0% found this document useful (0 votes)
370 views114 pages

HKK - S - Hkeu 263 353 533 713 Zal Hcni 263 353 533 713 Za - Eng - Sup2

Uploaded by

Jesus Rios
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
370 views114 pages

HKK - S - Hkeu 263 353 533 713 Zal Hcni 263 353 533 713 Za - Eng - Sup2

Uploaded by

Jesus Rios
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 114

R32

Refrigerant
Wall Type
Air Conditioners

Service Manual [ Release 2.0 ]

Heat Pump Active Line Models with DC Fan Motor


1 Phase, 220-240V, 50/60Hz Power Supply

 Series 3 Models:
HKEU (263, 353, 533, 713) ZAL
HCNI (263, 353, 533, 713) ZA

(optional)
“Wall” Type Active Line R32 Refrigerant AC

Table of Contents

SAFETY PRECAUTIONS..................................................................................................................................... I

1. SPECIFICATIONS....................................................................................................................................... [1]-1
1.1 PRODUCT OVERVIEW......................................................................................................................... [1]-1
1.2 TECHNICAL DATA TABLES............................................................................................................... [1]-2
1.3 PIPE LENGTH AND DROP HEIGHT................................................................................................... [1]-3
1.4 ELECTRICAL WIRING DIAGRAMS.................................................................................................... [1]-4

2. PRODUCT FEATURES............................................................................................................................. [2]-1


2.1 DISPLAY FUNCTION.......................................................................................................................... [2]-1
2.2 SAFETY FEATURES...........................................................................................................................[2]-2
2.3 BASIC FUNCTIONS............................................................................................................................[2]-3
2.4 OPTIONAL FUNCTIONS....................................................................................................................[2]-7

3. MAINTENANCE........................................................................................................................................ [3]-1
3.1 FIRST TIME INSTALLATION CHECK................................................................................................. [3]-1
3.2 REFRIGERANT RECHARGE...............................................................................................................[3]-3
3.3 RE-INSTALLATION............................................................................................................................ [3]-4

4. INDOOR UNITS DISASSEMBLY.............................................................................................................. [4]-1


4.1 INDOOR UNITS DIMENSIONS........................................................................................................... [4]-1
4.2 DISASSEMBLING THE INDOOR UNIT............................................................................................. [4]-2

5. OUTDOOR UNITS DISASSEMBLY.......................................................................................................... [5]-1


5.1 OUTDOOR UNITS DIMENSIONS....................................................................................................... [5]-1
5.2 DISASSEMBLING THE OUTDOOR UNIT......................................................................................... [5]-4

6. TROUBLESHOOTING.............................................................................................................................. [6]-1
6.1 SAFETY CAUTION.............................................................................................................................. [6]-1
6.2 GENERAL TROUBLESHOOTING..................................................................................................... [6]-2
6.3 COMPLAIN RECORD FORM............................................................................................................. [6]-5
6.4 INFORMATION INQUIRY.................................................................................................................. [6]-7
6.5 ERROR DIAGNOSIS AND TROUBLESHOOTING WITHOUT ERROR CODE...............................[6]-10
6.6 QUICK MAINTENANCE BY ERROR CODE....................................................................................[6]-16
6.7 TROUBLESHOOTING BY ERROR CODE....................................................................................... [6]-17
6.8 CHECK PROCEDURES.................................................................................................................... [6]-35

7. APPENDIX................................................................................................................................................. [7]-1
7.1 TEMPERATURE SENSOR RESISTANCE VALUE TABLES............................................................... [7]-1
7.2 PRESSURE ON SERVICE PORT (R32 REFRIGERANT)...................................................................[7]-3

Table of Contents
“Wall” Type Active Line R32 Refrigerant AC: Safety Precautions

SAFETY PRECAUTIONS
1. Precautions
To prevent personal injury, or property or unit damage, adhere
CAUTION
to all precautionary measures and instructions outlined in this
Manual. Before servicing a unit, refer to this Service Manual • While unpacking, be careful of sharp edges around
and its relevant sections. the unit as well as the edges of the fins on the conden-
Failure to adhere to all precautionary measures listed in this ser and evaporator.
section may result in personal injury, damage to the unit or to
property, or in extreme cases, death.

WARNING: indicates a potentially hazardous situation 1.3 Operation and Maintenance


which if not avoided could result in serious personal
injury, or death. WARNING

• Do not use defective or under-rated circuit breakers.


CAUTION: indicates a potentially hazardous situation • Ensure the unit is properly grounded and that a de-
which if not avoided could result in minor or moderate
dicated circuit and breaker are installed.
personal injury, or unit damage. • Do not modify or extend the power cable. Ensure the
power cable is secure and not damaged during opera-
tion.
1.1 In case of Accidents or Emergency • Do not unplug the power supply plug during opera-
tion.
WARNING
• Do not store or use flammable materials near the unit.
• If a gas leak is suspected, immediately turn off the gas • Do not open the inlet grill of the unit during operation.
appliance and ventilate the area before turning the Do not touch the electrostatic filter if the unit is equip-
unit on. ped with one.
• If strange sounds or smoke is detected coming from • Do not block the inlet or outlet of air flow to the unit.
the unit, turn the breaker off and disconnect the power • Do not use harsh detergents, solvents, or similar
supply cable. items to clean the unit. Use a soft cloth for cleaning.
• If the unit comes into contact with liquid, contact an • Do not touch the metal parts of the unit when remo-
authorized Service Center. ving the air filter as they are very sharp.
• If liquid from the batteries makes contact with skin or • Do not step on or place anything on the unit or outdo-
clothing, immediately rinse or wash the area well with or units.
clean water. • Do not drink water drained from the unit.
• Do not insert hands or other objects into the air inlet or • Avoid direct skin contact with water drained from the
outlet while the unit is plugged in. unit.
• Do not operate the unit with wet hands. • Use a firm stool or step ladder according to manufac-
• Do not use a remote controller that has previously turer procedures when cleaning or maintaining the
been exposed to battery damage or battery leakage. unit.

CAUTION CAUTION

• Clean and ventilate the unit at regular intervals when • Do not install or operate the unit for an extended
operating it near a stove or near similar devices. period of time in areas with high humidity or in an
• Do not use the unit during severe weather conditions. environment directly exposing it to sea wind or salt
If possible, disconnect he product from the power spray.
supply source before such occurrences. • Do not install the unit on a defective or damaged
installation stand, or in an unsecure location.
• Ensure the unit is installed at a level position.
• Do not install the unit where noise or air discharge
created by the outdoor unit will negatively impact the
1.2 Pre-Installation and Installation environment or nearby residences.
• Do not expose skin directly to the air discharged by
WARNING
the unit for prolonged periods of time.
• Use this unit only on a dedicated circuit. • Ensure the unit operates in areas without splashes of
• Damage to the installation area could cause the unit to water or other liquids.
fall, potentially resulting in personal injury, property • Ensure the drain hose is installed correctly to ensure
damage, or product failure. proper water drainage.
• Only qualified personnel should disassemble, install, • When lifting or transporting the unit, it is recommen-
remove, or repair the unit. ded that two or more people are used for this task.
• Only a qualified electrician should perform electrical • When the unit is not to be used for an extended time,
work. For more information, contact your dealer, re- disconnect the power supply or turn off the circuit
seller, or an authorized Service Center. breaker.

I
“Wall” Type Active Line R32 Refrigerant AC: Safety Precautions

2. Information about servicing (for flammable refrigerants)

2.1 Checks to the area 2.7 Ventilated area


• Prior to beginning work on systems containing flam- • Ensure that the area is in the open or that it is adequately
mable refrigerants, safety checks are necessary to ventilated before breaking into the system or conducting
ensure that the risk of ignition is minimized. any hot work.
• For repairs to the refrigerating system, the following • A degree of ventilation shall continue during the period
precautions shall be complied with prior to conducting that the work is carried out.
work on the system. • The ventilation should safely disperse any released
refrigerant and preferably expel it externally into the
2.2 Work procedure atmosphere.
• Work shall be undertaken under a controlled procedure
so as to minimise the risk of a flammable gas or vapour 2.8 Checks to the refrigeration equipment
being present while the work is being performed.
• Where electrical components are being changed, they
shall be fit for the purpose and to the correct spe-
2.3 Work area cification.
• All maintenance staff and others working in the local At all times the manufacturer’s maintenance and service
area shall be instructed on the nature of work being guidelines shall be followed.
carried out. If in doubt consult the manufacturer’s technical depart-
• Work in confined spaces shall be avoided. ment for assistance.
• The area around the work space shall be sectioned off. The following checks shall be applied to installations
Ensure that the conditions within the area have been using flammable refrigerants:
made safe by control of flammable material. • The charge size is in accordance with the room size
within which the refrigerant containing parts are
2.4 Checking for presence of refrigerant installed.
• The ventilation machinery and outlets are operating
• The area shall be checked with an appropriate refrige-
adequately and are not obstructed.
rant detector prior to and during work, to ensure the
technician is aware of potentially flammable atmosphe- • If an indirect refrigerating circuit is being used, the
res. secondary circuit shall be checked for the presence
of refrigerant.
• Ensure that the leak detection equipment being used is
suitable for use with flammable refrigerants, i.e. no • Marking to the equipment continues to be visible and
sparking, adequately sealed or intrinsically safe. legible. Markings and signs that are illegible shall be
corrected.
• Refrigeration pipe or components are installed in a
2.5 Presence of fire extinguisher position where they are unlikely to be exposed to any
• If any hot work is to be conducted on the refrigeration substance which may corrode refrigerant containing
equipment or any associated parts, appropriate fire ex- components, unless the components are constructed
tinguishing equipment shall be available to hand. of materials which are inherently resistant to being
corroded or are suitably protected against being so
• Have a dry powder or CO2 fire extinguisher adjacent to
corroded.
the charging area.

2.9 Checks to electrical devices


2.6 No ignition sources
• Repair and maintenance to electrical components shall
• No person carrying out work in relation to a refrigeration
include initial safety checks and component inspection
system which involves exposing any pipe work that
procedures.
contains or has contained flammable refrigerant, shall
use any sources of ignition in such a manner that it may If a fault exists that could compromise safety, then no
lead to the risk of fire or explosion. electrical supply shall be connected to the circuit until it is
satisfactorily dealt with.
• All possible ignition sources, including cigarette smok-
ing, should be kept sufficiently far away from the site of If the fault cannot be corrected immediately but it is
installation, repairing, removing and disposal, during necessary to continue operation, an adequate temporary
which flammable refrigerant can possibly be released to solution shall be used. This shall be reported to the
the surrounding space. owner of the equipment so all parties are advised.
• Prior to work taking place, the area around the equip- Initial safety checks shall include:
ment is to be surveyed to make sure that there are no • That capacitors are discharged: this shall be done in
flammable hazards or ignition risks. a safe manner to avoid possibility of sparking.
• NO SMOKING signs shall be displayed. • That there no live electrical components and wiring
are exposed while charging, recovering or purging
the system.
• That there is continuity of earth bonding.

II
“Wall” Type Active Line R32 Refrigerant AC: Safety Precautions

2.10 Repairs to sealed components 2.14 Leak detection methods


• During repairs to sealed components, all electrical sup- • The following leak detection methods are deemed ac-
plies shall be disconnected from the equipment being ceptable for systems containing flammable refrigerants.
worked upon prior to any removal of sealed covers, etc. Electronic leak detectors shall be used to detect flam-
If it is absolutely necessary to have an electrical supply mable refrigerants, but the sensitivity may not be ade-
to equipment during servicing, then a permanently ope- quate, or may need re-calibration. (Detection equip-
rating form of leak detection shall be located at the most ment shall be calibrated in a refrigerant-free area.)
critical point to warn of a potentially hazardous situation. Ensure that the detector itself is not a potential source
• Particular attention shall be paid to the following to of ignition and is suitable for the refrigerant used.
ensure that by working on electrical components, the Leak detection equipment shall be set at a percentage
casing is not altered in such a way that the level of of the “LFL” of the refrigerant and shall be calibrated to
protection is affected. This shall include damage to ca- the refrigerant employed and the appropriate percenta-
bles, excessive number of connections, terminals not ge of gas (25 % maximum) is confirmed.
made to original specification, damage to seals, incorrect Leak detection fluids are suitable for use with most
fitting of glands, etc. refrigerants but the use of detergents containing chlori-
• Ensure that apparatus is mounted securely. ne shall be avoided as the chlorine may react with the
refrigerant and corrode the copper pipe-work.
• Ensure that seals or sealing materials have not degra-
ded such that they no longer serve the purpose of • If a leak is suspected, all naked flames shall be remo-
preventing the ingress of flammable atmospheres. ved or extinguished.
Replacement parts shall be in accordance with the
• If a leakage of refrigerant is found which requires
manufacturer’s specifications.
brazing, all of the refrigerant shall be recovered from
NOTE: The use of silicon sealant may inhibit the effective- the system, or isolated (by means of shut off valves)
ness of some types of leak detection equipment. in a part of the system remote from the leak.
Intrinsically safe components do not have to be isolated Oxygen free nitrogen (OFN) shall then be purged
prior to working on them. through the system both before and during the braz-
ing process.

2.11 Repair to intrinsically safe components


• Do not apply any permanent inductive or capacitance
2.15 Removal and evacuation
loads to the circuit without ensuring that this will not
exceed the permissible voltage and current permitted for • When breaking into the refrigerant circuit to make repairs
the equipment in use. or for any other purpose, conventional procedures shall
Intrinsically safe components are the only types that can be used.
be worked on while live in the presence of a flammable • However, it is important that best practice is followed
atmosphere. The test apparatus shall be at the correct since flammability is a consideration.
rating. The following procedure shall be adhered to:
• Replace components only with parts specified by the • Remove refrigerant.
manufacturer. Other parts may result in the ignition of
refrigerant in the atmosphere from a leak. • Purge the circuit with inert gas.
• Evacuate.
• Purge again with inert gas.
2.12 Cabling • Open the circuit by cutting or brazing.
• Check that cabling will not be subject to wear, corrosion, • The refrigerant charge shall be recovered into the correct
excessive pressure, vibration, sharp edges or any other recovery cylinders.
adverse environmental effects. • The system shall be flushed with OFN to render the unit
• The check shall also take into account the effects of safe. This process may need to be repeated several ti-
aging or continual vibration from sources such as mes. Compressed air or oxygen shall not be used for this
compressors or fans. task.
Flushing shall be achieved by breaking the vacuum in the
system with OFN and continuing to fill until the working
2.13 Detection of flammable refrigerants pressure is achieved, then venting to atmosphere, and
• Under no circumstances shall potential sources of igni- finally pulling down to a vacuum. This process shall be
tion be used in the searching for or detection of refrige- repeated until no refrigerant is within the system.
rant leaks. When the final OFN charge is used, the system shall be
• A halide torch (or any other detector using a naked fla- vented down to atmospheric pressure to enable work to
me) shall not be used. take place. This operation is absolutely vital if brazing
operations on the pipe-work are to take place.
Ensure that the outlet for the vacuum pump is not close
to any ignition sources and there is ventilation available.

