HKK - S - Hkeu 263 353 533 713 Zal Hcni 263 353 533 713 Za - Eng - Sup2
HKK - S - Hkeu 263 353 533 713 Zal Hcni 263 353 533 713 Za - Eng - Sup2
Refrigerant
Wall Type
Air Conditioners
Series 3 Models:
HKEU (263, 353, 533, 713) ZAL
HCNI (263, 353, 533, 713) ZA
(optional)
“Wall” Type Active Line R32 Refrigerant AC
Table of Contents
SAFETY PRECAUTIONS..................................................................................................................................... I
1. SPECIFICATIONS....................................................................................................................................... [1]-1
1.1 PRODUCT OVERVIEW......................................................................................................................... [1]-1
1.2 TECHNICAL DATA TABLES............................................................................................................... [1]-2
1.3 PIPE LENGTH AND DROP HEIGHT................................................................................................... [1]-3
1.4 ELECTRICAL WIRING DIAGRAMS.................................................................................................... [1]-4
3. MAINTENANCE........................................................................................................................................ [3]-1
3.1 FIRST TIME INSTALLATION CHECK................................................................................................. [3]-1
3.2 REFRIGERANT RECHARGE...............................................................................................................[3]-3
3.3 RE-INSTALLATION............................................................................................................................ [3]-4
6. TROUBLESHOOTING.............................................................................................................................. [6]-1
6.1 SAFETY CAUTION.............................................................................................................................. [6]-1
6.2 GENERAL TROUBLESHOOTING..................................................................................................... [6]-2
6.3 COMPLAIN RECORD FORM............................................................................................................. [6]-5
6.4 INFORMATION INQUIRY.................................................................................................................. [6]-7
6.5 ERROR DIAGNOSIS AND TROUBLESHOOTING WITHOUT ERROR CODE...............................[6]-10
6.6 QUICK MAINTENANCE BY ERROR CODE....................................................................................[6]-16
6.7 TROUBLESHOOTING BY ERROR CODE....................................................................................... [6]-17
6.8 CHECK PROCEDURES.................................................................................................................... [6]-35
7. APPENDIX................................................................................................................................................. [7]-1
7.1 TEMPERATURE SENSOR RESISTANCE VALUE TABLES............................................................... [7]-1
7.2 PRESSURE ON SERVICE PORT (R32 REFRIGERANT)...................................................................[7]-3
Table of Contents
“Wall” Type Active Line R32 Refrigerant AC: Safety Precautions
SAFETY PRECAUTIONS
1. Precautions
To prevent personal injury, or property or unit damage, adhere
CAUTION
to all precautionary measures and instructions outlined in this
Manual. Before servicing a unit, refer to this Service Manual • While unpacking, be careful of sharp edges around
and its relevant sections. the unit as well as the edges of the fins on the conden-
Failure to adhere to all precautionary measures listed in this ser and evaporator.
section may result in personal injury, damage to the unit or to
property, or in extreme cases, death.
CAUTION CAUTION
• Clean and ventilate the unit at regular intervals when • Do not install or operate the unit for an extended
operating it near a stove or near similar devices. period of time in areas with high humidity or in an
• Do not use the unit during severe weather conditions. environment directly exposing it to sea wind or salt
If possible, disconnect he product from the power spray.
supply source before such occurrences. • Do not install the unit on a defective or damaged
installation stand, or in an unsecure location.
• Ensure the unit is installed at a level position.
• Do not install the unit where noise or air discharge
created by the outdoor unit will negatively impact the
1.2 Pre-Installation and Installation environment or nearby residences.
• Do not expose skin directly to the air discharged by
WARNING
the unit for prolonged periods of time.
• Use this unit only on a dedicated circuit. • Ensure the unit operates in areas without splashes of
• Damage to the installation area could cause the unit to water or other liquids.
fall, potentially resulting in personal injury, property • Ensure the drain hose is installed correctly to ensure
damage, or product failure. proper water drainage.
• Only qualified personnel should disassemble, install, • When lifting or transporting the unit, it is recommen-
remove, or repair the unit. ded that two or more people are used for this task.
