, and ensure product and prime the cylinder mode, and wait for product setting as necessary to
is thoroughly mixed. using the prime plug. to reach frozen consistency. adjust product firmness.
2
Getting to Know Your Machine
Common Machine Parts
Scraper Blade Torque Assembly Torque Guide Drive Shaft Drive Shaft Gasket
with O-Ring
Internal Drip Tray Front Drip Tray O-Ring Removal Tool Brush Kit Hopper Agitator
with Splash Shield (Optional) (if present)
3
Installation Requirements
Power Connection
1. Connect all wires to Circuit Breaker (including neutral & ground bus L
terminals) or Local Plug according to supply voltage and wire codes on 1PH,
machine power cable. N
2. Verify Incoming Supply Cable is wired the same way on Circuit Breaker or 50/60HZ
G
Wall Receptacle before switching on or plugging in the machine.
Refrigerant requirements
Spaceman requires that only the specified refrigerant be used
in your machine.
Alternative refrigerants may cause damage to the cooling
system and/or prevent the machine from operating at optimal
performance.
If you require an alternative refrigerant, please call Spaceman
Technical Support for a list of compatible alternatives for your
compressor.
CAUTION: The machine must be placed on a level surface away from walls and other objects.
Failure to comply will damage the machine and refrigeration components and will void all
warranties.
CAUTION:
o
The
o
machine is designed to operate in normal ambient temperatures of 16 oC to 24oC
(60 F to 75 F). Operating in higher ambient temperatures will result in degraded performance.
4
Routine Maintenance
Routine Maintenance Operation:
•Disassemble, Clean, and Lubricate: Daily
•Replace Wearable Parts: Every 1 to 3 months*
•Preventative Maintenance: Quarterly**
* Based on machine usage and cleaning intervals; a Tune-Up Kit is available with all
wearable parts (O-rings, gaskets, etc.) except scraper blades
** Based on cleanliness of location and proximity to powder-based machines.
Preventative maintenance includes cleaning condensers, checking belt tensions, and
cleaning the interior of the machine frame as required.
Tune-Up Kit
For optimal machine performance and many years of efficiency and reliability The image displayed is for illustration
purpose only and may differ from the
from your machine, Spaceman recommends cleaning and sanitizing the actual product.
machine and its parts daily. The machine comes equipped with a brush kit
specifically designed to efficiently and properly clean the machine.
WARNING: If this is the first time operating the machine, you MUST clean and sanitize ALL parts
prior to running the machine.
IMPORTANT: Cleaning and sanitizing schedules are governed by state or local regulatory agencies
and MUST be followed accordingly. Routine maintenance MUST be performed a minimum of once
every 3 days.
CAUTION:
• Do NOT run the machine without properly lubricating required parts
• Do NOT clean the machine with abrasive or toxic chemicals and cleaners. Doing so may cause
damage to the stainless steel material
• ONLY use Spaceman-included cleaning brushes and lubrication
• NEVER use metal objects to clean or operate the machine
• ALWAYS replace wearable parts a minimum of every 3 months
• ALWAYS prime machine prior to operating
• ALWAYS inspect parts for excess wear and damage
NOTE: Additional brushes, lubrication, wearable parts, and tools can be purchased from Spaceman
to ensure proper maintenance. Extra wearable parts (except scraper blades) are found in the Start-
Up Kit.
5
Preparation : Disassemble Parts
Disassemble Parts
3 4 5 6 7
8 8 9 10 11
12 13 14 15 15
1. Verify the power switch is turned to OFF. 8. Rotate draw valve until the flat part at the top is
2. Remove the torque arm, first pulling up out of perpendicular to the clear face of the dispensing
the torque assembly and then down out of the door (use towel if necessary).
flat sensor arm. 9. Remove ice buster.
3. Remove dispensing door hand-screws (4). 10. Remove draw valve, twisting it while removing.
4. Remove dispensing door assembly, torque 11. Remove draw valve O-rings (2) using O-ring tool.
assembly, and beater assembly. 12. Unscrew and remove prime plug from
5. Remove torque assembly O-ring using O-ring dispensing door.
tool; remove torque guide. 13. Use a towel to remove drive shaft at the back of
6. Remove scraper blades from beater assembly the cylinder.
7. Remove dispensing door gasket using O-ring 14. Separate drive shaft gasket from drive shaft.
tool. 15. Remove front drip tray and internal drip tray.