III
“Wall” Type Active Line R32 Refrigerant AC: Safety Precautions

2.16 Charging procedures


• In addition to conventional charging procedures, the • When the cylinders have been filled correctly and the
following requirements shall be followed: process is completed, make sure that the cylinders and
• Ensure that contamination of different refrigerants the equipment are removed from site promptly and all
does not occur when using charging equipment. isolation valves on the equipment are closed off.
• Recovered refrigerant shall not be charged into another
• Hoses or lines shall be as short as possible to minimi-
ze the amount of refrigerant contained in them. refrigeration system unless it has been cleaned and
checked.
• Cylinders shall be kept upright.
• Ensure that the refrigeration system is earthed prior to
charging the system with refrigerant. 2.18 Labelling
• Label the system when charging is complete (if not Equipment shall be labelled stating that it has been

already done).
de-commissioned and emptied of refrigerant.
• Extreme care shall be taken not to overfill the refrige- The label shall be dated and signed.
ration system.
• Ensure that there are labels on the equipment stating the
• Prior to recharging the system it shall be pressure equipment contains flammable refrigerant.
tested with OFN.
• The system shall be leak tested on completion of
charging but prior to commissioning. 2.19 Recovery
• A follow up leak test shall be carried out prior to • When removing refrigerant from a system, either for
leaving the site. servicing or decommissioning, it is recommended good
practice that all refrigerants are removed safely.
• When transferring refrigerant into cylinders, ensure that
2.17 Decommissioning only appropriate refrigerant recovery cylinders are em-
Before carrying out this procedure, it is essential that the ployed.
technician is completely familiar with the equipment and all its Ensure that the correct numbers of cylinders for holding
detail. the total system refrigerant charge are available.
It is recommended good practice that all refrigerants are re- All cylinders to be used are designated for the recovered
covered safely. refrigerant and labelled for that refrigerant (i.e. special
Prior to the task being carried out, an oil and refrigerant sample cylinders for the recovery of refrigerant).
shall be taken. Cylinders shall be complete with pressure relief valve
Prior to re-use of reclaimed refrigerant, analysis is required. and associated shut-off valves in good working order.
It is essential that electrical power is available before the task • Empty recovery cylinders are evacuated and, if possible,
is commenced. cooled before recovery occurs.
• The recovery equipment shall be in good working order
• Become familiar with the equipment and its operation. with a set of instructions concerning the equipment that
• Isolate system electrically. is at hand and shall be suitable for the recovery of
• Before attempting the procedure ensure that: flammable refrigerants.
• Mechanical handling equipment is available, if requi- • In addition, a set of calibrated weighting scales shall be
red, for handling refrigerant cylinders. available and in good working order.
• All personal protective equipment is available and • Hoses shall be complete with leak-free disconnect cou-
being used correctly. plings and in good condition.
• The recovery process is supervised at all times by a • Before using the recovery machine, check that it is in
competent person. satisfactory working order, it has been properly maintai-
• Recovery equipment and cylinders conform to the ned and that any associated electrical components are
appropriate standards. sealed to prevent ignition in the event of a refrigerant
release. Consult manufacturer if in doubt.
• Pump down refrigerant in the system, if possible.
• The recovered refrigerant shall be returned to the refrige-
• If a vacuum is not possible, make a manifold so that rant supplier in the correct recovery cylinder, and the
refrigerant can be removed from various parts of the relevant “Waste Transfer Note” was arranged.
system.
• Do not mix refrigerants in recovery units and especially
• Make sure that cylinder is situated on the scales before not in cylinders.
recovery takes place.
• If compressors or compressor oils are to be removed,
• Start the recovery machine and operate in accordance ensure that they have been evacuated to an acceptable
with manufacturer’s instructions. level to make certain that flammable refrigerant does not
• Do not overfill cylinders. (No more than 80% volume remain within the lubricant. The evacuation process shall
liquid charge). be carried out prior to returning the compressor to the
• Do not exceed the maximum working pressure of the suppliers. Only electric heating to the compressor body
cylinder, even temporarily. shall be employed to accelerate this process.
• When oil is drained from a system, it shall be carried out
safely.

IV
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications

1. SPECIFICATIONS
1.1 PRODUCT OVERVIEW

RESIDENTIAL R32

ACTIVE LINE DC INVERTER


Comfort, well-being and air quality

Sleep mode Comfort care Silence mode Refrigerant leak


detection
It allows reducing energy ACTIVE air conditioners This function allows Active only in cooling
consumption at night. are equipped the operating speed mode, it allows to
In cooling mode, the
with a device that of the outdoor unit's identify compressor
system increases the
ambient temperature automatically regulates compressor and malfunctions following
within 2 hours, by 2° C the temperature and indoor unit's motor the refrigerant leak.
(in heating mode the moisture in the room. fan to be reduced to
system decreases the their minimum so as
temperature by 2° C). to reduce noise and
At the end of the 2 hours
the fan of the indoor unit energy consumption to a
works at low speed. minimum.
The system keeps the
room temperature
constant for the next 5
hours.

Cold currents Anti-freeze 24H timer High density


prevention function 8°C filter
Through this function In the case of prolonged This function allows users ACTIVE line is equipped
in heating mode, it is absence, a minimum to select delayed air with high-density filters
possible to avoid the temperature level can conditioner on and/or off that ensure the removal
introduction of cold air be guaranteed inside within 24 hours, either via of pollen and dust up
into the room following the rooms. When the remote (standard) or via to 80% and prolong the
the defrost cycles. room's temperature Wi-Fi (optional). effect without impurities,
decreases than 8°, by to always have clean
the activation of the room air.
anti-freeze function the
system starts untill this
temparature is reached.

[1]-1
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications

1.2 TECHNICAL DATA TABLES


RESIDENTIAL R32 Characteristics

2.64~7.03 kW | 4 available power levels

ACTIVE LINE DC INVERTER A++/A+ | Seasonal energy efficiency class in cooling/


heating mode

Wall HKEU 263-353-533-713 ZAL 7.1/4.0 (5.28 kW) | SEER/SCOP values


-15~50° C | -25~30° C | Operating range in cooling
and heating
21 dB(A) (2.64 kW) | Extremely quiet
(optional)
22 dB(A) (3.52 kW) | Extremely quiet
Compact size | Of the I.U. and O.U.
Installation flexibility | Up to 50 m splitting length and
25 m height difference between O.U. and I.U. (7.03 kW)

Cold catalyst filter High density filter


Self-cleaning function Standard remote control with
Self-diagnosis function built-in temperature sensor
(Follow me function)

Indoor unit model HKEU 263 ZAL HKEU 353 ZAL HKEU 533 ZAL HKEU 713 ZAL
Outdoor unit model HCNI 263 ZA HCNI 353 ZA HCNI 533 ZA HCNI 713 ZA
Type DC-Inverter heat pump
Control (included) Remote control
Rated capacity (T=+35° C) kW 2.64 (0.91~3.40) 3.52 (1.11~4.16) 5.28 (1.82~6.13) 7.03 (2.08~7.95)
Rated absorbed power (T=+35° C) kW 0.71 (0.10~1.24) 1.24 (0.13~1.58) 1.54 (0.14~2.36) 2.35 (0.16~2.96)
Rated energy efficiency coefficient EER3 3.72 2.84 3.43 2.99
Seasonal energy efficiency class Cooling 626/20111 A++ A++ A++ A++
Seasonal energy efficiency index SEER2 6.2 6.1 7.1 6.1
Annual energy consumption kWh/a 147 201 256 412
Theoretical load (Pdesignc) kW 2.6 3.5 5.2 7.0
Rated capacity (T=+7° C) kW 2.93 (0.82~3.37) 3.81 (1.08~4.22) 5.57 (1.38~6.74) 7.33 (1.61~8.79)
Rated absorbed power (T=+7° C) kW 0.74 (0.12~1.20) 0.96 (0.10~1.58) 1.48 (0.20~2.41) 2.04 (0.26~3.14)
Rated energy performance coefficient COP3 3.96 3.97 3.76 3.59
Energy efficiency class (average season) Heating 626/20111 A+ A+ A+ A+
Seasonal energy efficiency class index (average season) SCOP2 4.0 4.0 4.0 4.0
Annual energy consumption kWh/a 735 805 1435 1697
Theoretical load (Pdesignh) @-10° C kW 2.1 2.3 4.1 4.8
Cooling °C -15~50
Operating limits (external temperature)
Heating °C -25~30
Electrical data
Power Outdoor unit Ph-V-Hz 1Ph - 220/240V - 50Hz
Power cable Type 3 x 2.5 mm2 3 x 4 mm2
Connection wires between I.U .and O.U. no. 5 5 5 5
Cooling A 3.10 (0.40~5.40) 5.40 (0.50~6.90) 6.90 (0.60~10.30) 10.20 (0.70~13.30)
Rated absorbed current (min~max)
Heating A 3.20 (0.50~5.20) 4.20 (0.40~6.90) 6.40 (0.90~10.50) 10.20 (1.10~13.30)
Maximum current A 10 10 13.5 17.5
Maximum absorbed power kW 2.15 2.15 2.95 3.85
Refrigerant circuit
Refrigerant (GWP)4 R32 (675) R32 (675) R32 (675) R32 (675)
Quantity refrigerant pre-load Kg 0.5 0.5 1.0 1.6
Tons of CO2 equivalent t 0.338 0.338 0.675 1.080
Diameter of refrigerant piping on liquid/gas mm (inches) ø6.35(1/4”) - ø9.52(3/8”) ø6.35(1/4”) - ø9.52(3/8”) ø6.35(1/4”) - ø12.74(1/2”) ø9.52 (3/8”) - ø15.88 (5/8”)
Max splitting length m 25 25 30 50
Max height difference I.U./O.U. m 10 10 20 25
Splitting length without added load m 5 5 5 5
Additional load g/m 12 12 12 24
Indoor unit specifications
Dimensions LxDxH mm 805x194x285 805x194x285 957x213x302 1040x220x327
Net weight Kg 7.5 7.5 10 12.3
Sound pressure level (I.U.) Hi/Mi/Lo/ULo dB(A) 40/30/26/21 40/34/26/22 44/37/30/25 44.5/42/34.5/28
Sound power level (U.I.) Hi dB(A) 53 53 55 59
Handled air volume Hi/Mi/Lo m3/h 520/460/360 600/500/360 840/680/540 980/817/662
Motor power (Output) W 40 40 36 58
Specifications of outdoor units
Dimensions LxDxH mm 700x275x550 700x275x550 800x333x554 845x363x702
Net weight Kg 22.7 22.7 34 51.5
Sound pressure level (O.U.) dB(A) 55.5 56 56 59.5
Sound power level (O.U.) dB(A) 61 65 61 67
Handled air (Max) m3/h 1700 1700 2500 3000
Motor power (Output) no. x W 66 66 63 115
Optional parts
Wired remote control NO
Centralised control NO
Wi-Fi module HKM-WIFI

1 EU Delegated Regulation No.626/2011 on the new labelling indicating the energy consumption of air conditioners. 2 EU Regulation No.206/2012 - - Value measured according to harmonised standard EN14825. 3 Value measured according to
harmonised standard EN14511. 4 Refrigerant leakage contributes to climate change. When released into the atmosphere, refrigerants with a lower global warming potential (GWP) contribute less to global warming than those with a higher GWP.
This appliance contains a refrigerant with a GWP of 675. If 1 kg of this refrigerant fluid were released into the atmosphere, therefore, the impact on global warming would be 675 times higher than 1 kg of CO2, over a period of 100 years. Under no
circumstances should the user try to intervene on the refrigerant circuit or disassemble the product. Always contact qualified personnel if necessary.

[1]-2
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications

1.3 PIPE LENGTH AND DROP HEIGHT


The length and elevation of connection pipe are shown in the table below.
If the pipe length exceeds max. pipe length corresponding to refrigerant precharge, additional refrigerant (R32) should be
charged to ensure nominal cooling/heating capacity and prevent any damages to the air conditioner.

Models Standard Length Max Pipe Length Max Elevation Additional R32 Charge

263, 353 25m 10m


12g/m
533 5m 30m 20m

713 50m 25m 24g/m

If oil flows back into the outdoor unit’s compressor, this might cause liquid compression or deterioration of oil return. Oil tr aps in
the rising gas pipe can prevent this.

Indoor unit Outdoor unit


Gas piping Gas piping
Oil trap
Oil trap

10m
10m
Liquid piping
Outdoor unit Liquid piping

Indoor unit
10m 10m

1. Indoor unit is installed higher than outdoor unit 2. Outdoor unit is installed higher than indoor unit.

If indoor unit is installed higher than outdoor unit, oil trap should be set every 10m of vertical distance.
If the outdoor unit is installed higher than the indoor unit, proper oil should return to the compressor along with the suction of
refrigerant to keep lubrication of compressor.
If the suction flow velocity drops below 7.62m/s, oil won’t return to the compressor. An oil trap should be installed every 6m of
vertical distance.

[1]-3
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications

1.4 ELECTRICAL WIRING DIAGRAMS


• Indoor Units and Outdoor Unit Wiring Diagrams:

Indoor Unit Outdoor Unit

IDU Models IDU Wiring Diagram ODU Models ODU Wiring Diagram

HKEU 263 ZAL HCNI 263 ZA

HKEU 353 ZAL HCNI 353 ZA 16022000019533


16022000020169
HKEU 533 ZAL HCNI 533 ZA

HKEU 713 ZAL HCNI 713 ZA 16022000019069

• Outdoor Units’ Printed Circuit Board Diagrams:

Outdoor Unit

ODU Models ODU Printed Circuit Board

HCNI 263 ZA 17122000002718

HCNI 353 ZA
17122000040049
HCNI 533 ZA

HCNI 713 ZA 17122000036588

[1]-4
16022000020169
OPTIONAL OPTIONAL Indoor Fan Capacitor
Swing Swing
Yellow/ Applicable to motor 1 motor 2
Green AC motor only
M

Ionizer
M M

OPTIONAL
OPTIONAL
Magnet ring

3
5 (3 or 2)

OPTIONAL Plasma

OPTIONAL
Heater Magnet ring
P1
2
OPTIONAL
P2
White
Red
Main PCB Switch board
2
CN701
Blue (Black)
OPTIONAL
Yellow
Pipe temperature sensor
Yellow/Green
T2

[1]-5
Indoor Unit
T1
4 Room temperature sensor
W 1(L) 2(N) S

Multifunction control board OPTIONAL


3 Display board Wi-Fi
Controller
X Y E 12V/5V HA HB

OPTIONAL
To Outdoor Unit
• Indoor Units’ Wiring Diagram. HKEU (263, 353, 533, 713) ZAL Models:

Wire Controller
Applicable for Multi and Mono Unit
without 1W standby control feature. OPTIONAL
OPTIONAL

To Outdoor Unit
Applicable for Mono Unit To CCM Comm. Bus To randomly To Remote To Remote Room temperature sensor
with 1W standby control feature. or 485 wire controller connected Alarm Switch
wire controller

For setting Net address (CCM Comm. Bus)

ENC3 + F1 (Multifunction
control board)
Note: - - - - This symbol indicates the element is optional, the
actual shape will prevail.
Code 0~F 0~F 0~F 0~F
Net address 0 ~ 15 16 ~ 31 32 ~ 47 48 ~ 63
Factory setting
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications

• Indoor Units’ Wiring Diagram abbreviations:

Abbreviation Paraphrase

Y/G Yellow-Green Conductor

ION Positive and Negative Ion Generator

CAP Capacitor

PLASMA Electronic Dust Collector

L LIVE

N NEUTRAL

Heater The Electric Heating Belt of Indoor Unit

T1 Indoor Room Temperature

T2 Coil Temperature of Indoor Heat Exchanger

[1]-6
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications

• Outdoor Units’ Wiring Diagram. HCNI (263, 353, 533) ZA Models:

Yellow or Black
Blue
Blue or Black
Brown
Yellow/
Yellow/ Green Red
Green Yellow/
Green
W 1(L) 2(N) S L N Yellow/
Green

OPTIONAL
CN16
CN3

CN1

CN2
CN1A
Indoor Unit Power supply: 1 Ph,
220/240V AC, 50/60Hz

OPTIONAL
CN60
Reactor 4-Way
Blue
1005AL

OPTIONAL OPTIONAL

CN17
Crankcase heater
Red
Main PCB
CN9 OPTIONAL OPTIONAL Yellow/
Blue or White
CN15 Green
CN32 Pan heater
Blue or White White
OPTIONAL

Capacitor

OPTIONAL
Blue Blue CN30
Red Yellow/
CN50

CN29
CN25 AC Fan Green
Black
Red

CN28

Black
CN21 CN7 CN31
U V W
1RWH
Compressor $V WKH VWDQGE\ FRQWURO QHHGV WKH
FURVVVHFWLRQDUHDRIFDEOHFRQQHF
WHG WR :  /   1  PXVW EH VH
Discharge temp. sensor

Condenser temp. sensor

Outdoor ambient temp. sensor

DC Fan OHFWHGWRVXLWWKHPD[LPXPV\VWHP
FXUUHQW
Electronic 7KH PD[LPXP V\VWHP FXUUHQW LV
OPTIONAL expansion valve HTXDOWRWKHVXPRI,QGRRU8QLWDQG
OPTIONAL 2XWGRRU8QLWUDWHGFXUUHQW
TP T3 T4

Note: - - - - This symbol indicates the element is optional, the


actual shape will prevail.
16022000019533

[1]-7
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications

• Outdoor Unit Wiring Diagram, HCNI 713 ZA Model:

16022000019069
Applicable to the Units Applicable to the Units
adopting DC motor only AC Fan adopting AC motor only
DC Fan Capacitor

Electric heating belt


of chassis
3
OPTIONAL Blue Brown
HEATER 2
CN4 CN414 CN5

HEATER 1 CN16
Reactor
Electric heating belt OPTIONAL
of compressor Blue
CN13
Blue
CN12

Main PCB
4-Way

OPTIONAL CN60 Blue


Blue U 1
Red
Red V 2
CN6-1 Black
Yellow/ Brown (Red) Black W 3
Green CN8
CN30
CN3

Blue (Black)
CN7 CN17
Black (Yellow)
CN2 CN18 CN1 CN10 V U
W
Compressor
Red

White

Black

Black
6 (5)

Black (Blue)

Red
Outdoor ambient temp. sensor

Condenser temp. sensor

Discharge temp. sensor


W 1(L) 2(N) S L N Yellow/
Electronic Green
expansion valve T4
OPTIONAL TP
T3

Yellow/
Green
OPTIONAL

OPTIONAL

Indoor Unit Power supply: 1Ph,


220/240V AC, 50/60Hz

1RWH
$VWKHVWDQGE\FRQWUROQHHGVWKHFURVVVHFWLRQDUHDRIFDEOHFRQQHFWHGWR
Note: - - - - This symbol indicates the element is optional, the : /  1 PXVWEHVHOHFWHGWRVXLWWKHPD[LPXPV\VWHPFXUUHQW
actual shape will prevail. 7KHPD[LPXPV\VWHPFXUUHQWLVHTXDOWRWKHVXPRI,QGRRU8QLWDQG2XWGRRU
8QLWUDWHGFXUUHQW

[1]-8
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications

• Outdoor Units’ Wiring Diagrams abbreviations:

Abbreviation Paraphrase

4-WAY Gas Valve Assembly/4-WAY VALVE

AC-FAN Alternating Current (AC) FAN

DC-FAN Direct Current (DC) FAN

CT1 AC Current Detector

COMP Compressor

T3 Coil Temperature of Condenser

T4 Outdoor Ambient Temperature

TH Compressor Suction Temperature

TP Compressor Discharge Temperature

EEV Electronic Expansion Valve

L-PRO Low Pressure Switch

H-PRO High Pressure Switch

[1]-9
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications

• Outdoor Units’ Printed Circuit Board Diagram 17122000002718. HCNI 263 ZA Model.

