KREBS millMAX Pumps
Less down time
Lower power consumption
Patented externally
adjustable suction-side wear
ring
millMAX PUMPS
KREBS millMAX TECHNOLOGY
millMAX Solves
This Kind of
Problem
Competitors suction liner
and impeller - 550 hours
millMAX after 1500 hours
of wear
The millMAX Pump has a unique
patented design developed exclusively for
mill discharge duties and adapted for other
severe abrasive slurries.
The same wet end components can be
offered as a conversion kit to existing
pumps, without the need to disturb the
foundation or existing bearing frame
assembly.
The millMAX Pump features a patented
on-line wear clearance adjustment, which
minimizes the cost per ton pumped
compared to conventional hard metal and
rubber lined slurry pumps through:
Increased wear life
Even wear life of all wet end parts
Less down time
Lower power consumption
Increased mill throughput
More consistent cyclone separation
Improved gland seal performance
Low-cost no risk wet end
replacement
The Heart of the Design
The patented on-line suction side wear
clearance adjustment permits the initial
clearances to be maintained throughout
the life of the pump. This extends the life of
the impeller and suction wear faces to near,
or equal that of, the casing for a one time
maintenance rebuild.
The reduction of solids grinding between
the impeller and suction side reduces power
consumption and wear. The millMAX
Hybrid Suction Sealing System maintains
constant flow and pressure, without
increasing speed or the danger of motor
overload.
millMAX Hybrid Suction
Sealing System
Tight clearances at
the wear ring prevents suction-side
recirculation.
Krebs millMAX Pumps treat the cause of
pump wear and loss of efficiency, whereas
competitive pumps treat the symptoms
through materials or predictive uneven wear
rates.
In most established millMAX installations,
wear life of parts has been even and in
the majority, overall wear life has generally
improved by 50% to 100%. This increase
in wear life is achieved together with a
reduction in power, generally in the 10% to
20% or lower range.
The reduction in power can then be taken
as a cost savings, or through additional
pumping capacity with the same installed
motor.
With the millMAX Hybrid Suction Sealing
System, the front clearance is adjusted
while the pump is running, and takes only
five minutes to perform. This clearance
is adjusted normally six to eight times
throughout the life of the wet end parts.
WET END CONVERSIONS
The Krebs millMAX Pump is a new design,
hard metal pump and wet end conversion
kit, designed exclusively for mill discharge
and other abrasive slurries. The Krebs
millMAX Pump adapts to a variety of power
frames without disturbing the foundation or
bearing frame assemblies.
10 x 8 - US - Coal
The millMAX design can be applied to an
existing pump through a wet end conversion
kit, including impeller, casing, backliner, and
gland seal.
The millMAX conversion kit is supplied
with an adapter ring, seals, and all hardware
to adapt to a variety of power frames. This
achieves the same results as a complete
pump on a maintenance budget.
16x14 - Zambia - Copper
20x18-46 - Australia
Gold
Tight clearances at
backliner ensures that
shaft sealing system
works well.
Wide clearances
at expelling vanes
prevents large
solids from being
crushed.
20x18-43 - Australia
Gold
6x4 S. Africa
High Pressure
20x18 Ghana
Quick-Release
14 x 12 - Chile
Copper
TECHNICAL
High Performance Centrifugal
Dry Gland Seal
Large expeller diameter generates high suction level sealing
capacity.
Zero leakage while operating.
SPECIFICATIONS
Slurry pumps are Krebs millMAX design and include the following:
CASING - designed for minimum slurry turbulence and even
wear. Includes (14x12 and smaller) integral wear ring, carrier,
and adjustment screws for on-line adjustment and elimination of
suction side recirculation.
WEAR RING - adjustable wear ring assembly to permit closing
of suction side impeller clearance during operation. This reduces
slurry recirculation and lowers pressure at the suction area,
thereby maintaining flow and reducing wear.
IMPELLER - designed for high slurry efficiency and hydraulic
performance. Machined surface at the eye for wear ring adjustment and high expelling vanes.
High Radial Vanes
Clears large solids.
Prevents solids from being crushed.
Reduces casing slurry pressure at the eye
of the impeller.
WEAR PARTS - designed hydraulically to wear evenly. Constructed of high chrome at 680/720 Brinell hardness.
POWER FRAME - heavy duty cast iron pedestal with external
bearing assembly adjustment mechanism. Drilled for overhead
motor mounting assembly.
External Wear Adjustment
Screw
Four screws for on-line wear
clearance adjustment.
