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Mill MAX8 PG Emailversion

The document describes a line of millMAX pumps from Krebs. The pumps feature patented designs like externally adjustable suction-side wear rings that minimize costs by increasing wear life, lowering power consumption, and reducing downtime compared to conventional slurry pumps.
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0% found this document useful (0 votes)
434 views5 pages

Mill MAX8 PG Emailversion

The document describes a line of millMAX pumps from Krebs. The pumps feature patented designs like externally adjustable suction-side wear rings that minimize costs by increasing wear life, lowering power consumption, and reducing downtime compared to conventional slurry pumps.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

KREBS millMAX Pumps

Less down time


Lower power consumption
Patented externally
adjustable suction-side wear
ring

millMAX PUMPS

KREBS millMAX TECHNOLOGY


millMAX Solves
This Kind of
Problem
Competitors suction liner
and impeller - 550 hours

millMAX after 1500 hours


of wear

The millMAX Pump has a unique


patented design developed exclusively for
mill discharge duties and adapted for other
severe abrasive slurries.
The same wet end components can be
offered as a conversion kit to existing
pumps, without the need to disturb the
foundation or existing bearing frame
assembly.
The millMAX Pump features a patented
on-line wear clearance adjustment, which
minimizes the cost per ton pumped
compared to conventional hard metal and
rubber lined slurry pumps through:







Increased wear life


Even wear life of all wet end parts
Less down time
Lower power consumption
Increased mill throughput
More consistent cyclone separation
Improved gland seal performance
Low-cost no risk wet end
replacement

The Heart of the Design


The patented on-line suction side wear
clearance adjustment permits the initial
clearances to be maintained throughout
the life of the pump. This extends the life of
the impeller and suction wear faces to near,
or equal that of, the casing for a one time
maintenance rebuild.
The reduction of solids grinding between
the impeller and suction side reduces power
consumption and wear. The millMAX
Hybrid Suction Sealing System maintains
constant flow and pressure, without
increasing speed or the danger of motor
overload.

millMAX Hybrid Suction


Sealing System

Tight clearances at
the wear ring prevents suction-side
recirculation.

Krebs millMAX Pumps treat the cause of


pump wear and loss of efficiency, whereas
competitive pumps treat the symptoms
through materials or predictive uneven wear
rates.
In most established millMAX installations,
wear life of parts has been even and in
the majority, overall wear life has generally
improved by 50% to 100%. This increase
in wear life is achieved together with a
reduction in power, generally in the 10% to
20% or lower range.
The reduction in power can then be taken
as a cost savings, or through additional
pumping capacity with the same installed
motor.
With the millMAX Hybrid Suction Sealing
System, the front clearance is adjusted
while the pump is running, and takes only
five minutes to perform. This clearance
is adjusted normally six to eight times
throughout the life of the wet end parts.

WET END CONVERSIONS


The Krebs millMAX Pump is a new design,
hard metal pump and wet end conversion
kit, designed exclusively for mill discharge
and other abrasive slurries. The Krebs
millMAX Pump adapts to a variety of power
frames without disturbing the foundation or
bearing frame assemblies.

10 x 8 - US - Coal

The millMAX design can be applied to an


existing pump through a wet end conversion
kit, including impeller, casing, backliner, and
gland seal.

The millMAX conversion kit is supplied


with an adapter ring, seals, and all hardware
to adapt to a variety of power frames. This
achieves the same results as a complete
pump on a maintenance budget.

16x14 - Zambia - Copper

20x18-46 - Australia
Gold

Tight clearances at
backliner ensures that
shaft sealing system
works well.

Wide clearances
at expelling vanes
prevents large
solids from being
crushed.

20x18-43 - Australia
Gold

6x4 S. Africa
High Pressure

20x18 Ghana
Quick-Release

14 x 12 - Chile
Copper

TECHNICAL

High Performance Centrifugal


Dry Gland Seal
Large expeller diameter generates high suction level sealing
capacity.
Zero leakage while operating.

SPECIFICATIONS
Slurry pumps are Krebs millMAX design and include the following:
CASING - designed for minimum slurry turbulence and even
wear. Includes (14x12 and smaller) integral wear ring, carrier,
and adjustment screws for on-line adjustment and elimination of
suction side recirculation.
WEAR RING - adjustable wear ring assembly to permit closing
of suction side impeller clearance during operation. This reduces
slurry recirculation and lowers pressure at the suction area,
thereby maintaining flow and reducing wear.
IMPELLER - designed for high slurry efficiency and hydraulic
performance. Machined surface at the eye for wear ring adjustment and high expelling vanes.