[1]-10
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications

• Outdoor Units’ Printed Circuit Diagram 17122000002718 abbreviations:

No. Name CN# Meaning

CN3 Earth: connect to Ground.

1 Power Supply CN1 N_in: connect to N-line (208-230V AC input).

CN2 L_in: connect to L-line (208-230V AC input).

2 S CN16 S: connect to indoor unit communication.

3 HEAT1 CN17 Connect to compressor heater, 208-230V AC when is ON.

4 4-WAY CN60 Connect to 4 way valve, 208-230V AC when it is ON.

5 HEAT2 CN15 Connect to chassis heater, 208-230V AC when it is ON.

6 AC-FAN CN25 Connect to AC fan.

Connect to pipe temp. sensor T3, ambient temp. sensor T4, exhaust temp.
7 TP, T4, T3 CN22 sensor TP.

Connect to pipe temp. sensor T3, ambient temp. sensor T4, exhaust temp.
8 TP, T4, T3 CN21
sensor TP.

9 PMV CN31 Connect to Electric Expansion Valve.

10 DC-FAN CN7 Connect to DC fan.

11 FAN_IPM IPM 501 IPM for DC fan.

12 TESTPORT CN6 Used for testing.

13 EE_PORT CN505 EEPROM programer port.

14 MCUPORT CN507 Connect to PC communication.

W CN28 Connect to compressor.

15 V CN29 0V AC (standby).

U CN30 10-200V AC (running).

16 COMP_IPM IPM 301 IPM for compressor.

17 CN9 CN9 Connect to reactor.

18 CN32 CN32 Connect to reactor.

Note: This section is for reference only. Please take practicality as standard.

[1]-11
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications

• Outdoor Units’ Printed Circuit Board Diagram 17122000040049. HCNI (353, 533) ZA Models.

[1]-12
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications

• Outdoor Units’ Printed Circuit Diagram 17122000040049 abbreviations:

No. Name CN# Meaning

CN3 Earth: connect to Ground.

1 Power Supply CN1 N_in: connect to N-line (208-230V AC input).

CN2 L_in: connect to L-line (208-230V AC input).

2 S CN16 S: connect to indoor unit communication.

3 HEAT1 CN17 Connect to compressor heater, 208-230V AC when is ON.

4 4-WAY CN60 Connect to 4 way valve, 208-230V AC when it is ON.

5 HEAT2 CN15 Connect to chassis heater, 208-230V AC when it is ON.

6 AC-FAN CN25 Connect to AC fan.

Connect to pipe temp. sensor T3, ambient temp. sensor T4, exhaust temp.
7 TP, T4, T3 CN21/CN22 sensor TP.

8 PMV CN31 Connect to Electric Expansion Valve.

9 DC-FAN CN7 Connect to DC fan.

10 TESTPORT CN6 Used for testing.

W CN28 Connect to compressor.

11 V CN29 0V AC (standby).

U CN30 10-200V AC (running).

Note: This section is for reference only. Please take practicality as standard.

[1]-13
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications

• Outdoor Units’ Printed Circuit Board Diagram 17122000036588. HCNI 713 ZA Model

[1]-14
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications

• Outdoor Units’ Printed Circuit Diagram 17122000036588 abbreviations:

No. Name CN# Meaning

CN3 Earth: connect to Ground.

1 Power Supply CN7 N_in: connect to N-line (208-230V AC input).

CN8 L_in: connect to L-line (208-230V AC input).

2 S CN3 S: connect to indoor unit communication.

3 4-WAY CN60 Connect to 4 way valve, 208-230V AC when it is ON.

4 HEAT1 CN17 Connect to compressor heater, 208-230V AC when it is ON.

5 AC-FAN CN11 Connect to AC fan.

6 HEAT2 CN16 Connect to chassis heater, 208-230V AC when it is ON.

7 CN38 CN38 Connect to PC communication.

8 PMV CN18 Connect to Electric Expansion Valve.

9 DC-FAN CN414 Connect to DC fan.

10 FAN_IPM IPM 501 IPM for DC fan.

11 CN19 CN19 Internal drive motor.

12 TESTPORT CN23 Used for testing.

13 CN9 CN9 Connect to PC communication.

U CN28 Connect to compressor.

14 V CN29 0V AC (standby).

W CN30 10-200V AC (running).

15 COMP_IPM IPM 301 IPM for compressor.

Note: This section is for reference only. Please take practicality as standard.

[1]-15
“Wall” Type Active Line R32 Refrigerant AC: 2. Product Features

2. PRODUCT FEATURES
2.1 DISPLAY FUNCTION
 Unit display functions:
Unit display functions (follow the display type of your purchased product):

fresh defrost run timer fresh defrost run timer fresh defrost run timer

Display Function

fresh or Fresh (available on selected units only).

defrost or Defrost.

run or When the unit is on.

timer or When TIMER is on.

WiFi control (available on selected units only).

Temperature value Temperature.

Activation of Timer ON, Fresh, Swing, Turbo, or Silent.


(3s)

Cancellation of Timer OFF, Fresh, Swing, Turbo, or Silent.


(3s)

Defrost.

Warming in heating mode.

Self-clean (available on selected units only).

Heating in room temperature under 8°C.

set temperature
gradually illuminates to in 1 second ECO function (available on selected units only).
intervals.

Note: Please select the display function according to your purchased product.

[2]-1
“Wall” Type Active Line R32 Refrigerant AC: 2. Product Features

2.2 SAFETY FEATURES


Compressor 3-minute delay at restart
Compressor functions are delayed for up to 1 minute upon the first startup of the unit, and are delayed for up to 3 minutes upon
subsequent unit restarts.

Zero crossing detection error protection (except for DC fan units)


If AC cannot detect zero crossing signal for 4 minutes or the zero crossing signal time interval is not correct, the unit will stop and
the LED will display the failure.
The correct zero crossing signal time interval should be between 6-13ms.

Automatic shut-off based on discharge temperature


If the compressor discharge temperature exceeds a certain level for a period of time, the compressor ceases operation.

Automatic shut-off based on fan speed


If the indoor fan speed registers below 300RPM for an extended period of time, the unit ceases operation and the corresponding
error code is displayed on the indoor unit.

Inverter module protection


The inverter module has an automatic shut-off mechanism based on the unit’s current, voltage, and temperature. If automatic
shut-off is initiated, the corresponding error code is displayed on the indoor unit and the unit ceases operation.

Indoor fan delayed operation


• When the unit starts, the louver is automatically activated and the indoor fan will operate after a period of 7 seconds.
• If the unit is in heating mode, the indoor fan is regulated by the anti-cold wind function.

Sensor redundancy and automatic shut-off


• If one temperature sensor malfunctions, the air conditioner continues operation and displays the corresponding error code,
allowing for emergency use.
• When more than one temperature sensor is malfunctioning, the air conditioner ceases operation.

Refrigerant leakage detection


This function is active only when cooling mode is selected.
It will detect if the compressor is being damaged by refrigerant leakage or by compressor overload.
This is measured using the coil temperature of evaporator T2 when the compressor is in operation.

[2]-2
“Wall” Type Active Line R32 Refrigerant AC: 2. Product Features

2.3 BASIC FUNCTIONS


2.3.1 Table

Cooling Mode & Heating Mode Heating Mode


sn
tio
Auto Mode
nc

Outdoor Fan Control Defrosting Mode


Fu

Case 1: Compressor Case 2: Case 1: T3 and T4, Case 2: T3, A = 2°C


es
as

Frequency and T4 T4 15 min 10 min B = -2°C


C

HKEU 263 ZAL

HKEU 353 ZAL


Models
HKEU 533 ZAL

HKEU 713 ZAL

Note:
The detailed description of Case 1 or Case 2 is shown in the following function sections (from 3.3.4 to
3.3.6).

[2]-3
“Wall” Type Active Line R32 Refrigerant AC: 2. Product Features

2.3.2 Abbreviation
Unit element abbreviations: • The auto fan acts as below rules:

Abbreviation Element T1-Td


T1 Indoor room temperature. a
T2 Coil temperature of evaporator. b
T3 Coil temperature of condenser. c
T4 Outdoor ambient temperature. d
Set temperature. e
TS
Td Control target temperature.
TP Compressor discharge temperature. 2.3.4.3 Outdoor Fan Control
Case 1:
In this manual, such as TCE1, TCE2... etc., they are well-
• The outdoor unit will be run at different fan speed according
setting parameter of EEPROM.
to T4 and compressor frequency.
2.3.3 Fan Mode • For different outdoor units, the fan speeds are different.
When fan mode is activated: Case 2:
• The outdoor fan and compressor are stopped. • The outdoor unit will be run at different fan speed according
to T4.
• Temperature control is disabled and no temperature setting
is displayed. • For different outdoor units, the fan speeds are different.
• The indoor fan speed can be set to high, medium, low, or 2.3.4.4 Condenser Temperature Protection
auto.
When condenser temperature is higher than setting value,
• The louver operations are identical to those in cooling mode. the compressor ceases operation.
• Auto fan: In fan-only mode, AC operates the same as auto
fan in cooling mode with the temperature set at 24°C. 2.3.4.5 Evaporator Temperature Protection
When evaporator temperature drops below a configured
2.3.4 Cooling Mode value, the compressor and outdoor fan cease operation.
2.3.4.1 Compressor Control 2.3.5 Heating Mode
Cooling temperature compensation (∆T5) is a well-setting 2.3.5.1 Compressor Control
parameter of EEPROM. Its value ranges from -2°C to 2°C. Heating temperature compensation (∆T3) is a well-setting
The default value is 0. parameter of EEPROM. Its value ranges from -6°C to 6°C.
• When T1-Ts < ∆T5-2°C, the compressor ceases operation. • When T1-Ts > -∆T3, the compressor ceases operation.
• When T1-Ts > ∆T5+3°C, the compressor continues opera- • When T1-Ts < -∆T3-1.5°C, the compressor continues ope-
tion. ration.
• When the AC is operating in mute (silent) mode, the • When the AC is operating in mute (silent) mode, the
compressor operates at a low frequency. compressor operates at a low frequency.
• When the current exceeds the preset value, the current • When the current exceeds the preset value, the current
protection function activates and the compressor ceases protection function activates and the compressor ceases
operation. operation.

2.3.4.2 Indoor Fan Control 2.3.5.2 Indoor Fan Control


• In cooling mode, the indoor fan operates continuously. The • When the compressor is on, the indoor fan speed can be set
fan speed can be set to high, medium, low, or auto. to high, medium, low, or auto. And the anti-cold wind function
• If the compressor ceases operation when the configured has the priority.
temperature is reached, the indoor fan motor operates at the • Anti-cold air function:
minimum or configured speed.
• The indoor fan is controlled by the indoor temperature T1
• The indoor fan is controlled as below: and indoor unit coil temperature T2.
Setting fan speed T1-Td °C Actual fan speed T2
H+ (H+ = H+G) Setting fan speed
A H (H = H)
H TEL0 +23 -∆TE1
B
H- (H- = H-G) TEL0 +21 -∆TE1 TEL0 +18 -∆TE1
C H
M+ (M+ = M + Z) TEL0 +19 -∆TE1 TEL0 +16 -∆TE1
M+
M
D M (M = M) TEL0 +17 -∆TE1 TEL0 +14 -∆TE1
E M
M- (M- = M - Z) TEL0 +15 -∆TE1 TEL0 +12 -∆TE1
F L
L+ (L+ = L+D) TEL0 +10 -∆TE1
L
G L (L = L) TEL0 +13 -∆TE1 Super slow
H
L- (L- = L - D) TEL0
I
Fan off

[2]-4
“Wall” Type Active Line R32 Refrigerant AC: 2. Product Features

• If any one of the following conditions is satisfied, defrosting


T1 ≥ 19°C ΔTE1 = 0
ends and the machine switches to normal heating mode:
15°C ≤ T1 ≤ 18°C ΔTE1 = 19°C-T1 • T3 rises above TCDE1.
• T3 maintained above TCDE2 for 80 seconds.
T1 < 15°C ΔTE1 = 4°C
• Unit runs for 15 minutes consecutively in defrosting
mode.
• When the indoor temperature T1 reaches the setting tempe-
rature, the compressor will stop, the indoor fan motor runs at Case 2:
the minimum speed or setting speed. (The anti-cold air fun- • The unit enters defrosting mode according to the temperatu-
ction is valid). re value of T3 as well as the compressor running time.
• In defrosting mode, the compressor continues to run, the
• The indoor fan is controlled as below:
indoor and outdoor motor will cease operation, the defrost
Setting fan speed T1-Td °C Actual fan speed
light of the indoor unit will turn on, and the “ ” symbol is
displayed.
H- (H- = H-G) • If any one of the following conditions is satisfied, defrosting
H ends and the machine switches to normal heating mode:
H (H = H)

H+ (H+ = H+G)
• T3 rises above TCDE1.
• T3 is maintained above TCDE2 for 80 seconds.
M- (M- = M - Z)
• Unit runs for 10 minutes consecutively in defrosting
M
M (M = M) mode.
M+ (M+ = M + Z)
2.3.5.5 Evaporator Temperature Protection
L- (L- = L - D)
L
When the evaporator temperature exceeds a preset protec-
L (L = L) tion value, the compressor ceases operation.
L+ (L+ = L+D)

2.3.6 Auto-mode
• Auto fan action in heating mode: • This mode can be selected with the remote controller and
the setting temperature can be changed between 17°C-
30°C.
T1-Td
• In auto mode, the machine selects cooling, heating, or
fan-only mode on the basis of ∆T (∆T =T1-TS).

∆T Running mode
∆T > A Cooling
B°C ≤ ∆T ≤ A Fan-only
∆T < B Heating*

(Heating*: In auto mode, cooling only models run the fan.)


• Indoor fan will run at auto fan speed.
• The louver operates same as in relevant mode.
2.3.5.3 Outdoor Fan Control: • If the machine switches mode between heating and cooling,
Case 1: the compressor will keep stopping for certain time and then
• The outdoor unit will be run at different fan speed according choose mode according to ∆T.
to T4 and compressor frequency.
• For different outdoor units, the fan speeds are different. 2.3.7 Drying mode
• Indoor fan speed is fixed at breeze and can’t be changed.
Case 2: The louver angle is the same as in cooling mode.
• The outdoor unit will be run at different fan speed according • All protections are active and the same as that in cooling
to T4. mode.
• For different outdoor units, the fan speeds are different.
2.3.8 Forced operation function
2.3.5.4 Defrosting mode
Press the AUTO/COOL button, the AC will run as in below
Case 1: sequence:
• The unit enters defrosting mode according to the temperatu-
re value of T3 and T4 as well as the compressor running time. Forced auto → Forced cooling → Off
• In defrosting mode, the compressor continues to run, the
indoor and outdoor motor will cease operation, the defrost
light of the indoor unit will turn on, and the “ ” symbol is
displayed.