6
Preparation : Wash Parts
Wash Parts
CAUTION: Never wash parts in a dishwasher. Always hand-wash components with nontoxic,
food-safe cleaners.
7
Preparation : Assemble Parts
Assemble Parts
CAUTION: Never force the installation of any parts. All parts fit correctly without force. If parts
don’t seem to fit, remove all parts and repeat assembly.
a. Place torque guide onto the end of the beater assembly; DO NOT lubricate this component.
b. Place O-ring on torque assembly, coating with Spaceman lubricant.
c. Insert torque assembly into torque guide at the end of beater assembly.
d. Fit scraper blades onto beater.
e. Insert the complete beater assembly into cylinder; turn assembly until it engages the drive shaft
key and no longer turns 360°.
3a 3b 3c 3d 3e 3e
8
Preparation : Assemble Parts
e. Rotate draw valve to lock ice buster in place; turn valve until the hole for the draw handle is
accessible on front.
f. Insert draw handle; secure in place with valve pin.
g. Screw prime plug onto dispensing door.
h. Place dispensing door gasket on door, coating with Spaceman lubricant; Place beater guide onto
dispensing door, with flange flush with the back of the door.
i. Align door assembly with torque assembly and mounting bolts; install dispensing door until flush
with machine; if needed, gently wiggle dispensing door to get the beater guide to line-up correctly
inside the beater; DO NOT force the dispensing door onto the machine.
j. Tighten dispensing door hand-screws (4) in a cross-pattern.
k. With tapered end down, install torque arm up through the sensor pin hole under the overhead and
then down into the torque assembly; torque am should move freely back and forth.
4e 4f 4g 4h 4h
4i 4j 4k 4k 4k
5a 5a
5. INSTALL HOPPER ASSEMBLY AND DRIP TRAYS
a. If machine has hopper agitator,
lubricate inside it and install with arrow
pointing up.
b. Install hopper lid and drip trays (internal
and front).
5b 5b 5b
9
Preparation : Sanitize
Sanitize
IMPORTANT: After sanitizing the machine, DO NOT rinse or touch areas that have been sanitized.
Product must be added immediately. If new product will not be added immediately, rinse machine
with clean water and loosen door hand-screws to allow cylinder to air-dry. Sanitize machine before
using again.
CAUTION: Always use food-grade, no-rinse sanitizer to sanitize. If warm water is required to
dissolve sanitizer, allow the solution time to cool before adding to machine.
10
Operating Control
Introduction
1 2 3
1
Freeze Product
1. Verify cylinder is full of mixed product.
2. Turn power switch to FREEZE and verify STANDBY mode is off .
3. The motor will begin to agitate the product, and the cooling system will begin to
freeze the product.
4. Freezing product takes approximately 10 minutes; product is at the adjusted viscosity
when the flat sensor arm is switched to the RIGHT.
5. When the product reaches the desired viscosity, it is ready to dispense.
11
Operation Control
Dispense Product
Standby
IMPORTANT: When the machine will NOT be utilized for
several hours, place it in STANDBY mode to conserve
electricity and reduce product loss.
In STANDBY, product remains below 5oC (41oF) in both the
cylinder and hopper, but will NOT be frozen.
Alarm beeper can be turned off by pressing the Beeper Reset button
on side panel of machine.
Always maintain at least 2cm of mix in the hopper. If you neglect to
add mix, a freeze-up may occur. This will cause eventual damage to the
beater assembly, the dispensing door, and gear box.
Light Box
On front panel of machine, Mix Low and Standby lights on
standard machines will be replaced by a light panel.
Press on Light Box button underneath overhead, light panel will
illuminate.
Light panel will illuminate WHITE under Freeze and Wash modes.
Light panel will illuminate RED when mix is low.
Light panel will illuminate BLUE under Standby mode.
12
Operating Control
Spinner
Spinner operation is controlled by the paddle switch on lower portion of the
spinner mount.
The paddle switch is designed for one-hand operation. Hold cup up towards
the spindle while pressing in the paddle switch with the same hand. Spinner
will turn on and stay on. Spinner will stop as soon as paddle switch is released.
Hard Soft
Flat arm moves left and right and Arm moves up and down and
tells machine when product is at tells machine when product is
desired consistency. being dispensed.
Switched RIGHT means consistency It moves UP when draw handle
is correct. Switched LEFT or IN THE is in the OPEN position.