High Radial Vanes


Clears large solids.
Prevents solids from being crushed.
Reduces casing slurry pressure at the eye
of the impeller.

WEAR PARTS - designed hydraulically to wear evenly. Constructed of high chrome at 680/720 Brinell hardness.
POWER FRAME - heavy duty cast iron pedestal with external
bearing assembly adjustment mechanism. Drilled for overhead
motor mounting assembly.

External Wear Adjustment


Screw
Four screws for on-line wear
clearance adjustment.
Adjusted while the pump is
operating.
Adjusted six to eight times
during the life of the pump.

FLANGES - loose intake and discharge flanges drilled to suit various pipe requirements.
BEARING ASSEMBLY - heavy duty shaft and indirect fitted
taper roller bearings rated at 100,000 hrs B-10 life minimum.
Bearing arrangement designed to prevent over greasing and ingress
of slurry.

BACKLINER - designed for close clearance at the back (14x12


and smaller), or SUCTION LINER with integral wear ring
(16x14 and larger). Matching full impeller diameter and profile
for close operating clearance.

Adjustable Wear Ring


Wear ring takes up clearance at the impeller.
Adjusted during operation.
Reduces suction side recirculation.
Maintains hydraulic performance.

millMAX Power Frame


Heavy duty cast pedestal.
External bearing assembly adjustment.
Wide bearing centers.
Heavy duty shaft and bearings.
Double clamp.

Wide Clearance
Dramatic reduction in crushing of
solids.
Increased wear life.
Reduced power consumption.

No adjustment of impeller once


the pump is installed.

FULL FLOW
Reverse Taper Roller Bearings
Increases effective load span to improve life.
Main bearing failure is due to over greasing.
Pumping action of taper rollers discharges grease to the
outside, preventing ingress of slurry or over greasing of
bearing cartridge.

LOW FLOW
4

SHAFT SEAL OPTIONS

Max Gland Water Required


GPM
FRAME FULL
LOW
CMC
8
0.15
MMA
14
0.2
MMB
19
0.3
MMC
24
0.5
MMD
30
1.0
MME
55
--
MMF
85
--

Narrow Clearance
Reduces pressure at gland to
assist centrifugal dry gland seal or
reduce gland water pressure.

driMAX Mechanical Seal


Operates in extreme abrasive environment.
Individual seal wear parts are easily replaced
on-site without special tools.
Ability to adjust for wear if required.
Impeller suction wear clearance adjustment
without touching seal.

WATER FLUSH GLAND


5

millMAX Engineering Dimensions

- BARE SHAFT PUMP


DRIVE
ARRANGEMENTS

Standard millMAX Discharge Positions


Top 45 degree

Top vertical

Top horizontal

Bottom 45 degree

Bottom horizontal

Reverse Overhead

*NOTE: CONSULT FACTORY FOR OTHER DISCHARGE POSITIONS.