[2]-5
“Wall” Type Active Line R32 Refrigerant AC: 2. Product Features

• Forced cooling mode: 2.3.11 Refrigerant Leakage Detection


The compressor and outdoor fan continue to run and the With this new technology, the display area will show “EC”
indoor fan runs at breeze speed. After running for 30 minutes, when the outdoor unit detects refrigerant leakage.
the AC will switch to auto mode with a preset temperature of
24°C. 2.3.12 Ionizer / Plasma (for some models)
• Forced auto mode: Press “Fresh” for at least 2 seconds on the remote control to
Forced auto mode operates the same as normal auto mode enable the IONIZER function.
with a preset temperature of 24°C. While this function is active, the Ionizer / Plasma Dust Collec-
tor (depending on models) is energized and will help to
• The unit exits forced operation when it receives the following
remove pollen and impurities from the air.
signals:
• Switch on.
• Switch off.
• Timer on.
• Timer off.
• Changes in:
- Mode.
- Fan speed.
- Sleep mode.
- Follow me.
• Forced defrosting mode:
• Press AUTO/COOL button continuously for 5 sec. under
forced cooling mode to enter this mode.
• Indoor fan will stop, defrosting lamp will light on.
• Quit this mode and turn off the unit when:
- Quit normal defrosting.
- Turn off by RC.
- Press AUTO/COOL button continuously for 5 sec. again.

2.3.9 Sleep function


• The sleep function is available in cooling, heating, or auto
mode.
• The operational process for sleep mode is as follows:
• When cooling, the temperature rises 1°C (to not higher
than 30°C) every hour. After 2 hours, the temperature
stops rising and the indoor fan is fixed at low speed.
• When heating, the temperature decreases 1°C (to not
lower than 17°C) every hour. After 2 hours, the temperatu-
re stops decreasing and the indoor fan is fixed at low
speed. Anti-cold wind function takes priority.
• The operating time for sleep mode is 8 hours, after which
the unit exits this mode and does not switch off.

2.3.10 Auto-Restart function


• The indoor unit has an auto-restart module that allows the
unit to restart automatically.
The module automatically stores the current settings (not
including the swing setting) and, in the case of a sudden
power failure, it will restore those setting automatically within
3 minutes after power returns.
• If the unit was in forced cooling mode, it will run in this
mode for 30 minutes and turn to auto mode with temperatu-
re set to 24°C.
• If there is a power failure while the unit is running, the
compressor starts 3 minutes after the unit restarts. If the unit
was already off before the power failure, the compressor
starts 1 minute after the unit restarts.

[2]-6
“Wall” Type Active Line R32 Refrigerant AC: 2. Product Features

2.4 OPTIONAL FUNCTIONS


2.4.1 8°C Heating
In heating mode, the temperature can be set to as low as 8°C,
preventing the indoor area from freezing if unoccupied during
severe cold weather.

2.4.2 Self Clean


• If you press “Self Clean” when the unit is in cooling or drying
mode:
• For cooling only models, the indoor unit will run in low fan
mode for a certain time, then ceases operation.
• For heat pump models, the indoor unit will run in fan-only
mode, then low heat, and finally in fan-only mode.
• Self Clean function keeps the indoor unit dry and prevents
mold growth.
• When match with multi outdoor unit, this function is disa-
bled.

2.4.3 Follow Me
• If you press “Follow Me” on the remote, the indoor unit will
beep. This indicates the follow me function is active.
• Once active, the remote control will send a signal every 3
minutes, with no beeps. The unit automatically sets the
temperature according to the measurements from the re-
mote control temperature sensor.
• The unit will only change modes if the information from the
remote control makes it necessary, not from the unit’s
temperature setting.
• If the unit does not receive a signal for 7 minutes or you
press “Follow Me,” the function turns off. The unit regulates
temperature based on its own sensor and settings.

2.4.4 SILENCE
• Press “Silence” on the remote control to enable the SILEN-
CE function.
While this function is active, the compressor frequency is
maintained at a lower level than F2. The indoor unit will run
at faint breeze, which reduces noise to the lowest possible
level.
• When indoor unit is matched with multi outdoor unit, this
function is disabled.

[2]-7
“Wall” Type Active Line R32 Refrigerant AC: 3. Maintenance

3. MAINTENANCE
3.1 FIRST TIME INSTALLATION CHECK
 Air and moisture trapped in the refrigerant system affects the performance of the air conditioner by:
• Increasing pressure in the system.

• Increasing the operating current.

• Decreasing the cooling or heating efficiency.

• Congesting the capillary tubing due to ice build-up in the refrigerant circuit.

• Corroding the refrigerant system.

To prevent air and moisture from affecting the air conditioner’s performance, the indoor unit, as well as the pipes between the

indoor and outdoor unit, must be be leak tested and evacuated.

 Leak test (soap water method)


Use a soft brush to apply soapy water or a neutral chlorine-free liquid detergent onto the indoor unit connections and outdoor unit

connections. If there is gas leakage, bubbles will form on the connection.

[3]-1
“Wall” Type Active Line R32 Refrigerant AC: 3. Maintenance

 Air purging with vacuum pump:

(Indoor unit) (Outdoor unit)


(Liquid side)
Two-way valve

Close

(Gas side)
Three-way valve

Gauge manifold Close


Compound meter

Pressure
Pressu
gauge
-0.1MPa
Lo Hi

Handle “Lo” Handle “Hi”


Charge hose Charge hose

No-return valve

Vacuum pump

Procedure:
1. Tighten the flare nuts of the indoor and outdoor units, and confirm that both the 2-way and 3-way valves are closed.
2. Connect the charge hose with the push pin of Handle “Lo” to the gas service port of the 3-way valve.
3. Connect another charge hose to the vacuum pump.
4. Fully open the Handle “Lo” manifold valve.
5. Using the vacuum pump, evacuate the system for 30 minutes.
a. Check whether the compound meter indicates -0.1 MPa (14.5 Psi).
• If the meter does not indicate -0.1 MPa (14.5 Psi) after 30 minutes, continue evacuating for an additional 20 minutes.
• If the pressure does not achieve -0.1 MPa (14.5 Psi) after 50 minutes, check for leakage.
• If the pressure successfully reaches -0.1 MPa (14.5 Psi), fully close the Handle “Lo” valve, then cease vacuum pump
operations.
b. Wait for 5 minutes then check whether the gauge needle moves after turning off the vacuum pump. If the gauge needle
moves backward, check wether there is gas leakage.
6. Loosen the flare nut of the 3-way valve for 6 or 7 seconds and then tighten the flare nut again.
a. Confirm the pressure display in the pressure indicator is slightly higher than the atmospheric pressure.
b. Remove the charge hose from the 3-way valve.
7. Fully open the 2-way and 3-way valves and tighten the cap of the 2-way and 3-way valves.

[3]-2
“Wall” Type Active Line R32 Refrigerant AC: 3. Maintenance

3.2 REFRIGERANT RECHARGE


 Adding the refrigerant if the piping length exceeds the chargeless pipe length:

(Indoor unit) (Liquid side)


(Outdoor unit)
2-way valve

Open

(Gas side)

Check valve
3-way valve

Open
Charging cylinder

Lo Hi

OPEN CLOSE

Electronic scale

Procedure:
1. Close both 2-way and 3-way valves.
2. Slightly connect the Handle “Lo” charge hose to the 3-way service port.
3. Connect the charge hose to the valve at the bottom of the cylinder.
4. As the refrigerant is R32, invert the cylinder to ensure a complete liquid charge.
5. Open the valve at the bottom of the cylinder for 5 seconds to purge the air in the charge hose, then fully tighten the charge
hose with push pin Handle “Lo” to the service port of 3-way valve.
6. Place the charging cylinder onto an electronic scale and record the starting weight.
7. Fully open the Handle “Lo” manifold valve, 2-way and 3-way valves.
8. Operate the air conditioner in cooling mode to charge the system with liquid refrigerant.
9. When the electronic scale displays the correct weight (refer to the gauge and the pressure of the low side to confirm, the
value of pressure refers to Chapter 7: Appendix), turn off the air conditioner, then disconnect the charge hose from the
3-way service port immediately.
10. Mount the caps of service port and 2-way and 3-way valves.
11. Use a torque wrench to tighten the caps to a torque of 18 N•m.
12. Check for gas leakage.

[3]-3
“Wall” Type Active Line R32 Refrigerant AC: 3. Maintenance

3.3 RE-INSTALLATION
3.3.1 Indoor Unit
 Collecting the refrigerant into the outdoor unit:

(Indoor unit) (Liquid side)


(Outdoor unit)
2-way valve

Open

(Gas side)

3-way valve

Close Open

Lo Hi

Close

Procedure:
1. Confirm that the 2-way and 3-way valves are opened.
2. Connect the charge hose with the push pin of Handle “Lo” to the 3-way valve’s gas service port.
3. Open the Handle “Lo” manifold valve to purge air from the charge hose for 5 seconds and then close it quickly.
4. Close the 2-way valve.
5. Operate the air conditioner in cooling mode. Cease operations when the gauge reaches 0.1 MPa (14.5 Psi).
6. Close the 3-way valve so that the gauge rests between 0.3 MPa (43.5 Psi) and 0.5 MPa (72.5 Psi).
7. Disconnect the charge set and mount the caps of service port and 2-way and 3-way valves.
8. Use a torque wrench to tighten the caps to a torque of 18 N•m.
9. Check for gas leakage.

[3]-4
“Wall” Type Active Line R32 Refrigerant AC: 3. Maintenance

 Air purging with vacuum pump:

(Indoor unit) (Outdoor unit)


(Liquid side)
Two-way valve

Close

(Gas side)
Three-way valve

Gauge manifold Close


Compound meter

Pressure
Pressu
gauge
-0.1MPa
Lo Hi

Handle “Lo” Handle “Hi”


Charge hose Charge hose

No-return valve

Vacuum pump

Procedure:
1. Tighten the flare nuts of the indoor and outdoor units, and confirm that both the 2-way and 3-way valves are closed.
2. Connect the charge hose with the push pin of Handle “Lo” to the gas service port of the 3-way valve.
3. Connect another charge hose to the vacuum pump.
4. Fully open the Handle “Lo” manifold valve.
5. Using the vacuum pump, evacuate the system for 30 minutes.
a. Check whether the compound meter indicates -0.1 MPa (14.5 Psi).
• If the meter does not indicate -0.1 MPa (14.5 Psi) after 30 minutes, continue evacuating for an additional 20 minutes.
• If the pressure does not achieve -0.1 MPa (14.5 Psi) after 50 minutes, check for leakage.
• If the pressure successfully reaches -0.1 MPa (14.5 Psi), fully close the Handle “Lo” valve, then cease vacuum pump
operations.
b. Wait for 5 minutes then check whether the gauge needle moves after turning off the vacuum pump. If the gauge needle
moves backward, check wether there is gas leakage.
6. Loosen the flare nut of the 3-way valve for 6 or 7 seconds and then tighten the flare nut again.
a. Confirm the pressure display in the pressure indicator is slightly higher than the atmospheric pressure.
b. Remove the charge hose from the 3-way valve.
7. Fully open the 2-way and 3-way valves and tighten the cap of the 2-way and 3-way valves.

[3]-5
“Wall” Type Active Line R32 Refrigerant AC: 3. Maintenance

3.3.2 Outdoor Unit


 Evacuation for the whole system:

(Indoor unit) (Liquid side)


(Outdoor unit)
2-way valve

Open

(Gas side)

3-way valve
OPEN
Open
Vacuum pump Lo Hi

CLOSE

Procedure:
1. Confirm that the 2-way and 3-way valves are opened.
2. Connect the vacuum pump to the 3-way valve’s service port.
3. Evacuate the system for approximately 1 hour. Confirm that the compound meter indicates -0.1 MPa (14.5Psi).
4. Close the valve (Low side) on the charge set and turn off the vacuum pump.
5. Wait for 5 minutes then check whether the gauge needle moves after turning off the vacuum pump. If the gauge needle
moves backward, check whether there is gas leakage.
6. Disconnect the charge hose from the vacuum pump.
7. Mount the caps of service port and 2-way and 3-way valves.
8. Use a torque wrench to tighten the caps to a torque of 18 N•m.

[3]-6
“Wall” Type Active Line R32 Refrigerant AC: 3. Maintenance

 Refrigerant charging:

(Indoor unit) (Liquid side) (Outdoor unit)

2-way valve

Open

(Gas side)

3-way valve
Check valve
Open

OPEN CLOSE V
mV

V mA

OFF A

A mA A COM
V
Temperature
sensor

Electronic scale

Procedure:
1. Close both 2-way and 3-way valves.
2. Slightly connect the Handle “Lo” charge hose to the 3-way service port.
3. Connect the charge hose to the valve at the bottom of the cylinder.
4. As the refrigerant is R32, invert the cylinder to ensure a complete liquid charge.
5. Open the valve at the bottom of the cylinder for 5 seconds to purge the air in the charge hose, then fully tighten the charge
hose with push pin Handle “Lo ”to the service port of 3-way valve.
6. Place the charging cylinder onto an electronic scale and record the starting weight.
7. Fully open the Handle “Lo” manifold valve, 2-way and 3-way valves.
8. Operate the air conditioner in cooling mode to charge the system with liquid refrigerant.
9. When the electronic scale displays the correct weight (refer to the gauge and the pressure of the low side to confirm, the
value of pressure refers to Chapter 7: Appendix), turn off the air conditioner, then disconnect the charge hose from the
3-way service port immediately.
10. Mount the caps of service port and 2-way and 3-way valves.
11. Use a torque wrench to tighten the caps to a torque of 18 N•m.
12. Check for gas leakage.

Notes:
1. Mechanical connectors used indoors shall comply with local regulations.
2. When mechanical connectors are reused indoors, sealing parts shall be renewed. When flared joints are reused
indoors, the flare part shall be re-fabricated.

[3]-7
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly

4. INDOOR UNITS DISASSEMBLY


4.1 INDOOR UNITS DIMENSIONS
 Models HKEU (263, 353, 533, 713) ZAL

W D

Models W (mm) D (mm) H (mm)

263 805 194 285


353 805 194 285
533 957 213 302
713 1040 220 327

[4]-1
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly

4.2 DISASSEMBLING THE INDOOR UNIT


4.2.1 Front Panel

Procedure Illustration

1) Hold the front panel by the tabs on the both


sides and lift it.
Front Panel
(see CJ_AF_001.

Tab

CJ_AF_001

2) Push up the bottom of an air filter, and then


pull it out downwards.
(see CJ_AF_002.)

Filter

CJ_AF_002

Note: This section is for reference only. Actual unit appearance may vary.

[4]-2
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly

Procedure Illustration

3) Open the horizontal louver and push the


hook towards left to open it.
(see CJ_AF_003.)

Horizontal Louver
Hook

CJ_AF_003

4) Bend the horizontal louver lightly by both


hands to loosen the hooks, then remove the
horizontal louver.
(see CJ_AF_004.)

Hook

CJ_AF_004

Note: This section is for reference only. Actual unit appearance may vary.

[4]-3
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly

Procedure Illustration

5) Remove 1 screw and then remove the


electrical cover.
(see CJ_AF_005-1 and CJ_AF_005-2.)

CJ_AF_005-1

CJ_AF_005-2

6) Disconnect the connector for the display


board.
(see CJ_AF_005-3.)

CJ_AF_005-3

7) Remove the display board. CJ_AF_005-4


(see CJ_AF_005-4.)

CJ_AF_005

Note: This section is for reference only. Actual unit appearance may vary.

[4]-4
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly

Procedure Illustration

8) Open the screw caps (2) and then remove


the screws.
(see CJ_AF_006.)

9) Release the 4 hooks.

CJ_AF_006

10) Release the seven hooks in the back.


(see CJ_AF_007.)

Hooks

CJ_AF_007

Note: This section is for reference only. Actual unit appearance may vary.

[4]-5
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly

Procedure Illustration

11) Pull out the panel frame while pushing


the hook through a clearance between the
panel frame and the heat exchanger.
(see CJ_AF_008.)

Panel Frame

CJ_AF_008

Note: This section is for reference only. Actual unit appearance may vary.

[4]-6
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly

4.2.2 Electrical parts (antistatic gloves must be worn)


Note: Remove the front panel (refer to 4.2.1 Front panel) before disassembling electrical parts.

Procedure Illustration

1) Remove the fixing screw and then remove


the cover of electronic box and the terminal
cover.
(see CJ_AF_009.)
Electronic Cover

Fixing Screw

CJ_AF_009

2) Pull out the room temperature sensor (T1)


and the coil temperature sensor (T2).
(see CJ_AF_010.)