• Only a qualified electrician should perform electrical • When the unit is not to be used for an extended time,
work. For more information, contact your dealer, re- disconnect the power supply or turn off the circuit
seller, or an authorized Service Center. breaker.
I
“Wall” Type Active Line R32 Refrigerant AC: Safety Precautions
II
“Wall” Type Active Line R32 Refrigerant AC: Safety Precautions
III
“Wall” Type Active Line R32 Refrigerant AC: Safety Precautions
IV
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications
1. SPECIFICATIONS
1.1 PRODUCT OVERVIEW
RESIDENTIAL R32
[1]-1
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications
Indoor unit model HKEU 263 ZAL HKEU 353 ZAL HKEU 533 ZAL HKEU 713 ZAL
Outdoor unit model HCNI 263 ZA HCNI 353 ZA HCNI 533 ZA HCNI 713 ZA
Type DC-Inverter heat pump
Control (included) Remote control
Rated capacity (T=+35° C) kW 2.64 (0.91~3.40) 3.52 (1.11~4.16) 5.28 (1.82~6.13) 7.03 (2.08~7.95)
Rated absorbed power (T=+35° C) kW 0.71 (0.10~1.24) 1.24 (0.13~1.58) 1.54 (0.14~2.36) 2.35 (0.16~2.96)
Rated energy efficiency coefficient EER3 3.72 2.84 3.43 2.99
Seasonal energy efficiency class Cooling 626/20111 A++ A++ A++ A++
Seasonal energy efficiency index SEER2 6.2 6.1 7.1 6.1
Annual energy consumption kWh/a 147 201 256 412
Theoretical load (Pdesignc) kW 2.6 3.5 5.2 7.0
Rated capacity (T=+7° C) kW 2.93 (0.82~3.37) 3.81 (1.08~4.22) 5.57 (1.38~6.74) 7.33 (1.61~8.79)
Rated absorbed power (T=+7° C) kW 0.74 (0.12~1.20) 0.96 (0.10~1.58) 1.48 (0.20~2.41) 2.04 (0.26~3.14)
Rated energy performance coefficient COP3 3.96 3.97 3.76 3.59
Energy efficiency class (average season) Heating 626/20111 A+ A+ A+ A+
Seasonal energy efficiency class index (average season) SCOP2 4.0 4.0 4.0 4.0
Annual energy consumption kWh/a 735 805 1435 1697
Theoretical load (Pdesignh) @-10° C kW 2.1 2.3 4.1 4.8
Cooling °C -15~50
Operating limits (external temperature)
Heating °C -25~30
Electrical data
Power Outdoor unit Ph-V-Hz 1Ph - 220/240V - 50Hz
Power cable Type 3 x 2.5 mm2 3 x 4 mm2
Connection wires between I.U .and O.U. no. 5 5 5 5
Cooling A 3.10 (0.40~5.40) 5.40 (0.50~6.90) 6.90 (0.60~10.30) 10.20 (0.70~13.30)
Rated absorbed current (min~max)
Heating A 3.20 (0.50~5.20) 4.20 (0.40~6.90) 6.40 (0.90~10.50) 10.20 (1.10~13.30)
Maximum current A 10 10 13.5 17.5
Maximum absorbed power kW 2.15 2.15 2.95 3.85
Refrigerant circuit
Refrigerant (GWP)4 R32 (675) R32 (675) R32 (675) R32 (675)
Quantity refrigerant pre-load Kg 0.5 0.5 1.0 1.6
Tons of CO2 equivalent t 0.338 0.338 0.675 1.080
Diameter of refrigerant piping on liquid/gas mm (inches) ø6.35(1/4”) - ø9.52(3/8”) ø6.35(1/4”) - ø9.52(3/8”) ø6.35(1/4”) - ø12.74(1/2”) ø9.52 (3/8”) - ø15.88 (5/8”)
Max splitting length m 25 25 30 50
Max height difference I.U./O.U. m 10 10 20 25
Splitting length without added load m 5 5 5 5
Additional load g/m 12 12 12 24
Indoor unit specifications
Dimensions LxDxH mm 805x194x285 805x194x285 957x213x302 1040x220x327
Net weight Kg 7.5 7.5 10 12.3
Sound pressure level (I.U.) Hi/Mi/Lo/ULo dB(A) 40/30/26/21 40/34/26/22 44/37/30/25 44.5/42/34.5/28
Sound power level (U.I.) Hi dB(A) 53 53 55 59
Handled air volume Hi/Mi/Lo m3/h 520/460/360 600/500/360 840/680/540 980/817/662
Motor power (Output) W 40 40 36 58
Specifications of outdoor units