Adjusted while the pump is
operating.
Adjusted six to eight times
during the life of the pump.
FLANGES - loose intake and discharge flanges drilled to suit various pipe requirements.
BEARING ASSEMBLY - heavy duty shaft and indirect fitted
taper roller bearings rated at 100,000 hrs B-10 life minimum.
Bearing arrangement designed to prevent over greasing and ingress
of slurry.
BACKLINER - designed for close clearance at the back (14x12
and smaller), or SUCTION LINER with integral wear ring
(16x14 and larger). Matching full impeller diameter and profile
for close operating clearance.
Adjustable Wear Ring
Wear ring takes up clearance at the impeller.
Adjusted during operation.
Reduces suction side recirculation.
Maintains hydraulic performance.
millMAX Power Frame
Heavy duty cast pedestal.
External bearing assembly adjustment.
Wide bearing centers.
Heavy duty shaft and bearings.
Double clamp.
Wide Clearance
Dramatic reduction in crushing of
solids.
Increased wear life.
Reduced power consumption.
No adjustment of impeller once
the pump is installed.
FULL FLOW
Reverse Taper Roller Bearings
Increases effective load span to improve life.
Main bearing failure is due to over greasing.
Pumping action of taper rollers discharges grease to the
outside, preventing ingress of slurry or over greasing of
bearing cartridge.
LOW FLOW
4
SHAFT SEAL OPTIONS
Max Gland Water Required
GPM
FRAME FULL
LOW
CMC
8
0.15
MMA
14
0.2
MMB
19
0.3
MMC
24
0.5
MMD
30
1.0
MME
55
--
MMF
85
--
Narrow Clearance
Reduces pressure at gland to
assist centrifugal dry gland seal or
reduce gland water pressure.
driMAX Mechanical Seal
Operates in extreme abrasive environment.
Individual seal wear parts are easily replaced
on-site without special tools.
Ability to adjust for wear if required.
Impeller suction wear clearance adjustment
without touching seal.
WATER FLUSH GLAND
5
millMAX Engineering Dimensions
- BARE SHAFT PUMP
DRIVE
ARRANGEMENTS
Standard millMAX Discharge Positions
Top 45 degree
Top vertical
Top horizontal
Bottom 45 degree
Bottom horizontal
Reverse Overhead
*NOTE: CONSULT FACTORY FOR OTHER DISCHARGE POSITIONS.
PumpModel
Model
Pump
Size
Size
Frame
Frame
AA
BB
CC
DD
EE
FF
F1
F1
GG
G1
G1
HH
II
JJ
KK
Key
Key
LL
MM
NN
MM080AA4
MM080AA4
3X2-9
3X2-9
MMAA
MMAA
794
794
403
403
138
138
185
185
185
185
200
200
3131
150
150
150
150
314
314
370
370
4242
114
114
8X12X100
8X12X100
3030
293
293
235
235
210
210
HoleDia.
Dia.
Weight Pump
PumpModel
Model
OO Hole
Weight
1919
189
189
MM080AA4
MM080AA4
MM100AA4
MM100AA4
4X3-12
4X3-12
MMAA
MMAA
870
870
514
514
185
185
234
234
262
262
200
200
3535
188
188
148
148
314
314
370
370
4242
115
115
8X12X100
8X12X100
3030
293
293
235
235
247
247
1919
311
311
MM100AA4
MM100AA4
MM100A4
MM100A4
4X3-12
4X3-12
MMA
MMA
974
974
514
514
185
185
234
234
262
262
230
230
55
188
188
148
148
375
375
431
431
6565
150
150
11X18X100
11X18X100
4040
323
323
265
265
278
278
2222
369
369
MM100A4
MM100A4
MM100A5
HP
MM100A5
HP
4X3-17
4X3-17
MMA
MMA
1047
1047
730
730
230
230
365
365
378
378
230
230
135
135
248
248
5353
431
431
375
375
6565
150
150
11X18X100
11X18X100
4040
323
323
265
265
291
291
2222
685
685
MM100A5
HP
MM100A5
HP
MM100B5
HP
MM100B5
HP
4X3-17
4X3-17
MMB
MMB
1266
1266
730
730
230
230
365
365
378