3) Remove the 2 screws used for the ground


connection.
(see CJ_AF_010.)
T1 Sensor
Ground Screws

T2 Sensor

CJ_AF_010

Note: This section is for reference only. Actual unit appearance may vary.

[4]-7
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly

Procedure Illustration

4) Remove the fixing screw.


(see CJ_AF_011-1.)

5) Pull out the Electrical control box along the


direction indicated in right image to remove it.
(CJ_AF_011-2.)

Fixing Screw

CJ_AF_011-1

Electronic Box

CJ_AF_011-2

6) Disconnect the wires. Then remove the


Swing Motor
electronic main board.
(CJ_AF_012.) Applicable to AC Motor Only
Indoor Fan Motor

CJ_AF_012

Display Board
Pipe Temperature Sensor
Room Temperature Sensor

Note: This section is for reference only. Actual unit appearance may vary.

[4]-8
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly

Procedure Illustration

7) Remove the fixing screw, then remove the


capacitor of fan motor.
(see CJ_AF_013.)

Capacitor of Fan Motor

CJ_AF_013

Note: This section is for reference only. Actual unit appearance may vary.

[4]-9
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly

4.2.3 Evaporator
Note: Remove the front panel and electrical parts (refer to 4.2.1. Front panel and 4.2.2 Electrical parts) before disassem-
bling evaporator.

Procedure Illustration

1) Disassemble the pipe holder located at the


rear of the unit.
(see CJ_AF_014.)

Pipe Holder

CJ_AF_014

2) Remove the screws on the evaporator


located at the fixed plate.
(see CJ_AF_015.)

Screws

CJ_AF_015

3) Remove the two screws on the evaporator


located at the base of the bearing side.
(see CJ_AF_016.)

Screws
CJ_AF_016

Note: This section is for reference only. Actual unit appearance may vary.

[4]-10
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly

Procedure Illustration

4) Pull out the evaporator.


(see CJ_AF_017.)

Evaporator

CJ_AF_017

Note: This section is for reference only. Actual unit appearance may vary.

[4]-11
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly

4.2.4 Fan motor and fan


Note: Remove the front panel, electrical parts and evaporator (refer to 4.2.1 Front panel, 4.2.2 Electrical parts, and 4.2.3
Evaporator), before disassembling fan motor and fan.

Procedure Illustration

1) Remove the two screws and remove the


fixing board of the fan motor.
(see CJ_AF_018.)

Screws

CJ_AF_018

2) Remove the Bearing sleeve.


(see CJ_AF_019.)

CJ_AF_019

3) Remove the fixing screw.


(see CJ_AF_020.)

4) Pull out the fan motor and fan assembly


from the side.

Fixing Screw
CJ_AF_020

Note: This section is for reference only. Actual unit appearance may vary.

[4]-12
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly

4.2.5 Step motor


Note: Remove the front panel and electrical parts (refer to 4.2.1 Front panel, 4.2.2 Electrical parts) before disassembling
step motor.

Procedure Illustration

1) Remove the 2 screws, then remove the


stepping motor.
(see CJ_AF_021.)

Stepping Motor

CJ_AF_021

Note: This section is for reference only. Actual unit appearance may vary.

[4]-13
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly

5. OUTDOOR UNITS DISASSEMBLY


5.1 OUTDOOR UNITS DIMENSIONS
 Models HCNI (263, 353) ZA

Unit: mm

714

550

275
12

450
73

A 700
292
287
252

260
60
89

Detail “A”
47
58.6

R6

12

[5]-1
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly

 Model HCNI 533 ZA

Unit: mm

815

12.0 554

333 514

800 70

62
106
311

340
365
85.5 60

R2
0 20
R6

61.6

[5]-2
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly

 Model HCNI 713 ZA

Unit: mm

855

702

540
12

363
845
914

28

350
335
375

66.3
102
92 61

12

[5]-3
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly

5.2 DISASSEMBLING THE OUTDOOR UNIT


5.2.1 Panel Plate
Models HKEU (263, 353) ZAL

Procedure Illustration

1) Turn off the air conditioner and the power


breaker.

2) Remove the screws of the big handle and


then remove the big handle (1 screw). Big Handle
(see CJ_AB30_001.)

CJ_AB30_001

3) Remove the screws of the top cover and


then remove the top cover (3 screws). One of Top Cover
the screws is located underneath the big
handle.
(see CJ_AB30_002.)

CJ_AB30_002

Note: This section is for reference only. Actual unit appearance may vary.

[5]-4
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly

Models HKEU (263, 353) ZAL

Procedure Illustration

4) Remove the screws of the front panel and


then remove the front panel (6 screws).
(see CJ_AB30_003.)

Front Panel

CJ_AB30_003

5) Remove the screws of water collecting


cover (2 screws).
(see CJ_AB30_004.)

Water Collecting Cover

CJ_AB30_004

Note: This section is for reference only. Actual unit appearance may vary.

[5]-5
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly

Models HKEU (263, 353) ZAL

Procedure Illustration

6) Remove the screws of the rear net and


then remove the rear net (2 screws) (for so-
me models).
(see CJ_AB30_005.)

CJ_AB30_005

7) Remove the screws of the right panel and


then remove the right panel (6 screws).
(see CJ_AB30_006.)

Right Panel

CJ_AB30_006

Note: This section is for reference only. Actual unit appearance may vary.

[5]-6
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly

Model HKEU 533 ZAL

Procedure Illustration

1) Turn off the air conditioner and the power


breaker.

2) Remove the screws of the big handle and


then remove the big handle (1 screws). Big Handle
(see CJ_B30_001.)

CJ_B30_001

3) Remove the screws of the top cover and


then remove the top cover (3 screws). One of Top Cover
the screws is located underneath the big
handle.
(see CJ_B30_002.)

CJ_B30_002

Note: This section is for reference only. Actual unit appearance may vary.

[5]-7
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly

Model HKEU 533 ZAL

Procedure Illustration

4) Remove the screws of the front panel and


then remove the front panel (8 screws).
(see CJ_B30_003.)

Front Panel
CJ_B30_003

5) Remove the screws of water collecting


cover and then remove the water collecting
cover (2 screws). Water Collecting Cover
(see CJ_B30_004.)

CJ_B30_004

Note: This section is for reference only. Actual unit appearance may vary.

[5]-8
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly

Model HKEU 533 ZAL

Procedure Illustration

6) Remove the screws of the rear net and


then remove the rear net (2 screws) (for so-
me models).
(see CJ_B30_005.)

CJ_B30_005

7) Remove the screws of the right panel and


then remove the right panel (5 screws).
(see CJ_B30_006.)

Right Panel
CJ_B30_006

Note: This section is for reference only. Actual unit appearance may vary.

[5]-9
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly

Model HKEU 713 ZAL

Procedure Illustration

1) Turn off the air conditioner and the power


breaker.

2) Remove the screws of the big handle and


then remove the big handle (1 screws).
(see CJ_CA30_001.) Big Handle

CJ_CA30_001

3) Remove the screws of the top cover and


then remove the top cover (3 screws). One of Top Cover
the screws is located underneath the big
handle.
(see CJ_CA30_002.)

CJ_CA30_002

Note: This section is for reference only. Actual unit appearance may vary.

[5]-10
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly

Model HKEU 713 ZAL

Procedure Illustration

4) Remove the screws of the front panel and


then remove the front panel (7 screws).
(see CJ_CA30_003.)

Front Panel

CJ_CA30_003

5) Remove the screws of water collecting


cover and then remove the water collecting
cover (2 screws).
(see CJ_CA30_004.)

Water Collecting Cover

CJ_CA30_004

Note: This section is for reference only. Actual unit appearance may vary.

[5]-11
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly

Model HKEU 713 ZAL

Procedure Illustration

6) Remove the screws of the rear net and


then remove the rear net (2 screws) (for so-
me models).
(see CJ_CA30_005.)

CJ_CA30_005

7) Remove the screws of the right panel and


then remove the right panel (7 screws).
(see CJ_CA30_006.)

Right Panel

CJ_CA30_006

Note: This section is for reference only. Actual unit appearance may vary.

[5]-12
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly

5.2.2 Electrical parts


5.2.2.1 Removing the PCB
WARNING: Antistatic gloves must be worn when you disassemble the electronic box.
Note: Remove the air outlet grille (refer to 5.2.1 Panel Plate) before disassembling electrical parts.
Models HKEU (263, 353, 533) ZAL

Procedure Illustration

1) Remove the screws of the top cover (2


screws).
(see CJ_ODU_PCB_004-1.)

CJ_ODU_PCB_004-1

2) Unfix the hooks and then open the electro-


nic control box cover (4 hooks).
(see CJ_ODU_PCB_004-2.)

CJ_ODU_PCB_004-2

4-Way Valve
3) Disconnect the connector for fan motor
from the electronic control board.
(see CJ_ODU_PCB_004-3.)

4) Remove the connector for the compressor.


(see CJ_ODU_PCB_004-3.)

5) Pull out the two blue wires connected with


the four way valve.
(see CJ_ODU_PCB_004-3.)

6) Pull out connectors of the condenser coil


temperature sensor (T3), outdoor ambient
temperature sensor (T4) and discharge tem-
perature sensor (TP). AC Fan
(see CJ_ODU_PCB_004-3.)
Compressor T3, T4, TP DC Fan
7) Disconnect the electronic expansion valve
wire. Electronic Expansion Valve
(see CJ_ODU_PCB_004-3)

8) Then remove the electronic control board. CJ_ODU_PCB_004-3

Note: This section is for reference only. Actual unit appearance may vary.
[5]-13
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly

Model HKEU 713 ZAL

Procedure Illustration

1) Unfix the hooks and then open the electro-


nic control box cover (4 hooks).
(see CJ_ODU_PCB_005-1.)

CJ_ODU_PCB_005-1

2) Disconnect the connector for fan motor 4-Way Valve


from the electronic control board.
(see CJ_ODU_PCB_005-1.)

3) Remove the connector for the compressor. Reactor


(see CJ_ODU_PCB_005-2.) DR

4) Pull out the two blue wires connected with


the four way valve.
(see CJ_ODU_PCB_005-2.)

5) Pull out connectors of the condenser coil AC Fan


temperature sensor (T3), outdoor ambient
temperature sensor (T4) and discharge tem-
perature sensor (TP). DC Fan
(see CJ_ODU_PCB_005-2.)

6) Disconnect the electronic expansion valve


Compressor
wire.
(see CJ_ODU_PCB_005-2.) T3, T4, TP

7) Then remove the electronic control board.


Electronic Expansion Valve

CJ_ODU_PCB_005-2

Note: This section is for reference only. Actual unit appearance may vary.

[5]-14
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly

5.2.3 Fan Assembly


Note: Remove the panel plate (refer to 5.2.1 Panel Plate) before disassembling fan.

Procedure Illustration

1) Remove the nut securing the fan with a


spanner.
(see CJ_ODU_FAN_001.)

2) Remove the fan.

D-cut

CJ_ODU_FAN_001

Note: This section is for reference only. Actual unit appearance may vary.

[5]-15
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly

5.2.4 Fan Motor


Note: Remove the panel plate and the connection of fan motor on PCB (refer to 5.2.1 Panel Plate and 5.2.2
Electrical parts) before disassembling fan motor.

Procedure Illustration

3) Remove the fixing screws of the fan motor


(4 screws).
(see CJ_ODU_MOTOR_001.)

4) Remove the fan motor.

CJ_ODU_MOTOR_001

Note: This section is for reference only. Actual unit appearance may vary.

[5]-16
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly

5.2.5 Sound blanket


Note: Remove the panel plate (refer to 5.2.1 Panel Plate) before disassembling sound blanket.

Procedure Illustration

1) Remove the sound blanket (side and top).


(see CJ_ODU_BLANKET_001.)

Sound Blanket (top)

Sound Blanket (side)

CJ_ODU_BLANKET_001

Note: This section is for reference only. Actual unit appearance may vary.

[5]-17
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly

5.2.6 Four-way valve


WARNING: Evacuate the system and confirm that there is no refrigerant left in the system before removing the four-way
valve and the compressor.
For R32, you should evacuate the system with the vacuum pump, then flush the system with nitrogen (OFN) and repeat the two
steps before heating up the brazed parts. The operations above should be implemented by professionals.
Note: Remove the panel plate and the connection of fan motor on PCB (refer to 5.2.1 Panel Plate and 5.2.2
Electrical parts) before disassembling fan motor.

Procedure Illustration

1) Heat up the brazed parts and then detach


the the four-way valve and the pipe.
(see CJ_ODU_VALVE_001.)

2) Remove the four-way valve assembly with


pliers.

CJ_ODU_VALVE_001

Note: This section is for reference only. Actual unit appearance may vary.

[5]-18
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly

5.2.7 Compressor
WARNING: Evacuate the system and confirm that there is no refrigerant left in the system before removing the four-way
valve and the compressor.
For R32, you should evacuate the system with the vacuum pump, then flush the system with nitrogen and repeat the two steps
before heating up the brazed parts. The operations above should be implemented by professionals.
Note: Remove the panel plate and the connection of fan motor on PCB (refer to 5.2.1 Panel Plate and 5.2.2
Electrical parts) before disassembling fan motor.

Procedure Illustration

1) Remove the flange nut of terminal cover


and remove the terminal cover.
(see CJ_ODU_COMP_001.)

Terminal Cover

CJ_ODU_COMP_001

2) Disconnect the connectors.


(see CJ_ODU_COMP_002.)

CJ_ODU_COMP_002

Note: This section is for reference only. Actual unit appearance may vary.

[5]-19
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly

Procedure Illustration

3) Remove the hex nuts and washers se-


curing the compressor, located on the bottom
plate.
(see CJ_ODU_COMP_003.)

CJ_ODU_COMP_003

4) Heat up the brazed parts and then remove


the discharge pipe and the suction pipe.
(see CJ_ODU_COMP_004.)
Suction Pipe
5) Lift the compressor from the base pan as-
sembly with pliers.

Discharge Pipe

CJ_ODU_COMP_004

Note: This section is for reference only. Actual unit appearance may vary.

[5]-20
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6. TROUBLESHOOTING
6.1 SAFETY CAUTION

WARNING

Be sure to turn off all power supplies or disconnect all wires to avoid electric shock.
While checking indoor/outdoor PCB, please equip yourself with antistatic gloves or wrist strap to avoid damage to
the board.

WARNING

Electricity remains in capacitors even when the power supply is off. Ensure the capacitors are fully discharged
before troubleshooting.

Test the voltage between P and N on back of the main PCB with multimeter. If the voltage is 36V, the capacitors are fully dischar-
ged.

Note: This picture is for reference only. Actual appearance may vary.

[6]-1
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.2 GENERAL TROUBLESHOOTING


6.2.1 Error Display (Indoor Unit)
When the Indoor Unit encounters a recognized error, the Operation Lamp will flash in a corresponding series, the Timer Lamp
may turn ON or begin flashing, and an error code will be displayed. These error codes are described in the following table:

Operation Timer
Display Error Information
Lamp Lamp

1 time OFF E0 Indoor unit EEPROM parameter error.

2 times OFF E1 Indoor / outdoor unit communication error.

3 times OFF E2 Zero-crossing signal detection error (for some models).

4 times OFF E3 The indoor fan speed is operating outside of the normal range.

5 times OFF E4 Indoor room temperature sensor T1 is in open circuit or has short circuit.

6 times OFF E5 Evaporator coil temperature sensor T2 is in open circuit or has short circuit.

9 times OFF E7 Indoor PCB / Display board communication error (for some models).

7 times OFF EC Refrigerant leak detected.

1 time ON F0 Current overload protection.

2 times ON F1 Outdoor temperature sensor T4 is in open circuit or has short circuit.

3 times ON F2 Condenser coil temperature sensor T3 is in open circuit or has short circuit.

4 times ON F3 Compressor discharge temperature sensor TP is in open circuit or has short circuit.

5 times ON F4 Outdoor unit EEPROM parameter error.

6 times ON F5 The outdoor fan speed is operating outside of the normal range (for some models).

1 time FLASH P0 IPM malfunction or IGBT over-strong current protection.

2 times FLASH P1 Over voltage or too low voltage protection.

3 times FLASH P2 High temperature protection of IPM module.

5 times FLASH P4 Inverter compressor drive error.

7 times FLASH P6 Low pressure protection (for some models).

• For other errors:


The display board may show a garbled code or a code undefined by the Service Manual. Ensure that this code is not a tempera-
ture reading.
• Troubleshooting:
Test the unit using the remote control. If the unit does not respond to the remote, the indoor PCB requires replacement. If the unit
responds, the display board requires replacement.