Dimensions LxDxH mm 700x275x550 700x275x550 800x333x554 845x363x702
Net weight Kg 22.7 22.7 34 51.5
Sound pressure level (O.U.) dB(A) 55.5 56 56 59.5
Sound power level (O.U.) dB(A) 61 65 61 67
Handled air (Max) m3/h 1700 1700 2500 3000
Motor power (Output) no. x W 66 66 63 115
Optional parts
Wired remote control NO
Centralised control NO
Wi-Fi module HKM-WIFI
1 EU Delegated Regulation No.626/2011 on the new labelling indicating the energy consumption of air conditioners. 2 EU Regulation No.206/2012 - - Value measured according to harmonised standard EN14825. 3 Value measured according to
harmonised standard EN14511. 4 Refrigerant leakage contributes to climate change. When released into the atmosphere, refrigerants with a lower global warming potential (GWP) contribute less to global warming than those with a higher GWP.
This appliance contains a refrigerant with a GWP of 675. If 1 kg of this refrigerant fluid were released into the atmosphere, therefore, the impact on global warming would be 675 times higher than 1 kg of CO2, over a period of 100 years. Under no
circumstances should the user try to intervene on the refrigerant circuit or disassemble the product. Always contact qualified personnel if necessary.
[1]-2
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications
Models Standard Length Max Pipe Length Max Elevation Additional R32 Charge
If oil flows back into the outdoor unit’s compressor, this might cause liquid compression or deterioration of oil return. Oil tr aps in
the rising gas pipe can prevent this.
10m
10m
Liquid piping
Outdoor unit Liquid piping
Indoor unit
10m 10m
1. Indoor unit is installed higher than outdoor unit 2. Outdoor unit is installed higher than indoor unit.
If indoor unit is installed higher than outdoor unit, oil trap should be set every 10m of vertical distance.
If the outdoor unit is installed higher than the indoor unit, proper oil should return to the compressor along with the suction of
refrigerant to keep lubrication of compressor.
If the suction flow velocity drops below 7.62m/s, oil won’t return to the compressor. An oil trap should be installed every 6m of
vertical distance.
[1]-3
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications
IDU Models IDU Wiring Diagram ODU Models ODU Wiring Diagram
Outdoor Unit
HCNI 353 ZA
17122000040049
HCNI 533 ZA
[1]-4
16022000020169
OPTIONAL OPTIONAL Indoor Fan Capacitor
Swing Swing
Yellow/ Applicable to motor 1 motor 2
Green AC motor only
M
Ionizer
M M
OPTIONAL
OPTIONAL
Magnet ring
3
5 (3 or 2)
OPTIONAL Plasma
OPTIONAL
Heater Magnet ring
P1
2
OPTIONAL
P2
White
Red
Main PCB Switch board
2
CN701
Blue (Black)
OPTIONAL
Yellow
Pipe temperature sensor
Yellow/Green
T2
[1]-5
Indoor Unit
T1
4 Room temperature sensor
W 1(L) 2(N) S
OPTIONAL
To Outdoor Unit
• Indoor Units’ Wiring Diagram. HKEU (263, 353, 533, 713) ZAL Models:
Wire Controller
Applicable for Multi and Mono Unit
without 1W standby control feature. OPTIONAL
OPTIONAL
To Outdoor Unit
Applicable for Mono Unit To CCM Comm. Bus To randomly To Remote To Remote Room temperature sensor
with 1W standby control feature. or 485 wire controller connected Alarm Switch
wire controller
ENC3 + F1 (Multifunction
control board)
Note: - - - - This symbol indicates the element is optional, the
actual shape will prevail.