MIDDLE means consistency is not
yet correct.
13
Troubleshooting
Problem: Product won’t dispense Problem: Product leaks excessively into
internal drip tray
Probable Cause Probable Cause
1. Product is over-frozen in cylinder. 1. Improper or inadequate lubrication of drive
2. Inadequate mix in hopper. shaft gasket.
3. Power switch is in the OFF position. 2. Damaged, missing, or improperly installed drive
4. Unit is unplugged. shaft gasket.
5. Tripped circuit breaker or blown fuse. 3. Debris build up in back of cylinder
6. Improper mixing of product. Remedy
7. Machine has tripped safety reset. 1. Use sufficient food-grade lubricant, and add
sufficient lubricant inside drive shaft gasket
8. Up down sensor arm not engaging during assembly (Page 8).
Remedy 2. Replace drive shaft gasket every 1 to 3 months;
1. Lower viscosity setting as required (Page replace torque assembly guide every 1 to 3
13). months.
2. Ensure hopper is at least half full. 3. Clean back of cylinder well taking special note
around the lips of rear shell bearing connection.
3. Turn power switch to FREEZE.
4. Verify machine is plugged into power
source.
5. Verify and reset circuit breaker and/or fuse. Problem: Product leaks from dispens-
6. Follow manufacturer instructions for mixing ing door
product; ensure correct mix ratios.
7. Reset machine (Page 13). Probable Cause
8. Verify sensor arms are installed and 1. Improper or inadequate lubrication of draw
operating according to the manual. valve and draw valve O-rings.
2. Cracked, broken, or worn draw valve O-rings.
Remedy
Problem: Machine Shuts down 1. Use sufficient food-grade lubricant when
assembling draw valve (Page 8).
Automatically 2. Replace O-rings every 1 to 3 months.
Probable Cause
Cylinders are experiencing freeze-up (usually
due to viscosity being set too high for selected Problem: Scored Cylinder walls
product).
Remedy Probable Cause
1. Reset machine (Page 13), confirm there is 1. Broken torque or beater assembly.
product in the hopper, confirm there is no 2. Beater guide worn or missing.
blockage from hopper to cylinder.
2. Confirm product was premixed properly. 3. Incorrect assembly of beater, blades, and guide
3. Lower viscosity as required (Page 13). Remedy
1. Repair or replace torque or beater assembly.
2. Replace or install beater guide.
3. Assemble machine to manual instructions.
14
Troubleshooting
Problem: Product is too firm Problem: Machine won’t operate in
FREEZE or WASH modes
Probable Cause
1. Inadequate mix in hopper. Probable Cause
2. Improper mixing of product. 1. Machine is unplugged.
3. Torque arm is not installed correctly. 2. Tripped circuit breaker or blown fuse.
4. Viscosity adjustment is set incorrectly. 3. Machine has tripped safety reset.
5. Left/right sensor not engaging and/or is Remedy
stuck to the left. 1. Verify machine is plugged into power source.
6. Up/down sensor is engaged and stuck in up 2. Verify and reset circuit breaker and/or fuse.
position.
3. Reset machine (Page 13).
Remedy
1. Ensure hopper is at least half full.
2. Follow manufacturer instructions for mixing.
product; ensure correct mix ratios. Problem: Compressor doesn’t work
3. Install torque arm on dispensing door. when machine is in FREEZE mode
4. Lower viscosity setting as required (Page 13).
5. Verify sensor arms are installed and Probable Cause
operating according to the manual Machine has tripped safety reset due to motor
overload.
Remedy
Problem: Product is too soft Reset machine (Page 13).
Check sensor arms.
Probable Cause
1. Improper mixing of product.
2. Missing, damaged, or incorrectly installed
scraper blades. Problem: Drive shaft won’t remove
3. Viscosity adjustment is set incorrectly.
Probable Cause
4. Beater is rotating counter-clockwise.
1. Lubrication on square ends of drive shaft.
Remedy
2. Scoring due to lack of lubrication.
1. Follow manufacturer instructions for mixing
product; ensure correct mix ratios. Remedy
2. Inspect scraper blades for damage and correct 1. Do NOT lubricate the square end of the drive
installation. shaft; contact Spaceman Technical Support for
instructions on removing and inspecting drive
3. Increase viscosity setting as required (Page 13). shaft and gear box for damage.
4. Call Spaceman Technical Support. 2. Replace Drive Shaft, use additional lubrication.