[6]-2
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

For some models


When the Indoor Unit encounters a recognized error, the Operation Lamp will flash in a corresponding series, the Timer Lamp
may turn ON or begin flashing, and an error code will be displayed. These error codes are described in the following table:

Operation Timer
Display Error Information
Lamp Lamp

1 time OFF Eh 00 Indoor unit EEPROM parameter error.

2 times OFF EL 01 Indoor / outdoor unit communication error.

3 times OFF Eh 02 Zero-crossing signal detection error (for some models).

4 times OFF Eh 03 The indoor fan speed is operating outside of the normal range.

5 times OFF EC 51 Outdoor unit EEPROM parameter error (for some models).

5 times OFF EC 52 Condenser coil temperature sensor T3 is in open circuit or has short circuit.

5 times OFF EC 53 Outdoor temperature sensor T4 is in open circuit or has short circuit.

5 times OFF EC 54 Compressor discharge temperature sensor TP is in open circuit or has short circuit.

6 times OFF EH 60 Indoor room temperature sensor T1 is in open circuit or has short circuit.

6 times OFF EH 61 Evaporator coil temperature sensor T2 is in open circuit or has short circuit.

12 times OFF EC 07 The outdoor fan speed is operating outside of the normal range (for some models).

9 times OFF EC 0B Indoor PCB / Display board communication error (for some models).

8 times OFF EL 0C Refrigerant leak detected.

7 times FLASH PC 00 IPM malfunction or IGBT over-strong current protection.

2 times FLASH PC 01 Over voltage or too low voltage protection.

3 times FLASH PC 02 High temperature protection of IPM module or High pressure protection.

5 times FLASH PC 04 Inverter compressor drive error.

1 time FLASH PC 08 Current overload protection (for some models).

7 times FLASH PC 03 Low pressure protection (for some models).

LED flash frequency:

1s 0.4s 1.2s 0.4s 1s 0.4s 1.2s 0.4s

[6]-3
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.2.2 Error Display (for HCNI 533 ZA and HCNI 713 ZA Outdoor Units)
There are 2 LED lights (Red color and Green color) welded in outdoor main board.
After power on, LED show different actions when encounter different problems.

LED (Green) LED (Red)


No. Problem

1 Standby normally. ON OFF

2 Operate normally. OFF ON

3 Compressor driven chip EEPROM parameter error. ON FLASH

4 IPM malfunction or IGBT over-strong current protection. Flash OFF

5 Over voltage or too low voltage protection. ON ON

6 Inverter compressor drive error. OFF FLASH

7 Inverter compressor drive error. Flash LIGHT

Communication error between outdoor main chip and compressor


8 flash FLASH
driven chip.

[6]-4
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.3 COMPLAIN RECORD FORM


Complain Record Form

Request No. : Date :


Installation Date : Service Date :
Customer Information
Name Telephone No.
Home Address
Email

Product Information
Indoor Unit Model Outdoor Unit Model
Serial No. of indoor unit
Serial No. of outdoor unit
Working Mode □Cooling □Heating □Fan only □Dry
□Turbo □High □Medium □Low
Setting temperature °C / °F Fan speed
□Auto
Temperature
Temperature of air inlet °C / °F °C / °F
of air outlet

Installation / Condition Information


Indoor temperature °C / °F Indoor humidity %RH
Outdoor temperature °C / °F Outdoor humidity %RH
Length of Connecting pipe Pipe diameter Gas pipe: Liquid pipe:
Length of Wiring Wire diameter
System Running Pressure MPa or Bar or PSI
Room size (L*W*H)
Photo of Installation Photo of Installation
of Indoor unit of Outdoor unit
(Photo #1) (Photo #2)

Failure Description
Code of Outdoor
Error Code of Indoor unit
PCB
Unit does not start
Remote control does not work
Indoor display shows nothing
No cooling or heating at all
Less cooling or heating
Unit starts but stops shortly
High noise
High vibration

[6]-5
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

Parameter Checking information by Remote controller


Displaying code Displaying code meaning Display value Display value meaning
T1 Room temperature
T2 Indoor coil temperature
T3 Outdoor coil temperature
T4 Ambient temperature
Outlet temperature
Tb
of indoor coil
TP Discharge temperature
TH Suction temperature
FT Targeted Frequency
Fr Actual Frequency
IF Indoor fan speed
OF Outdoor fan speed
LA EXV opening steps
Compressor continuous
CT
running time

ST Causes of compressor stop

A0, A1, b0, b1, b2, b3, b4,


b5, b6, dL, Ac, Uo, Td, dA, Reserved
dS, dT

Approval from Manufacturer / Distributor

□ Approved

□ More Proof needed

□ Rejected

[6]-6
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.4 INFORMATION INQUIRY


• To enter information inquiry status, complete the following procedure within 10 seconds:
1) Press 3 times LED button on the IR Remote Control.
2) Press 3 times SWING button on the IR Remote Control.
• Finish 1 and 2 within 10 seconds; you will hear beeps for 2 seconds, which means the unit goes into parameter
checking mode.
• Use the LED and SWING buttons to cycle through information displayed.
- Pressing LED button will display the next code in the sequence.
- Pressing SWING button will show the previous code in the sequence.
• The following table (see on next page) shows information codes. The screen will display this code for 2 seconds,
then the relevant information for 25 seconds.

[6]-7
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

Displayed Code Explanation Displayed value Meaning Additional Notes

T1 Room temp.
1. All displayed temperatures
Indoor coil temp. use actual values.
T2
2. All temperatures are dis-
-1F,-1E,-1d,-1c,- -25,-24,-23,-22,
played in °C regardless of re-
T3 Outdoor coil temp. 1b,-1A -21,-20
mote used.
-19—99 -19—99 3. T1, T2, T3, T4, and T2B
T4 Ambient temp. display ranges from -25°C to
A0,A1,…A9 100,101,…109 70°C. TP display ranges from
Outlet temp. of -20°C to 130 °C.
Tb b0,b1,…b9 110,111,…119
indoor coil. 4. The frequency display ran-
c0,c1,…c9 120,121,…129 ges from 0 to 159Hz.
TP Discharge temp. 5. If the actual values exceed or
d0,d1,…d9 130,131,…139
fall short of the defined range,
TH Suction temp. E0,E1,…E9 140,141,…149 the values closest to the ma-
ximum and minimum values
F0,F1,…F9 150,151,…159 will be displayed.
FT Targeted frequency.

Fr Actual frequency.

0 OFF N/A

IF Indoor fan speed. 1,2,3,4 Low speed, Medium Used for some large capacity
speed, High speed, motors.
Turbo.

14-FF Actual fan speed is e- Used for some small capacity


qual to the display va- motors.
lue converted to deci- The display value is 14-FF (he-
OF Outdoor fan speed. mal value and multi- xadecimal). Corresponding fan
plied by 10. This is me- speed ranges from 200 RPM to
asured in RPM. 2550RPM.

Actual EXV opening va-


lue is equal to the di-
splay value converted
LA EXV opening angle. 0-FF to decimal value and -
then multiplied by 2.

If the actual value exceeds or


falls short of the defined ran-
Compressor continu- ge, the value closest to the ma-
CT ous running time. 0-FF 0-255 minutes.
ximum and minimum will be di-
splayed.

For a detailed explana-


Causes of compres-
ST 0-99 tion, contact technical -
sor stop.
support.

[6]-8
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

Displayed Code Explanation Displayed Value Meaning Additional Notes

A0
A1
0
1
2
3
4 0-FF

5 2-28
Reserved - -
6 5-20
L 5-25
A
U
T
A
5
T

[6]-9
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.5 ERROR DIAGNOSIS AND TROUBLESHOOTING WITHOUT ERROR CODE

WARNING

Be sure to turn off unit before any maintenance to prevent damage or injury.

6.5.1 Remote maintenance


SUGGESTION:
When troubles occur, please check the following points with customers before field maintenance.

No. Problem

1 Unit will not start.

2 The power switch is on but fans will not start.

3 The temperature on the display board cannot be set.

4 Unit is on, but the wind is not cold (hot).

5 Unit runs, but it shortly stops.

6 The unit starts up and stops frequently.

7 Unit runs continuously but with insufficient cooling (heating) effect.

8 Cooling mode cannot be changed to heating mode.

9 Unit is noisy.

[6]-10
Unit is noisy
Unit will not start

Unit runs, but shortly stops

Cool can not change to heat

Test method / remedy


The unit starts up and stops frequently
Unit is on but the wind is not cold (hot)
Possible causes of trouble

The power switch is on but fans will not start


1.Remote Maintenance

The temperature on the display board cannot be set

Unit runs connuously but insufficient cooling (heang)


Test voltage Power failure
Close the power switch The main power tripped

[6]-11
Inspect connecons - ghten Loose connecons

ƿ ƿ ƿ ƿ
Change the transformer Faulty transformer

ƿ
ƿ
ƿ ƿ ƿ
Test voltage The voltage is too high or too low
Replace the baery of the remote control The remote control is powered off
Electrical Circuit

Replace the remote control ƿ ƿ Broken remote control


Clean or replace Dirty air filter

ƿ ƿ
Clean Dirty condenser fins

ƿ
ƿ
ƿ

Adjust the seng temperature ƿ The seng temperature is higher/lower than the room's (cooling/heang)
ƿ
ƿ
ƿ

Turn the AC later The ambient temperature is too high/low when the mode is cooling/heang
ƿ

Adjust to cool mode Fan mode


ƿ

Turn off SILENCE funcon. SILENCE funcon is acvated (oponal funcon)


Refrigerant Circuit

Turn the AC later Frosng and defrosng frequently


“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

1.Remote Maintenance Others

Interference from cell phone towers and remote boosters


The air inlet or outlet of either unit is blocked
Possible causes of trouble

Loosen hold down bolts and / or screws

Shipping plates remain aached


Heavy load condion

Bad airproof

Unit will not start


The power switch is on but fans will not start ƿ
The temperature on the display board cannot be set
Unit is on but the wind is not cold (hot)
Unit runs, but shortly stops
The unit starts up and stops frequently ƿ
Unit runs connuously but insufficient cooling (heang) ƿ ƿ ƿ
Cool can not change to heat
Unit is noisy ƿ ƿ
Reconnect the power or press ON/OFF buon on remote control to restart operaon

Test method / remedy


Close all the windows and doors
Tighten bolts or screws

Remove the obstacles


Check heat load

Remove them

[6]-12
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.5.2 Field maintenance

No. Problem

1 Unit will not start.

2 Compressor will not start, but fans run.

3 Compressor and condenser (outdoor) fan will not start.

4 Evaporator (indoor) fan will not start.

5 Condenser (Outdoor) fan will not start.

6 Unit runs, but it shortly stops.

7 Compressor short-cycles due to overload.

8 High discharge pressure.

9 Low discharge pressure.

10 High suction pressure.

11 Low suction pressure.

12 Unit runs continuously but with insufficient cooling effect.

13 Too much cooling effect.

14 Compressor is noisy.

15 Horizontal louver can not revolve.

[6]-13
Too cool
Unit will not start

Compressor is noisy
Low sucon pressure
High sucon pressure
Low discharge pressure
High discharge pressure
Unit runs, but shortly stops

Horizontal louver can not revolve


Evaporator (indoor) fan will not start
Compressor will not start but fans run

Condenser (Outdoor) fan will not start

Compressor short-cycles due to overload

Unit runs connuously but insufficient cooling


2.Field Maintenance

Test method / remedy


Possible causes of trouble

Compressor and condenser (outdoor) fan will not start


Test voltage Power failure

[6]-14
Inspect fuse type & size Blown fuse or varistor
Inspect connecons - ghten Loose connecons

ƿ ƿ
ƿ
ƿ
ƿ
ƿ
Test circuits with tester Shorted or broken wires
ƿ ƿ ƿ ƿ ƿ

Test connuity of safety device Safety device opens

ƿ
ƿ
ƿ

ƿ
Test connuity of thermostat / sensor & wiring Faulty thermostat / room temperature sensor
Place the temperature sensor at the central of

ƿ
Wrong seng place of temperature sensor
the air inlet grille
ƿ

Check control circuit with tester Faulty transformer


ƿ
ƿ

Check capacitor with tester Shorted or open capacitor


ƿ
ƿ
ƿ
ƿ ƿ

Test connuity of coil & contacts Faulty magnec contactor for compressor
Electrical Circuit

ƿ
ƿ

Test connuity of coil & contacts Faulty magnec contactor for fan
ƿ
ƿ

Test voltage Low voltage

ƿ
Replace the stepping motor Faulty stepping motor
ƿ

Check resistance with mulmeter Shorted or grounded compressor


ƿ
ƿ

Check resistance with mulmeter Shorted or grounded fan motor


“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
ƿ
Replace the compressor Compressor stuck

ƿ
ƿ
Leak test Shortage of refrigerant

ƿ ƿ
Replace restricted part Restricted liquid line
Clean or replace Dirty air filter
Clean coil Dirty evaporator coil

ƿ ƿ ƿ ƿ ƿ
ƿ ƿ ƿ ƿ ƿ
Check fan Insufficient air through evaporator coil

ƿ
ƿ
Change charged refrigerant volume Overcharge of refrigerant

ƿ ƿ
ƿ ƿ
Clean condenser or remove obstacle Dirty or parally blocked condenser
Purge, evacuate and recharge Air or incompressible gas in refrigerant cycle

ƿ ƿ ƿ
Remove obstrucon to air flow Short cycling of condensing air
Remove obstrucon in air or water flow High temperature condensing medium

ƿ ƿ ƿ ƿ ƿ ƿ
Remove obstrucon in air or water flow Insufficient condensing medium
Refrigerant Circuit

ƿ
Replace compressor Broken compressor internal parts

ƿ
ƿ
ƿ
Test compressor efficiency Inefficient compressor
Replace valve Expansion valve obstructed

[6]-15
Replace valve Expansion valve or capillary tube closed completely

ƿ ƿ ƿ
ƿ ƿ
Replace valve Leaking power element on expansion valve
Fix feeler bulb Poor installaon of feeler bulb

ƿ
ƿ ƿ
Check heat load Heavy load condion
Tighten bolts or screws Loosen hold down bolts and / or screws

ƿ ƿ
Remove them Shipping plates remain aached
Choose AC of lager capacity or add the number

ƿ
Poor choices of capacity
Others

of AC
Recfy piping so as not to contact each other or

ƿ
Contact of piping with other piping or external plate
with external plate
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.6 QUICK MAINTENANCE BY ERROR CODE


If you do not have the time to test whether specific parts are faulty, you can directly change the required parts according to the
error code.
You can find the parts to replace by error code in the following table.

rror Code

Part requiring replacement E0 E1 E2 E3 E4 E5 E7 / EB EC F0

EH 00 EL 01 EH 02 EH 03 EH 60 EH 61 EH 0B EL 0C PC 08

Indoor PCB x

Outdoor PCB x x x x x x x

Display board x x x x x x x x

Indoor fan motor x x x x x x x x

T1 sensor x x x x x x x x

T2 Sensor x x x x x x x

Reactor x x x x x x x x

Compressor x x x x x x x x

Additional refrigerant x x x x x x x x

F1 F2 F3 F4 F5 P0 P1 P2 P6 P4
Part requiring replacement
EC 53 EC 52 EC 54 EC 51 EC 07 PC 00 PC 01 PC 02 PC 03 PC 04

Indoor PCB x x x x x x x x x x
Outdoor PCB

Indoor fan motor x x x x x x x x x x

Outdoor fan motor x x x x x x

T3 Sensor x x x x x x x x x

T4 Sensor x x x x x x x x x

TP Sensor x x x x x x x x x

Reactor x x x x x x x x x
Compressor x x x x x x x x

IPM module board x x x x x x


High pressure protector x x x x x x x x x
Low pressure protector x x x x x x x x x
Additional refrigerant x x x x x x x x x

Note: For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric control box
should be replaced as a whole.

[6]-16
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.7 TROUBLESHOOTING BY ERROR CODE


6.7.1 E0 / EH 00 / F4 / EC 51 (EEPROM parameter error diagnosis and solution)
Description: Indoor or outdoor PCB main chip does not receive feedback from EEPROM chip.

Recommended parts to prepare:


• Indoor PCB
• Outdoor PCB

Troubleshooting and repair:

Shut off the power supply and


turn it on 2 minutes later.

Is it
still displaying the NO The unit is operating normally.
error code?

YES

Replace the indoor main PCB (E0 / EH 00) /


the outdoor main PCB (F4 / EC51).

Remarks:
EEPROM is a read-only memory whose contents can be erased and reprogrammed using a pulsed voltage.
The location of the EEPROM chip on the indoor and outdoor PCB is shown in the following two images:

Notes:
For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric control
box should be replaced as a whole.
These pictures are only for reference, actual appearance may vary.
Troubleshooting and repair of compressor driven chip EEPROM parameter error and communication error
between outdoor main chip and compressor driven chip are same as F4 / EC 51.