378
300
300
6565
248
248
548
548
8080
215
215
14X22X150
14X22X150
5050
410
410
335
335
337
337
2929
839
839
MM100B5
HP
MM100B5
HP
6X4-16
6X4-16
MMA
MMA
1005
1005
629
629
229
229
286
286
326
326
230
230
5555
219
219
5353
190
190
475
475
MM150A4
MM150A4
375
375
431
431
6565
145
145
11X18X100
11X18X100
4040
323
323
265
265
279
279
2222
537
537
MM150A4
MM150A4
MM150B4
MM150B4
6X4-16
6X4-16
MMB
MMB
1233
1233
629
629
229
229
286
286
326
326
300
300
1515
219
219
190
190
475
475
548
548
8080
215
215
14X22X150
14X22X150
5050
410
410
335
335
339
339
2929
682
682
MM150B4
MM150B4
MM150B4
QR
MM150B4
QR
6X4-16
6X4-16
MMB
MMB
1292
1292
629
629
229
229
286
286
326
326
300
300
1515
219
219
190
190
475
475
548
548
8080
215
215
14X22X150
14X22X150
5050
410
410
335
335
390
390
2929
702
702
MM150B4
QR
MM150B4
QR
MM150B5
HP
MM150B5
HP
6X4-21
6X4-21
MMB
MMB
1302
1302
856
856
283
283
422
422
470
470
300
300
128
128
260
260
7171
475
475
548
548
8080
215
215
14X22X150
14X22X150
5050
410
410
335
335
361
361
2929
1177
1177
MM150B5
HP
MM150B5
HP
MM200B4-20
MM200B4-20
8X6-20
8X6-20
MMB
MMB
1334
1334
843
843
318
318
371
371
460
460
300
300
9090
288
288
230
230
475
475
548
548
8080
215
215
14X22X150
14X22X150
5050
410
410
335
335
370
370
3535
1035
1035
MM200B4-20
MM200B4-20
MM200C4-20
MM200C4-20
8X6-20
8X6-20
MMC
MMC
1493
1493
843
843
318
318
371
371
460
460
400
400
1010
288
288
230
230
666
666
766
766
100
100
370
370
16X28X180
16X28X180
7575
555
555
455
455
370
370
3535
1424
1424
MM200C4-20
MM200C4-20
MM200B4-24
MM200B4-24
8X6-24
8X6-24
MMB
MMB
1335
1335
998
998
419
419
434
434
480
480
300
300
169
169
290
290
277
277
475
475
548
548
8080
215
215
14X22X150
14X22X150
5050
410
410
335
335
370
370
2929
1504
1504
MM200B4-24
MM200B4-24
MM200C4-24
MM200C4-24
8X6-24
8X6-24
MMC
MMC
1491
1491
998
998
419
419
434
434
480
480
400
400
7070
290
290
277
277
666
666
766
766
100
100
228
228
16X28X180
16X28X180
7575
555
555
455
455
370
370
3535
1886
1886
MM200C4-24
MM200C4-24
MM250C4
MM250C4
10X8-24
10X8-24
MMC
MMC
1540
1540
1032
1032
419
419
441
441
480
480
400
400
6060
325
325
290
290
666
666
766
766
100
100
228
228
16X28X180
16X28X180
7575
555
555
455
455
384
384
3535
1952
1952
MM250C4
MM250C4
MM300C4
MM300C4
12X10-30
12X10-30
MMC
MMC
1585
1585
1235
1235
462
462
570
570
610
610
400
400
199
199
342
342
348
348
666
666
766
766
100
100
228
228
16X28X180
16X28X180
7575
555
555
455
455
413
413
3535
2715
2715
MM300C4
MM300C4
MM300C4
QR
MM300C4
QR
12X10-30
12X10-30
MMC
MMC
1656
1656
1235
1235
462
462
570
570
610
610
400
400
196
196
342
342
348
348
666
666
766
766
100
100
227
227
16X28X180
16X28X180
7575
555
555
455
455
483
483
3535
2750
2750
MM300C4
QR
MM300C4
QR
MM300D4
MM300D4
12X10-30
12X10-30
MMD
MMD
1933
1933
1235
1235
462
462
570
570
610
610
500
500
9898
342
342
348
348
863
863
963
963
150
150
349
349
36X20X280
36X20X280
7878
693
693
593
593
487
487
4141
3495
3495
MM300D4
MM300D4
MM350C4
MM350C4
14X12-36
14X12-36
MMC
MMC
1751
1751
1569
1569
629
629
700
700
674
674
400
400
365
365
402
402
405
405
666
666
766
766
100
100
264
264
16X28X180
16X28X180
7575
555
555
455
455
493
493
3535
4083
4083
MM350C4
MM350C4
MM350D4
MM350D4
14X12-36
14X12-36
MMD
MMD
2030
2030
1569
1569
629
629
712
712
674
674
500
500
278
278
402
402
405