Code 0~F 0~F 0~F 0~F
Net address 0 ~ 15 16 ~ 31 32 ~ 47 48 ~ 63
Factory setting
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications
Abbreviation Paraphrase
CAP Capacitor
L LIVE
N NEUTRAL
[1]-6
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications
Yellow or Black
Blue
Blue or Black
Brown
Yellow/
Yellow/ Green Red
Green Yellow/
Green
W 1(L) 2(N) S L N Yellow/
Green
OPTIONAL
CN16
CN3
CN1
CN2
CN1A
Indoor Unit Power supply: 1 Ph,
220/240V AC, 50/60Hz
OPTIONAL
CN60
Reactor 4-Way
Blue
1005AL
OPTIONAL OPTIONAL
CN17
Crankcase heater
Red
Main PCB
CN9 OPTIONAL OPTIONAL Yellow/
Blue or White
CN15 Green
CN32 Pan heater
Blue or White White
OPTIONAL
Capacitor
OPTIONAL
Blue Blue CN30
Red Yellow/
CN50
CN29
CN25 AC Fan Green
Black
Red
CN28
Black
CN21 CN7 CN31
U V W
1RWH
Compressor $V WKH VWDQGE\ FRQWURO QHHGV WKH
FURVVVHFWLRQDUHDRIFDEOHFRQQHF
WHG WR : / 1 PXVW EH VH
Discharge temp. sensor
DC Fan OHFWHGWRVXLWWKHPD[LPXPV\VWHP
FXUUHQW
Electronic 7KH PD[LPXP V\VWHP FXUUHQW LV
OPTIONAL expansion valve HTXDOWRWKHVXPRI,QGRRU8QLWDQG
OPTIONAL 2XWGRRU8QLWUDWHGFXUUHQW
TP T3 T4
[1]-7
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications
16022000019069
Applicable to the Units Applicable to the Units
adopting DC motor only AC Fan adopting AC motor only
DC Fan Capacitor
HEATER 1 CN16
Reactor
Electric heating belt OPTIONAL
of compressor Blue
CN13
Blue
CN12
Main PCB
4-Way
Blue (Black)
CN7 CN17
Black (Yellow)
CN2 CN18 CN1 CN10 V U
W
Compressor
Red
White
Black
Black
6 (5)
Black (Blue)
Red
Outdoor ambient temp. sensor
Yellow/
Green
OPTIONAL
OPTIONAL
1RWH
$VWKHVWDQGE\FRQWUROQHHGVWKHFURVVVHFWLRQDUHDRIFDEOHFRQQHFWHGWR
Note: - - - - This symbol indicates the element is optional, the : / 1 PXVWEHVHOHFWHGWRVXLWWKHPD[LPXPV\VWHPFXUUHQW
actual shape will prevail. 7KHPD[LPXPV\VWHPFXUUHQWLVHTXDOWRWKHVXPRI,QGRRU8QLWDQG2XWGRRU
8QLWUDWHGFXUUHQW
[1]-8
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications
Abbreviation Paraphrase
COMP Compressor
[1]-9
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications
• Outdoor Units’ Printed Circuit Board Diagram 17122000002718. HCNI 263 ZA Model.
[1]-10
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications
Connect to pipe temp. sensor T3, ambient temp. sensor T4, exhaust temp.
7 TP, T4, T3 CN22 sensor TP.
Connect to pipe temp. sensor T3, ambient temp. sensor T4, exhaust temp.
8 TP, T4, T3 CN21
sensor TP.
15 V CN29 0V AC (standby).
Note: This section is for reference only. Please take practicality as standard.
[1]-11
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications
• Outdoor Units’ Printed Circuit Board Diagram 17122000040049. HCNI (353, 533) ZA Models.