[6]-17
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.7.2 E1 / EL 01 (Indoor and Outdoor Unit communication error diagnosis and solution)
Description: Indoor Unit can not communicate with Outdoor Unit.

Recommended parts to prepare:


• Indoor PCB
• Outdoor PCB
• Short-circuited component

Troubleshooting and repair:

Power off, then restart the unit after


2 minutes.

Does the error code disappear? YES Solved.

NO

Check the
wiring connection
Correct the connection
between indoor and NO
or change wires.
outdoor unit: are
they good?

YES The value is alternative from negative to positive.

Check the wiring connection


Measure the DC voltage between N/L2 The value is fixed and from indoor terminal to indoor Replace indoor PCB.
and S (Black pin to N/L2, Red pin to S). close to 0. PCB: are they good?

For units with W wire.


NO
Turn on the unit,
The value is always positive. check if W and 1(L)
is connected?
For units without W wire.

Check the wiring connection


(For units with both main PCB and IPM board) from outdoor terminal to out-
door PCB and wiring bet- YES
ween PCBs, if there is more
than 1 PCB.
For units with only one PCB: these models.

Check the AC voltage of L, N


output to IPM board, is it same NO Replace main PCB. Replace outdoor PCB. YES Check if the power LED is on?
as power input?
YES

Unplug all the high voltage compo-


nents connected to main PCB, such as Replace short-circuited
4 way valve, heater, AC fan one by one YES component(s) and main NO
to check their resistance. Is there any PCB.
component in short circuit?

NO YES
Unplug all the high voltage compo-
Replace short-circuited nents connected to main PCB, such as
Check the DC 5V, 12V from component(s) and out- YES 4 way valve, heater, AC fan one by one
IPM board to main PCB, are door PCB. to check their resistance. Is there any
they normal? NO component in short circuit?

NO NO

Unplug electronic expansion valve.


Replace coil of electronic Unplug electronic expansion valve.
Check if the DC 5V, 12V to main YES YES
expansion valve. Check if power LED is ON?
PCB are OK.
NO

Replace IPM board.

Notes:
For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric control
box should be replaced as a whole.

[6]-18
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

Remarks:
• Use a multimeter to test the DC voltage between 2 port (or S or L2 port) and 3 port (or N or S port) of outdoor unit.
The Red pin of multimeter connects with 2 port (or S or L2 port), while the Black pin is for 3 port (or N or S port).
• When AC is normally running, the voltage is moving alternately as positive and negative values.
• If the outdoor unit has malfunction, the voltage will move alternately with positive values.
• While if the indoor unit has malfunction, the voltage will be a certain value.

S and N, or L2 and S, or 2 and 3.

• Use a multimeter to test the resistance of the reactor which does not connect with capacitor.
• The normal value should be around 0 Ω. Otherwise, the reactor must have malfunction.

Note: The picture and the value are only for reference, actual condition and specific value may vary.

[6]-19
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.7.3 E2 / EH 02 (Zero crossing detection error diagnosis and solution)

Description: When PCB does not receive zero crossing signal feedback for 4 minutes or the zero crossing signal
time interval is abnormal.

Recommended parts to check or to prepare:


• Connection wires
• PCB

Troubleshooting and repair:

Check the connections


and power supply.

Correct the connections. Turn on the


Is it normal? NO
unit when the power supply is good.

YES

Indoor main PCB is defective.


Replace indoor main PCB.

Note:
E2 / EH 02 zero crossing detection error is only valid for the unit with AC fan motor, for other models, this
error is invalid.

[6]-20
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.7.4 E3 / EH 03 / F5 / EC 07 (Fan speed is operating outside of the normal range diagnosis and solution)
Description: When the indoor / outdoor fan speed keeps too low or too high for a certain time, the LED displays the
failure code and the AC turns off.
Recommended parts to check or to prepare:
• Connection wires
• Fan assembly
• Fan motor
• PCBs

Troubleshooting and repair:

Power off then restart the unit after 2 minutes.

Does a problem remain? NO The unit is operating normally.

YES

Shut off the power supply.


Rotate the fan by hand.

Does it turn easily? NO Find the cause of the problem and resolve it.

YES

Check the wiring of fan motor.

Is it improperly wired? YES Ensure proper connections.

NO

Measure the voltage for the fan


motor from the PCB.

Is it within normal parameters? NO Replace the indoor / outdoor PCB.

YES

Replace the fan motor.

Note:
For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric control
box should be replaced as a whole.

[6]-21
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

Index:
1. Indoor or Outdoor DC Fan Motor (control chip is in fan motor)
Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor connector.
If the value of the voltage is not in the range shown in below table, the PCB must have problems and needs to be
replaced.

• DC motor voltage input and output (voltage: 220-240V AC):

No. Color Signal Voltage


1 Red Vs/Vm 280V~380V
2 --- --- ---
3 Black GND 0V
4 White Vcc 14-17.5V
5 Yellow Vsp 0~5.6V
6 Blue FG 14-17.5V

1 3 4 5 6
Red

Blu
White
Yellow
Black

2. Outdoor DC Fan Motor (control chip is in outdoor PCB)


Release the UVW connector. Measure the resistance of U-V, U-W, V-W.
If the resistance values are not equal to each other, the fan motor must have problems and need to be replaced;
otherwise the PCB must have problems and need to be replaced.

UVW (Connector)

[6]-22
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

3. Indoor AC Fan Motor


Power on and set the unit running in fan mode at high fan speed.
After running for 15 seconds, measure the voltage of pin1 and pin2. If the value of the voltage is less than 100V
(208~240V power supply), the PCB must have problems and needs to be replaced.

Red
Input Terminals

Red 1

Black 2
White
White 3
Black

[6]-23
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.7.5 E4 / EH 60 / E5 / EH 61 / F1 / EC 53 / F2 / EC 52 / F3 / EC 54
(Open circuit or short circuit of temperature sensor diagnosis and solution)

Description: If the sampling voltage is lower than 0.06V or higher than 4.94V, the LED displays the failure code.

Recommended parts to check or to prepare:


• Connection wires
• Sensors
• PCB

Troubleshooting and repair:

Check the connection between


temperature sensor and PCB.

Is it properly wired? NO Ensure proper connections.

YES
Measure the resistance
value of the sensor.

Is the value
within acceptable NO Replace the sensor.
parameters?

YES

Replace indoor PCB (E4 / EH 60 / E5 / EH 61) or


outdoor PCB (F1 / EC 53 / F2 / EC 52 / F3 / EC 54).

Note:
For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric control box
should be replaced as a whole. This picture and the value are only for reference, actual appearance and value
may vary. For certain models, outdoor unit uses combination sensor, T3, T4 and TP are in the same group.

[6]-24
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.7.6 E7 / EH / 0b (Indoor PCB / Display board communication error diagnosis and solution)
Description: Indoor PCB does not receive feedback from the display board.
Recommended parts to check or to prepare:
• Communication wire
• Indoor PCB
• Display board

Troubleshooting and repair:

Power off, then restart the unit 2


minutes later.

Is it still
displaying the NO The unit functions normally.
error code?

YES

Check the wirings and connections.

Are all
the connections NO Ensure a proper connection.
good?

YES

Replace the indoor main PCB.

Does
the error still
exist?

Replace the display board.

[6]-25
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.7.7 EC / EL 0C (Refrigerant Leakage Detection diagnosis and solution)


Description: Define the evaporator coil temp. T2 of the compressor when it just starts running, as “Tcool”.
In the beginning 8 minutes after the compressor starts up, if T2 < (Tcool - 1)°C does not keep for continuous 4
seconds and compressor running frequency higher than 50Hz does not keep for continuous 3 minutes, and this
situation happens 3 times, the LED displays the failure code and the AC will turn off.

Recommended parts to prepare or to check:


• T2 sensor
• Indoor PCB
• Additional refrigerant

Troubleshooting and repair:

Power off, then restart the unit 2 minutes later.

Does a problem remain?

YES

Put your hands in front


of the indoor air outlet.

Is there some
cool air blowing out from YES Check the T2 sensor.
indoor air outlet?

Is the T2 sensor Replace the


NO YES
securely attached? indoor PCB.
Check system for leakages.

Are any Repair the leakage and


leakages present? YES
recharge the refrigerant.

NO

Check system for blockages.


Clear blockages if present.

[6]-26
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.7.8 F0 / PC 08 (Overload current protection diagnosis and solution)


Description: An abnormal current rise is detected by checking the specified current detection circuit.

Recommended parts to check or to prepare:


• Outdoor PCB
• Connection wires
• Compressor

Troubleshooting and repair:

Check the power supply.

Is it in working order? NO Stop the unit.

YES

Check system for blockages.

Do any exist? YES Clear the blockage.

NO

Check the compressor resistance values.

Are they
within acceptable NO Replace the compressor.
parameters?

YES

Check the connections and wires.

Ensure proper connections


Are they properly connected? NO
or replace the wires.

YES

Check the reactor.

Is it in working order? NO Replace outdoor PCB.

YES

Replace the outdoor unit.

Note:
For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric control
box should be replaced as a whole.

[6]-27
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.7.9 P0 / PC 00 (IPM malfunction or IGBT over-strong current protection diagnosis and solution)
Description: When the voltage signal which the IPM sends to the compressor drive chip is abnormal, the LED
displays the failure code and the AC turns off.

Recommended parts to check or to prepare:


• Connection wires
• IPM module board
• Outdoor fan assembly
• Compressor
• Outdoor PCB

Troubleshooting and repair:

Check the wiring between


PCB and compressor.

Ensure proper connections or replace


Does an error exist? YES
the wires and connectors.

NO

Check the IPM.

Replace the IPM board or


Is it in working order? NO
replace the outdoor PCB.

YES

Check the outdoor fan and


the outdoor unit ventilation.

Please refer to the solution of the “Fan


Is it in working order? NO
Speed is Out of Control” malfunction.

YES

Check the compressor


resistance values.

Are they
within acceptable NO Replace the compressor.
parameters?

YES

Replace the outdoor PCB.

Note:
For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric control
box should be replaced as a whole.

[6]-28
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.7.10 P1 / PC 01 (Over voltage or too low voltage protection diagnosis and solution)
Description: Abnormal increases or decreases in voltage are detected by checking the specified voltage detection
circuit.

Recommended parts to prepare:


• Power supply wires
• IPM module board
• Outdoor PCB
• Reactor

Troubleshooting and repair:

Check the power supply.

Is it in working order? NO Turn off the unit.

YES

Check the connections and wires.

Ensure proper connections


Are they in working order? NO
or replace the wires.

YES

Power on and measure the


voltage between P and N.

While the unit


is in standby, is the
voltage between P and N
around DC 310V, 340V or 380V? NO Replace the IPM board.
When starting up the unit,
is it in the range
220V~400V?

YES

Check the reactor.

Is it in working order? YES Replace outdoor PCB.

Note:
NO For certain models, outdoor PCB could not be re-
moved separately. In this case, the outdoor electric
Replace the reactor. control box should be replaced as a whole.

[6]-29
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.7.11 P2 / PC 02
(High temperature protection of IPM module or High pressure protection diagnosis and solution)
Description: If the temperature of IPM module is higher than a certain value, the LED displays this failure code.
For some models with high pressure switch, outdoor pressure switch cuts off the system because high pressure is
higher than 4.4 MPa, the LED displays the failure code.

Recommended parts to prepare or to check:


• Connection wires
• Outdoor PCB
• IPM module board
• High pressure protector
• System blockages

Troubleshooting and repair:

Check the fastening screws on


the PCB and IPM radiator.

Are they Replace the outdoor


fixed tightly? YES
control PCB.

NO

Tighten the screws and


apply silicon grease.

Note:
For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric control
box should be replaced as a whole.

[6]-30
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

High pressure protection.

Are the high pressure switch


Connect high pressure switch
and main control board wired NO
and main control board.
correctly?

YES

Is the high pressure


protector broken?

Method: Disconnect the plug.


Measure the resistance of the
high pressure protector, if the NO Replace high pressure protector.
protector is normal the value is
0. Does a problem still exist?

YES

Is the outdoor ambient tempera-


YES Stop the unit.
ture higher than 50°C?

NO

Check if the outdoor unit venti- Ensure that the outdoor unit ventilation
NO
lation is good. is functioning properly.

YES

Please refer to the solution of the


Is the outdoor fan running properly? NO “Fan speed is operating outside of
normal range” malfunction.

YES

Is the heat exchanger dirty? YES Clean the heat exchanger.

NO

Replace outdoor main board.


Is the problem solved?

NO

Check whether the refrigerant


system is functioning properly.

[6]-31
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.7.12 P4 / PC 04 (Inverter compressor drive error diagnosis and solution)

Description: An abnormal inverter compressor drive is detected by a special detection circuit, including communi -
cation signal detection, voltage detection, compressor rotation speed signal detection and so on.

Recommended parts to prepare or to check:


• Connection wires
• IPM module board
• Outdoor fan assembly
• Compressor
• Outdoor PCB

Troubleshooting and repair:

Check the wiring between


the PCB and compressor.

Ensure proper connections or replace


Is it improperly wired? YES
the wires and connectors.

NO

Check the IPM.

Is IPM
functioning Replace the IPM board or
NO
properly? replace the outdoor PCB.

YES

Check the outdoor fan and


the outdoor unit ventilation.

Is everything Please refer to “Fan


in good working NO
Speed Malfunction”.
order?

YES

Check the compressor


resistance values.

Are they
within acceptable NO Replace the compressor.
parameters?

YES

Replace the outdoor PCB.

Note:
For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric control
box should be replaced as a whole.

[6]-32
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.7.13 PC 03 (Low pressure protection)

Description: Outdoor pressure switch cuts off the system because low pressure is lower than 0.13 MPa, the LED
displays the failure code.

Recommended parts to prepare or to check:


• Connection wires
• Outdoor PCB
• Low pressure protector
• Refrigerant

Troubleshooting and repair (see on next page):

[6]-33
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

Troubleshooting and repair:

Low pressure protection.

Are the low pressure protector


Reconnect the low pressure pro-
and main control board wired NO
tector and main control board.
correctly?

YES

Is the low pressure


protector broken?

Method: Disconnect the plug.


Measure the resistance of the
low pressure protector, if the NO Replace low pressure protector.
protector is normal the value is
0. Does a problem still exist?

YES

Is the outdoor ambient tempera-


YES Stop the unit.
ture too low?

NO

Is the valve core of the high Open the valve core of the
pressure valve fully opened? NO
high pressure valve.

YES

Please refer to the solution of the


Is the indoor fan running properly “Fan speed is operating outside of
NO
in cooling mode? normal range” malfunction.

YES

Replace outdoor main board.


Does a problem still exist?

NO

When the level of refrigerant is not


sufficient, does the system func-
tion properly after more refrigerant
is added?

NO

Check whether the refrigerant


system is functioning properly.

[6]-34
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.8 CHECK PROCEDURES


6.8.1 Temperature Sensor Check

WARNING

Be sure to turn off all power supplies or disconnect all wires to avoid electric shock. Operate after com-
pressor and coil have returned to normal temperature to avoid any injuries.

1. Disconnect the temperature sensor from PCB (refer to Chapter 4 and Chapter 5).
2. Measure the resistance value of the sensor using a multi-meter.
3. Check corresponding temperature sensor resistance value table (refer to Chapter 7).

Note: The picture and the value are only for reference, actual condition and specific value may vary.

6.8.2 Compressor Check

1. Disconnect the compressor power cord from outdoor PCB (refer to Chapter 5).
2. Measure the resistance value of each winding using a multi-meter.
3. Check the resistance value of each winding, according to the following table.

Blue
Input Terminals

Blue 1

Red 2
Red Black
Black 3

[6]-35
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

 Models HCNI (263, 353) ZA

Position Compressor Model / Resistance Value

Terminals: Blue - Red

Terminals: Blue - Black KSK89D53UEZ / 2.35Ω

Terminals: Red - Black

 Model HCNI 533 ZA

Position Compressor Model / Resistance Value

Terminals: Blue - Red

Terminals: Blue - Black KSN140D21UFZ / 1.28Ω

Terminals: Red - Black

 Model HCNI 713 ZA

Position Compressor Model / Resistance Value

Terminals: Blue - Red

Terminals: Blue - Black KTF235D22UMT / 0.75Ω

Terminals: Red - Black

Note: The picture and the value are only for reference, actual condition and specific value may vary.