405
863
863
963
963
150
150
349
349
36X20X280
36X20X280
7878
693
693
593
593
515
515
4141
4813
4813
MM350D4
MM350D4
MM350D4
QR
MM350D4
QR
14X12-36
14X12-36
MMD
MMD
2074
2074
1569
1569
629
629
700
700
674
674
500
500
265
265
402
402
405
405
863
863
963
963
150
150
349
349
36X20X265
36X20X265
7878
693
693
593
593
558
558
4141
4850
4850
MM350D4
QR
MM350D4
QR
MM400D4
MM400D4
16X14-39
16X14-39
MMD
MMD
2112
2112
1738
1738
666
666
804
804
893
893
500
500
326
326
441
441
229
229
863
863
963
963
150
150
349
349
36X20X280
36X20X280
7878
693
693
593
593
567
567
4141
5776
5776
MM400D4
MM400D4
MM500D4
MM500D4
20X18-46
20X18-46
MMD
MMD
2224
2224
1986
1986
703
703
965
965
1054
1054
500
500
473
473
506
506
251
251
863
863
963
963
150
150
349
349
36X20X280
36X20X280
7878
693
693
593
593
619
619
4141
10025
10025
MM500D4
MM500D4
MM500E4
MM500E4
20X18-46
20X18-46
MME
MME
2370
2370
1986
1986
703
703
965
965
1054
1054
850
850
124
124
506
506
251
251
1010
1010
1111
1111
150
150
320
320
36X20X280
36X20X280
3838
1048
1048
700
700
545
545
3232
10757
10757
MM500E4
MM500E4
MM500E4
QR
MM500E4
QR
20X18-46
20X18-46
MME
MME
2485
2485
1986
1986
703
703
965
965
1054
1054
850
850
124
124
506
506
251
251
1010
1010
1111
1111
150
150
320
320
36X20X280
36X20X280
3838
1048
1048
700
700
653
653
3232
11633
11633
MM500E4
QR
MM500E4
QR
MM600E5
MM600E5
24X20-54
24X20-54
MME
MME
2440
2440
2208
2208
791
791
1030
1030
1226
1226
850
850
218
218
565
565
236
236
1022
1022
1111
1111
150
150
320
320
36X20X280
36X20X280
3838
1048
1048
700
700
555
555
3232
12640
12640
MM600E5
MM600E5
MM600E5
QR
MM600E5
QR
24X20-54
24X20-54
MME
MME
2554
2554
2208
2208
791
791
1030
1030
1226
1226
850
850
218
218
565
565
236
236
1022
1022
1111
1111
150
150
322
322
36X20X280
36X20X280
3838
1048
1048
700
700
663
663
3232
13373
13373
MM600E5
QR
MM600E5
QR
MM700F5
MM700F5
28X26-64
28X26-64
MMF
MMF
3008
3008
2748
2748
1060
1060
1253
1253
1300
1300
1092
1092
235
235
648
648
304
304
1422
1422
1549
1549
190
190
293
293
45X25X254
45X25X254
3838
1451
1451
1219
1219
583
583
3838
22236
22236
MM700F5
MM700F5
MM700F5
QR
MM700F5
QR
28X26-64
28X26-64
MMF
MMF
3027
3027
2748
2748
1060
1060
1253
1253
1300
1300
1092
1092
403
403
648
648
304
304
1422
1422
1549
1549
190
190
291
291
45X25X254
45X25X254
3838
1451
1451
1219
1219
602
602
3838
22546
22546
MM700F5
QR
MM700F5
QR
Direct Inline
Side-by-Side
FLSmidth Krebs expertise in the process industries spans
more than five decades. Our innovative technologies meet the
high-performance demands of today and in some of the most
challenging process environments. FLSmidth Krebs is the leading
provider of hydrocyclone technology and is quickly becoming the
leader in severe duty slurry pumps worldwide.
With the main office in Tucson, Arizona, FLSmidth Krebs has
worldwide offices in Australia, Austria, Brasil, Chile, China, the
Philippines, and South Africa.
www.Krebs.com or
www.FLSmidthMinerals.com
FLSmidth Group 2008. All rights reserved. This brochure makes no offers, representations or warranties (express or implied), and information and data contained in this
brochure are for general reference only and may change at any time. Please contact FLSmidth Mineral for specific information or data that may relate to your interests