[1]-12
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications
Connect to pipe temp. sensor T3, ambient temp. sensor T4, exhaust temp.
7 TP, T4, T3 CN21/CN22 sensor TP.
11 V CN29 0V AC (standby).
Note: This section is for reference only. Please take practicality as standard.
[1]-13
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications
• Outdoor Units’ Printed Circuit Board Diagram 17122000036588. HCNI 713 ZA Model
[1]-14
“Wall” Type Active Line R32 Refrigerant AC: 1. Specifications
14 V CN29 0V AC (standby).
Note: This section is for reference only. Please take practicality as standard.
[1]-15
“Wall” Type Active Line R32 Refrigerant AC: 2. Product Features
2. PRODUCT FEATURES
2.1 DISPLAY FUNCTION
Unit display functions:
Unit display functions (follow the display type of your purchased product):
fresh defrost run timer fresh defrost run timer fresh defrost run timer
Display Function
defrost or Defrost.
Defrost.
set temperature
gradually illuminates to in 1 second ECO function (available on selected units only).
intervals.
Note: Please select the display function according to your purchased product.
[2]-1
“Wall” Type Active Line R32 Refrigerant AC: 2. Product Features
[2]-2
“Wall” Type Active Line R32 Refrigerant AC: 2. Product Features
Note:
The detailed description of Case 1 or Case 2 is shown in the following function sections (from 3.3.4 to
3.3.6).
[2]-3
“Wall” Type Active Line R32 Refrigerant AC: 2. Product Features
2.3.2 Abbreviation
Unit element abbreviations: • The auto fan acts as below rules:
[2]-4
“Wall” Type Active Line R32 Refrigerant AC: 2. Product Features
H+ (H+ = H+G)
• T3 rises above TCDE1.
• T3 is maintained above TCDE2 for 80 seconds.
M- (M- = M - Z)
• Unit runs for 10 minutes consecutively in defrosting
M
M (M = M) mode.
M+ (M+ = M + Z)
2.3.5.5 Evaporator Temperature Protection
L- (L- = L - D)
L
When the evaporator temperature exceeds a preset protec-
L (L = L) tion value, the compressor ceases operation.
L+ (L+ = L+D)
2.3.6 Auto-mode
• Auto fan action in heating mode: • This mode can be selected with the remote controller and
the setting temperature can be changed between 17°C-
30°C.
T1-Td
• In auto mode, the machine selects cooling, heating, or
fan-only mode on the basis of ∆T (∆T =T1-TS).
∆T Running mode
∆T > A Cooling
B°C ≤ ∆T ≤ A Fan-only
∆T < B Heating*
[2]-5
“Wall” Type Active Line R32 Refrigerant AC: 2. Product Features
[2]-6
“Wall” Type Active Line R32 Refrigerant AC: 2. Product Features
2.4.3 Follow Me
• If you press “Follow Me” on the remote, the indoor unit will
beep. This indicates the follow me function is active.
• Once active, the remote control will send a signal every 3
minutes, with no beeps. The unit automatically sets the
temperature according to the measurements from the re-
mote control temperature sensor.
• The unit will only change modes if the information from the
remote control makes it necessary, not from the unit’s
temperature setting.
• If the unit does not receive a signal for 7 minutes or you
press “Follow Me,” the function turns off. The unit regulates
temperature based on its own sensor and settings.
2.4.4 SILENCE
• Press “Silence” on the remote control to enable the SILEN-
CE function.
While this function is active, the compressor frequency is
maintained at a lower level than F2. The indoor unit will run
at faint breeze, which reduces noise to the lowest possible
level.
• When indoor unit is matched with multi outdoor unit, this
function is disabled.
[2]-7
“Wall” Type Active Line R32 Refrigerant AC: 3. Maintenance
3. MAINTENANCE
3.1 FIRST TIME INSTALLATION CHECK
Air and moisture trapped in the refrigerant system affects the performance of the air conditioner by:
• Increasing pressure in the system.
• Congesting the capillary tubing due to ice build-up in the refrigerant circuit.