[6]-36
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.8.3 IPM Continuity Check

WARNING

Electricity remains in capacitors even when the power supply is off. Ensure the capacitors are fully
discharged before troubleshooting.

1. Turn off outdoor unit and disconnect power supply.


2. Discharge electrolytic capacitors and ensure all energy-storage unit has been discharged.
3. Disassemble outdoor PCB or disassemble IPM board.
4. Measure the resistance value between P and U (V, W, N); U (V, W) and N.

Normal Normal
Digital Tester Digital Tester
Resistance Value Resistance Value
(+) Red (-) Black (+) Red (-) Black
N ∞ U ∞
U V
P (Several MΩ) N (Several MΩ)
V W
W -

V
P N

Note: The picture and the value are only for reference, actual condition and specific value may vary.

[6]-37
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting

6.8.4 Fan Motor Check


1. Turn off outdoor unit and disconnect power supply.
2. Disconnect outdoor fan motor power cord from outdoor PCB.
3. Measure the resistance value between each windings.
The normal resistance values of different fan motor models are as follows:

YKFG-13-4-38L
Fan Motor Model YKFG-15-4-28-1 YKFG-20-4-10L YKFG-20-4-5-11
YKFG-13-4-38L-4

Brand Welling Welling Welling Welling

Black - Red Main 345Ω 75Ω 269Ω 388Ω

Blue - Black AUX 348Ω 150Ω 224Ω 360Ω

YKFG-28-4-3-7
Fan Motor Model YKFG-20-4-5-19 YKFG-25-4-6-14 YKFG-28-4-6-5
YKFG-28-4-3-14

Brand Welling Welling Welling Welling

Black - Red Main 444Ω 287Ω 231Ω 183.6Ω

Blue - Black AUX 470Ω 409Ω 414Ω 206Ω

YKFG-45-4-22
Fan Motor Model YKFG-45-4-13 YKFG-60-4-2-6
YKFG-45-4-22-13

Brand Dongfang Welling Welling

Black - Red Main 125.2Ω 168Ω 96Ω

Blue - Black AUX 83.8Ω 141Ω 96Ω

[6]-38
“Wall” Type Active Line R32 Refrigerant AC: 7. Appendix

7. APPENDIX
7.1 TEMPERATURE SENSOR RESISTANCE VALUE TABLES
i) Temperature Sensors T1, T2, T3 and T4 (°C – kΩ)
°C °F kΩ °C °F kΩ °C °F kΩ °C °F kΩ
-20 -4 115.266 20 68 12.6431 60 140 2.35774 100 212 0.62973
-19 -2 108.146 21 70 12.0561 61 142 2.27249 101 214 0.61148
-18 0 101.517 22 72 11.5 62 144 2.19073 102 216 0.59386
-17 1 96.3423 23 73 10.9731 63 145 2.11241 103 217 0.57683
-16 3 89.5865 24 75 10.4736 64 147 2.03732 104 219 0.56038
-15 5 84.219 25 77 10 65 149 1.96532 105 221 0.54448
-14 7 79.311 26 79 9.55074 66 151 1.89627 106 223 0.52912
-13 9 74.536 27 81 9.12445 67 153 1.83003 107 225 0.51426
-12 10 70.1698 28 82 8.71983 68 154 1.76647 108 226 0.49989
-11 12 66.0898 29 84 8.33566 69 156 1.70547 109 228 0.486
-10 14 62.2756 30 86 7.97078 70 158 1.64691 110 230 0.47256
-9 16 58.7079 31 88 7.62411 71 160 1.59068 111 232 0.45957
-8 18 56.3694 32 90 7.29464 72 162 1.53668 112 234 0.44699
-7 19 52.2438 33 91 6.98142 73 163 1.48481 113 235 0.43482
-6 21 49.3161 34 93 6.68355 74 165 1.43498 114 237 0.42304
-5 23 46.5725 35 95 6.40021 75 167 1.38703 115 239 0.41164
-4 25 44 36 97 6.13059 76 169 1.34105 116 241 0.4006
-3 27 41.5878 37 99 5.87359 77 171 1.29078 117 243 0.38991
-2 28 39.8239 38 100 5.62961 78 172 1.25423 118 244 0.37956
-1 30 37.1988 39 102 5.39689 79 174 1.2133 119 246 0.36954
0 32 35.2024 40 104 5.17519 80 176 1.17393 120 248 0.35982
1 34 33.3269 41 106 4.96392 81 178 1.13604 121 250 0.35042
2 36 31.5635 42 108 4.76253 82 180 1.09958 122 252 0.3413
3 37 29.9058 43 109 4.5705 83 181 1.06448 123 253 0.33246
4 39 28.3459 44 111 4.38736 84 183 1.03069 124 255 0.3239
5 41 26.8778 45 113 4.21263 85 185 0.99815 125 257 0.31559
6 43 25.4954 46 115 4.04589 86 187 0.96681 126 259 0.30754
7 45 24.1932 47 117 3.88673 87 189 0.93662 127 261 0.29974
8 46 22.5662 48 118 3.73476 88 190 0.90753 128 262 0.29216
9 48 21.8094 49 120 3.58962 89 192 0.8795 129 264 0.28482
10 50 20.7184 50 122 3.45097 90 194 0.85248 130 266 0.2777
11 52 19.6891 51 124 3.31847 91 196 0.82643 131 268 0.27078
12 54 18.7177 52 126 3.19183 92 198 0.80132 132 270 0.26408
13 55 17.8005 53 127 3.07075 93 199 0.77709 133 271 0.25757
14 57 16.9341 54 129 2.95896 94 201 0.75373 134 273 0.25125
15 59 16.1156 55 131 2.84421 95 203 0.73119 135 275 0.24512
16 61 15.3418 56 133 2.73823 96 205 0.70944 136 277 0.23916
17 63 14.6181 57 135 2.63682 97 207 0.68844 137 279 0.23338
18 64 13.918 58 136 2.53973 98 208 0.66818 138 280 0.22776
19 66 13.2631 59 138 2.44677 99 210 0.64862 139 282 0.22231

[7]-1
“Wall” Type Active Line R32 Refrigerant AC: 7. Appendix

ii) Temperature Sensor TP (for some units) (°C – kΩ)


°C °F kΩ °C °F kΩ °C °F kΩ °C °F kΩ
-20 -4 542.7 20 68 68.66 60 140 13.59 100 212 3.702
-19 -2 511.9 21 70 65.62 61 142 13.11 101 214 3.595
-18 0 483 22 72 62.73 62 144 12.65 102 216 3.492
-17 1 455.9 23 73 59.98 63 145 12.21 103 217 3.392
-16 3 430.5 24 75 57.37 64 147 11.79 104 219 3.296
-15 5 406.7 25 77 54.89 65 149 11.38 105 221 3.203
-14 7 384.3 26 79 52.53 66 151 10.99 106 223 3.113
-13 9 363.3 27 81 50.28 67 153 10.61 107 225 3.025
-12 10 343.6 28 82 48.14 68 154 10.25 108 226 2.941
-11 12 325.1 29 84 46.11 69 156 9.902 109 228 2.86
-10 14 307.7 30 86 44.17 70 158 9.569 110 230 2.781
-9 16 291.3 31 88 42.33 71 160 9.248 111 232 2.704
-8 18 275.9 32 90 40.57 72 162 8.94 112 234 2.63
-7 19 261.4 33 91 38.89 73 163 8.643 113 235 2.559
-6 21 247.8 34 93 37.3 74 165 8.358 114 237 2.489
-5 23 234.9 35 95 35.78 75 167 8.084 115 239 2.422
-4 25 222.8 36 97 34.32 76 169 7.82 116 241 2.357
-3 27 211.4 37 99 32.94 77 171 7.566 117 243 2.294
-2 28 200.7 38 100 31.62 78 172 7.321 118 244 2.233
-1 30 190.5 39 102 30.36 79 174 7.086 119 246 2.174
0 32 180.9 40 104 29.15 80 176 6.859 120 248 2.117
1 34 171.9 41 106 28 81 178 6.641 121 250 2.061
2 36 163.3 42 108 26.9 82 180 6.43 122 252 2.007
3 37 155.2 43 109 25.86 83 181 6.228 123 253 1.955
4 39 147.6 44 111 24.85 84 183 6.033 124 255 1.905
5 41 140.4 45 113 23.89 85 185 5.844 125 257 1.856
6 43 133.5 46 115 22.89 86 187 5.663 126 259 1.808
7 45 127.1 47 117 22.1 87 189 5.488 127 261 1.762
8 46 121 48 118 21.26 88 190 5.32 128 262 1.717
9 48 115.2 49 120 20.46 89 192 5.157 129 264 1.674
10 50 109.8 50 122 19.69 90 194 5 130 266 1.632
11 52 104.6 51 124 18.96 91 196 4.849
12 54 99.69 52 126 18.26 92 198 4.703
13 55 95.05 53 127 17.58 93 199 4.562
14 57 90.66 54 129 16.94 94 201 4.426
15 59 86.49 55 131 16.32 95 203 4.294
16 61 82.54 56 133 15.73 96 205 4.167
17 63 78.79 57 135 15.16 97 207 4.045
18 64 75.24 58 136 14.62 98 208 3.927
19 66 71.86 59 138 14.09 99 210 3.812

[7]-2
“Wall” Type Active Line R32 Refrigerant AC: 7. Appendix

7.2 PRESSURE ON SERVICE PORT (R32 REFRIGERANT)


 Cooling chart:
Outdoor
(DB)
Temp. (°C)
Indoor -17 -15 -9.44 7.22 23.89 29.44 35 40.56 46.11 48.89
(DB/WB)

Bar 21.11/15 6.5 6.6 7.4 8.2 8.4 8.0 8.3 8.8 10.3 10.8
Bar 23.89/17.22 6.8 6.9 8.1 8.8 8.8 8.5 8.9 9.3 10.9 11.4
Bar 26.67/19.44 7.2 7.3 8.7 9.7 9.5 9.1 9.3 9.8 11.4 12.1
Bar 32.22/22.78 7.9 8.0 9.8 10.7 10.5 9.7 10.2 10.8 12.6 13.3

Outdoor
(DB)
Temp. (°C) -17 -15 -9.44 7.22 23.89 29.44 35 40.56 46.11 48.89
Indoor
(DB/WB)

Psi 21.11/15 95 96 108 118 121 115 119 128 150 157
Psi 23.89/17.22 99 101 117 128 126 122 129 135 158 165
Psi 26.67/19.44 105 106 125 141 138 132 135 143 165 176
Psi 32.22/22.78 114 115 142 155 152 141 148 157 184 193

Outdoor
(DB)
Temp. (°C)
Indoor -17 -15 -9.44 7.22 23.89 29.44 35 40.56 46.11 48.89
(DB/WB)

MPa 21.11/15 0.65 0.66 0.74 0.82 0.84 0.80 0.83 0.88 1.03 1.08
MPa 23.89/17.22 0.68 0.69 0.81 0.88 0.88 0.85 0.89 0.93 1.09 1.14
MPa 26.67/19.44 0.72 0.73 0.87 0.97 0.95 0.91 0.93 0.98 1.14 1.21
MPa 32.22/22.78 0.79 0.80 0.98 1.07 1.05 0.97 1.02 1.08 1.26 1.33

1.4

1.2

0.8
21.11/15

0.6 23.89/17.22

26.67/19.44
0.4
32.22/22.78

0.2

-17 -15
4 2 89 44 56 11 89
-9.4 7.2 23. 29. 35 40. 46. 48.

[7]-3
“Wall” Type Active Line R32 Refrigerant AC: 7. Appendix

 Heating chart:
Outdoor
(DB/WB)
Temp. (°C)
Indoor 13.89/11.67 8.33/6.11 2.78/0.56 -2.78/-5 -8.33/-10.56 -17/-19 -27/-28
(DB)

Bar 12.78 30.9 29.1 25.8 23.3 21.2 18.9 16.8


Bar 18.33 33.2 30.6 27.1 25.9 23.8 20.9 19.4
Bar 23.89 34.5 32.1 28.4 26.8 25.4 21.9 20.4

Outdoor
(DB/WB)
Temp. (°C)
Indoor 13.89/11.67 8.33/6.11 2.78/0.56 -2.78/-5 -8.33/-10.56 -17/-19 -27/-28
(DB)

Psi 12.78 448 421 374 337 308 273 244


Psi 18.33 480 444 394 375 346 303 282
Psi 23.89 499 466 411 389 369 318 296

Outdoor
(DB/WB)
Temp. (°C)
Indoor
13.89/11.67 8.33/6.11 2.78/0.56 -2.78/-5 -8.33/-10.56 -17/-19 -27/-28
(DB)

MPa 12.78 3.09 2.91 2.58 2.33 2.12 1.89 1.68


MPa 18.33 3.32 3.06 2.71 2.59 2.38 2.09 1.94
MPa 23.89 3.45 3.21 2.84 2.68 2.54 2.19 2.04

3.5

2.5

1.5 12.78

1 18.33

23.89
0.5

67 /6.1
1
/0.5
6 8/-5 0.5
6 /-19 /-28
9/11. 3 8 -2.7 /-1 -17 -27
3.8 8.3 2.7 .33
1 -8

[7]-4
“Wall” Type Active Line R32 Refrigerant AC: 7. Appendix

 System Pressure Table (R32)


Pressure Temperature Pressure Temperature
Kpa Bar Psi °C °F Kpa Bar Psi °C °F
100 1 14.5 -51.909 -61.436 1850 18.5 268.25 28.425 83.165
150 1.5 21.75 -43.635 -46.543 1900 19 275.5 29.447 85.005
200 2 29 -37.323 -35.181 1950 19.5 282.75 30.448 86.806
250 2.5 36.25 -32.15 -25.87 2000 20 290 31.431 88.576
300 3 43.5 -27.731 -17.916 2050 20.5 297.25 32.395 90.311
350 3.5 50.75 -23.85 -10.93 2100 21 304.5 33.341 92.014
400 4 58 -20.378 -4.680 2150 21.5 311.75 34.271 93.688
450 4.5 65.25 -17.225 0.995 2200 22 319 35.184 95.331
500 5 72.5 -14.331 6.204 2250 22.5 326.25 36.082 96.948
550 5.5 79.75 -11.65 11.03 2300 23 333.5 36.965 98.537
600 6 87 -9.150 15.529 2350 23.5 340.75 37.834 100.101
650 6.5 94.25 -6.805 19.752 2400 24 348 38.688 101.638
700 7 101.5 -4.593 23.734 2450 24.5 355.25 39.529 103.152
750 7.5 108.75 -2.498 27.505 2500 25 362.5 40.358 104.644
800 8 116 -0.506 31.089 2550 25.5 369.75 41.173 106.111
850 8.5 123.25 1.393 34.507 2600 26 377 41.977 107.559
900 9 130.5 3.209 37.777 2650 26.5 384.25 42.769 108.984
950 9.5 137.75 4.951 40.911 2700 27 391.5 43.55 110.39
1000 10 145 6.624 43.923 2750 27.5 398.75 44.32 111.776
1050 10.5 152.25 8.235 46.823 2800 28 406 45.079 113.142
1100 11 159.5 9.790 49.621 2850 28.5 413.25 45.828 114.490
1150 11.5 166.75 11.291 52.324 2900 29 420.5 46.567 115.821
1200 12 174 12.745 54.941 2950 29.5 427.75 47.296 117.133
1250 12.5 181.25 14.153 57.475 3000 30 435 48.015 118.427
1300 13 188.5 15.52 59.936 3050 30.5 442.25 48.726 119.707
1350 13.5 195.75 16.847 62.325 3100 31 449.5 49.428 120.970
1400 14 203 18.138 64.648 3150 31.5 456.75 50.121 122.218
1450 14.5 210.25 19.395 66.911 3200 32 464 50.806 123.451
1500 15 217.5 20.619 69.114 3250 32.5 471.25 51.482 124.668
1550 15.5 224.75 21.813 71.263 3300 33 478.5 52.15 125.87
1600 16 232 22.978 73.360 3350 33.5 485.75 52.811 127.060
1650 16.5 239.25 24.116 75.409 3400 34 493 53.464 128.235
1700 17 246.5 25.229 77.412 3450 34.5 500.25 54.11 129.398
1750 17.5 253.75 26.317 79.371 3500 35 507.5 54.748 130.546
1800 18 261 27.382 81.288

[7]-5
“Wall” Type Active Line R32 Refrigerant AC

Notes

Notes-1
“Wall” Type Active Line R32 Refrigerant AC

Notes

Notes-2
Series 3 Models: “Wall” Type Active Line R32 Refrigerant AC

Due to on-going technological development of the products by the manufacturer,


we reserve the right to vary the technical specifications at any time without notice.

You might also like