PumpModel
Model
Pump

Size
Size

Frame
Frame

AA

BB

CC

DD

EE

FF

F1
F1

GG

G1
G1

HH

II

JJ

KK

Key
Key

LL

MM

NN

MM080AA4
MM080AA4

3X2-9
3X2-9

MMAA
MMAA

794
794

403
403

138
138

185
185

185
185

200
200

3131

150
150

150
150

314
314

370
370

4242

114
114

8X12X100
8X12X100

3030

293
293

235
235

210
210

HoleDia.
Dia.
Weight Pump
PumpModel
Model
OO Hole
Weight
1919

189
189

MM080AA4
MM080AA4

MM100AA4
MM100AA4

4X3-12
4X3-12

MMAA
MMAA

870
870

514
514

185
185

234
234

262
262

200
200

3535

188
188

148
148

314
314

370
370

4242

115
115

8X12X100
8X12X100

3030

293
293

235
235

247
247

1919

311
311

MM100AA4
MM100AA4

MM100A4
MM100A4

4X3-12
4X3-12

MMA
MMA

974
974

514
514

185
185

234
234

262
262

230
230

55

188
188

148
148

375
375

431
431

6565

150
150

11X18X100
11X18X100

4040

323
323

265
265

278
278

2222

369
369

MM100A4
MM100A4

MM100A5
HP
MM100A5
HP

4X3-17
4X3-17

MMA
MMA

1047
1047

730
730

230
230

365
365

378
378

230
230

135
135

248
248

5353

431
431

375
375

6565

150
150

11X18X100
11X18X100

4040

323
323

265
265

291
291

2222

685
685

MM100A5
HP
MM100A5
HP

MM100B5
HP
MM100B5
HP

4X3-17
4X3-17

MMB
MMB

1266
1266

730
730

230
230

365
365

378
378

300
300

6565

248
248

548
548

8080

215
215

14X22X150
14X22X150

5050

410
410

335
335

337
337

2929

839
839

MM100B5
HP
MM100B5
HP

6X4-16
6X4-16

MMA
MMA

1005
1005

629
629

229
229

286
286

326
326

230
230

5555

219
219

5353
190
190

475
475

MM150A4
MM150A4

375
375

431
431

6565

145
145

11X18X100
11X18X100

4040

323
323

265
265

279
279

2222

537
537

MM150A4
MM150A4

MM150B4
MM150B4

6X4-16
6X4-16

MMB
MMB

1233
1233

629
629

229
229

286
286

326
326

300
300

1515

219
219

190
190

475
475

548
548

8080

215
215

14X22X150
14X22X150

5050

410
410

335
335

339
339

2929

682
682

MM150B4
MM150B4

MM150B4
QR
MM150B4
QR

6X4-16
6X4-16

MMB
MMB

1292
1292

629
629

229
229

286
286

326
326

300
300

1515

219
219

190
190

475
475

548
548

8080

215
215

14X22X150
14X22X150

5050

410
410

335
335

390
390

2929

702
702

MM150B4
QR
MM150B4
QR

MM150B5
HP
MM150B5
HP

6X4-21
6X4-21

MMB
MMB

1302
1302

856
856

283
283

422
422

470
470

300
300

128
128

260
260

7171

475
475

548
548

8080

215
215

14X22X150
14X22X150

5050

410
410

335
335

361
361

2929

1177
1177

MM150B5
HP
MM150B5
HP

MM200B4-20
MM200B4-20

8X6-20
8X6-20

MMB
MMB

1334
1334

843
843

318
318

371
371

460
460

300
300

9090

288
288

230
230

475
475

548
548

8080

215
215

14X22X150
14X22X150

5050

410
410

335
335

370
370

3535

1035
1035

MM200B4-20
MM200B4-20

MM200C4-20
MM200C4-20

8X6-20
8X6-20

MMC
MMC

1493
1493

843
843

318
318

371
371

460
460

400
400

1010

288
288

230
230

666
666

766
766

100
100

370
370

16X28X180
16X28X180

7575

555
555

455
455

370
370

3535

1424
1424

MM200C4-20
MM200C4-20

MM200B4-24
MM200B4-24

8X6-24
8X6-24

MMB
MMB

1335
1335

998
998

419
419

434
434

480
480

300
300

169
169

290
290

277
277

475
475

548
548

8080

215
215

14X22X150
14X22X150

5050

410
410

335
335

370
370

2929

1504
1504

MM200B4-24
MM200B4-24

MM200C4-24
MM200C4-24

8X6-24
8X6-24

MMC
MMC

1491
1491

998
998

419
419

434
434

480
480

400
400

7070

290
290

277
277

666
666

766
766

100
100

228
228

16X28X180
16X28X180

7575

555
555

455
455

370
370

3535

1886
1886

MM200C4-24
MM200C4-24

MM250C4
MM250C4

10X8-24
10X8-24

MMC
MMC

1540
1540

1032
1032

419
419

441
441

480
480

400
400

6060

325
325

290
290

666
666

766
766

100
100

228
228

16X28X180
16X28X180

7575

555
555

455
455

384
384

3535

1952
1952

MM250C4
MM250C4

MM300C4
MM300C4

12X10-30
12X10-30

MMC
MMC

1585
1585

1235
1235

462
462

570
570

610
610

400
400

199
199

342
342

348
348

666
666

766
766

100
100

228
228

16X28X180
16X28X180

7575

555
555

455
455

413
413

3535

2715
2715

MM300C4
MM300C4

MM300C4
QR
MM300C4
QR

12X10-30
12X10-30

MMC
MMC

1656
1656

1235
1235

462
462

570
570

610
610

400
400

196
196

342
342

348
348

666
666

766
766

100
100

227
227

16X28X180
16X28X180

7575

555
555

455
455

483
483

3535

2750
2750

MM300C4
QR
MM300C4
QR

MM300D4
MM300D4

12X10-30
12X10-30

MMD
MMD

1933
1933

1235
1235

462
462

570
570

610
610

500
500

9898

342
342

348
348

863
863

963
963

150
150

349
349

36X20X280
36X20X280

7878

693
693

593
593

487
487

4141

3495
3495

MM300D4
MM300D4

MM350C4
MM350C4

14X12-36
14X12-36

MMC
MMC

1751
1751

1569
1569

629
629

700
700

674
674

400
400

365
365

402
402

405
405

666
666

766
766

100
100

264
264

16X28X180
16X28X180

7575

555
555

455
455

493
493

3535

4083
4083

MM350C4
MM350C4

MM350D4
MM350D4

14X12-36
14X12-36

MMD
MMD

2030
2030

1569
1569

629
629

712
712

674
674

500
500

278
278

402
402

405
405

863
863

963
963

150
150

349
349

36X20X280
36X20X280

7878

693
693

593
593

515
515

4141

4813
4813

MM350D4
MM350D4

MM350D4
QR
MM350D4
QR

14X12-36
14X12-36

MMD
MMD

2074
2074

1569
1569

629
629

700
700

674
674

500
500

265
265

402
402

405
405

863
863

963
963

150
150

349
349

36X20X265
36X20X265

7878

693
693

593
593

558
558

4141

4850
4850

MM350D4
QR
MM350D4
QR

MM400D4
MM400D4

16X14-39
16X14-39

MMD
MMD

2112
2112

1738
1738

666
666

804
804

893
893

500
500

326
326

441
441

229
229

863
863

963
963

150
150

349
349

36X20X280
36X20X280

7878

693
693

593
593

567
567

4141

5776
5776

MM400D4
MM400D4

MM500D4
MM500D4

20X18-46
20X18-46

MMD
MMD

2224
2224

1986
1986

703
703

965
965

1054
1054

500
500

473
473

506
506

251
251

863
863

963
963

150
150

349
349

36X20X280
36X20X280

7878

693
693

593
593

619
619

4141

10025
10025

MM500D4
MM500D4

MM500E4
MM500E4

20X18-46
20X18-46

MME
MME

2370
2370

1986
1986

703
703

965
965

1054
1054

850
850

124
124

506
506

251
251

1010
1010

1111
1111

150
150

320
320

36X20X280
36X20X280

3838

1048
1048

700
700

545
545

3232

10757
10757

MM500E4
MM500E4

MM500E4
QR
MM500E4
QR

20X18-46
20X18-46

MME
MME

2485
2485

1986
1986

703
703

965
965

1054
1054

850
850

124
124

506
506

251
251

1010
1010

1111
1111

150
150

320
320

36X20X280
36X20X280

3838

1048
1048

700
700

653
653

3232

11633
11633

MM500E4
QR
MM500E4
QR

MM600E5
MM600E5

24X20-54
24X20-54

MME
MME

2440
2440

2208
2208

791
791

1030
1030

1226
1226

850
850

218
218

565
565

236
236

1022
1022

1111
1111

150
150

320
320

36X20X280
36X20X280

3838

1048
1048

700
700

555
555

3232

12640
12640

MM600E5
MM600E5

MM600E5
QR
MM600E5
QR

24X20-54
24X20-54

MME
MME

2554
2554

2208
2208

791
791

1030
1030

1226
1226

850
850

218
218

565
565

236
236

1022
1022

1111
1111

150
150

322
322

36X20X280
36X20X280

3838

1048
1048

700
700

663
663

3232

13373
13373

MM600E5
QR
MM600E5
QR

MM700F5
MM700F5

28X26-64
28X26-64

MMF
MMF

3008
3008

2748
2748

1060
1060

1253
1253

1300
1300

1092
1092

235
235

648
648

304
304

1422
1422

1549
1549

190
190

293
293

45X25X254
45X25X254

3838

1451
1451

1219
1219

583
583

3838

22236
22236

MM700F5
MM700F5

MM700F5
QR
MM700F5
QR

28X26-64
28X26-64

MMF
MMF

3027
3027

2748
2748

1060
1060

1253
1253

1300
1300

1092
1092

403
403

648
648

304
304

1422
1422

1549
1549

190
190

291
291

45X25X254
45X25X254

3838

1451
1451

1219
1219

602
602

3838

22546
22546

MM700F5
QR
MM700F5
QR

Direct Inline

Side-by-Side

FLSmidth Krebs expertise in the process industries spans


more than five decades. Our innovative technologies meet the
high-performance demands of today and in some of the most
challenging process environments. FLSmidth Krebs is the leading
provider of hydrocyclone technology and is quickly becoming the
leader in severe duty slurry pumps worldwide.
With the main office in Tucson, Arizona, FLSmidth Krebs has
worldwide offices in Australia, Austria, Brasil, Chile, China, the
Philippines, and South Africa.

www.Krebs.com or
www.FLSmidthMinerals.com

FLSmidth Group 2008. All rights reserved. This brochure makes no offers, representations or warranties (express or implied), and information and data contained in this
brochure are for general reference only and may change at any time. Please contact FLSmidth Mineral for specific information or data that may relate to your interests

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