To prevent air and moisture from affecting the air conditioner’s performance, the indoor unit, as well as the pipes between the
[3]-1
“Wall” Type Active Line R32 Refrigerant AC: 3. Maintenance
Close
(Gas side)
Three-way valve
Pressure
Pressu
gauge
-0.1MPa
Lo Hi
No-return valve
Vacuum pump
Procedure:
1. Tighten the flare nuts of the indoor and outdoor units, and confirm that both the 2-way and 3-way valves are closed.
2. Connect the charge hose with the push pin of Handle “Lo” to the gas service port of the 3-way valve.
3. Connect another charge hose to the vacuum pump.
4. Fully open the Handle “Lo” manifold valve.
5. Using the vacuum pump, evacuate the system for 30 minutes.
a. Check whether the compound meter indicates -0.1 MPa (14.5 Psi).
• If the meter does not indicate -0.1 MPa (14.5 Psi) after 30 minutes, continue evacuating for an additional 20 minutes.
• If the pressure does not achieve -0.1 MPa (14.5 Psi) after 50 minutes, check for leakage.
• If the pressure successfully reaches -0.1 MPa (14.5 Psi), fully close the Handle “Lo” valve, then cease vacuum pump
operations.
b. Wait for 5 minutes then check whether the gauge needle moves after turning off the vacuum pump. If the gauge needle
moves backward, check wether there is gas leakage.
6. Loosen the flare nut of the 3-way valve for 6 or 7 seconds and then tighten the flare nut again.
a. Confirm the pressure display in the pressure indicator is slightly higher than the atmospheric pressure.
b. Remove the charge hose from the 3-way valve.
7. Fully open the 2-way and 3-way valves and tighten the cap of the 2-way and 3-way valves.
[3]-2
“Wall” Type Active Line R32 Refrigerant AC: 3. Maintenance
Open
(Gas side)
Check valve
3-way valve
Open
Charging cylinder
Lo Hi
OPEN CLOSE
Electronic scale
Procedure:
1. Close both 2-way and 3-way valves.
2. Slightly connect the Handle “Lo” charge hose to the 3-way service port.
3. Connect the charge hose to the valve at the bottom of the cylinder.
4. As the refrigerant is R32, invert the cylinder to ensure a complete liquid charge.
5. Open the valve at the bottom of the cylinder for 5 seconds to purge the air in the charge hose, then fully tighten the charge
hose with push pin Handle “Lo” to the service port of 3-way valve.
6. Place the charging cylinder onto an electronic scale and record the starting weight.
7. Fully open the Handle “Lo” manifold valve, 2-way and 3-way valves.
8. Operate the air conditioner in cooling mode to charge the system with liquid refrigerant.
9. When the electronic scale displays the correct weight (refer to the gauge and the pressure of the low side to confirm, the
value of pressure refers to Chapter 7: Appendix), turn off the air conditioner, then disconnect the charge hose from the
3-way service port immediately.
10. Mount the caps of service port and 2-way and 3-way valves.
11. Use a torque wrench to tighten the caps to a torque of 18 N•m.
12. Check for gas leakage.
[3]-3
“Wall” Type Active Line R32 Refrigerant AC: 3. Maintenance
3.3 RE-INSTALLATION
3.3.1 Indoor Unit
Collecting the refrigerant into the outdoor unit:
Open
(Gas side)
3-way valve
Close Open
Lo Hi
Close
Procedure:
1. Confirm that the 2-way and 3-way valves are opened.
2. Connect the charge hose with the push pin of Handle “Lo” to the 3-way valve’s gas service port.
3. Open the Handle “Lo” manifold valve to purge air from the charge hose for 5 seconds and then close it quickly.
4. Close the 2-way valve.
5. Operate the air conditioner in cooling mode. Cease operations when the gauge reaches 0.1 MPa (14.5 Psi).
6. Close the 3-way valve so that the gauge rests between 0.3 MPa (43.5 Psi) and 0.5 MPa (72.5 Psi).
7. Disconnect the charge set and mount the caps of service port and 2-way and 3-way valves.
8. Use a torque wrench to tighten the caps to a torque of 18 N•m.
9. Check for gas leakage.
[3]-4
“Wall” Type Active Line R32 Refrigerant AC: 3. Maintenance
Close
(Gas side)
Three-way valve
Pressure
Pressu
gauge
-0.1MPa
Lo Hi
No-return valve
Vacuum pump
Procedure:
1. Tighten the flare nuts of the indoor and outdoor units, and confirm that both the 2-way and 3-way valves are closed.
2. Connect the charge hose with the push pin of Handle “Lo” to the gas service port of the 3-way valve.
3. Connect another charge hose to the vacuum pump.
4. Fully open the Handle “Lo” manifold valve.
5. Using the vacuum pump, evacuate the system for 30 minutes.
a. Check whether the compound meter indicates -0.1 MPa (14.5 Psi).
• If the meter does not indicate -0.1 MPa (14.5 Psi) after 30 minutes, continue evacuating for an additional 20 minutes.
• If the pressure does not achieve -0.1 MPa (14.5 Psi) after 50 minutes, check for leakage.
• If the pressure successfully reaches -0.1 MPa (14.5 Psi), fully close the Handle “Lo” valve, then cease vacuum pump
operations.
b. Wait for 5 minutes then check whether the gauge needle moves after turning off the vacuum pump. If the gauge needle
moves backward, check wether there is gas leakage.
6. Loosen the flare nut of the 3-way valve for 6 or 7 seconds and then tighten the flare nut again.
a. Confirm the pressure display in the pressure indicator is slightly higher than the atmospheric pressure.
b. Remove the charge hose from the 3-way valve.
7. Fully open the 2-way and 3-way valves and tighten the cap of the 2-way and 3-way valves.
[3]-5
“Wall” Type Active Line R32 Refrigerant AC: 3. Maintenance
Open
(Gas side)
3-way valve
OPEN
Open
Vacuum pump Lo Hi
CLOSE
Procedure:
1. Confirm that the 2-way and 3-way valves are opened.
2. Connect the vacuum pump to the 3-way valve’s service port.
3. Evacuate the system for approximately 1 hour. Confirm that the compound meter indicates -0.1 MPa (14.5Psi).
4. Close the valve (Low side) on the charge set and turn off the vacuum pump.
5. Wait for 5 minutes then check whether the gauge needle moves after turning off the vacuum pump. If the gauge needle
moves backward, check whether there is gas leakage.
6. Disconnect the charge hose from the vacuum pump.
7. Mount the caps of service port and 2-way and 3-way valves.
8. Use a torque wrench to tighten the caps to a torque of 18 N•m.
[3]-6
“Wall” Type Active Line R32 Refrigerant AC: 3. Maintenance
Refrigerant charging:
2-way valve
Open
(Gas side)
3-way valve
Check valve
Open
OPEN CLOSE V
mV
V mA
OFF A
A mA A COM
V
Temperature
sensor
Electronic scale
Procedure:
1. Close both 2-way and 3-way valves.
2. Slightly connect the Handle “Lo” charge hose to the 3-way service port.
3. Connect the charge hose to the valve at the bottom of the cylinder.
4. As the refrigerant is R32, invert the cylinder to ensure a complete liquid charge.
5. Open the valve at the bottom of the cylinder for 5 seconds to purge the air in the charge hose, then fully tighten the charge
hose with push pin Handle “Lo ”to the service port of 3-way valve.
6. Place the charging cylinder onto an electronic scale and record the starting weight.
7. Fully open the Handle “Lo” manifold valve, 2-way and 3-way valves.
8. Operate the air conditioner in cooling mode to charge the system with liquid refrigerant.
9. When the electronic scale displays the correct weight (refer to the gauge and the pressure of the low side to confirm, the
value of pressure refers to Chapter 7: Appendix), turn off the air conditioner, then disconnect the charge hose from the
3-way service port immediately.
10. Mount the caps of service port and 2-way and 3-way valves.
11. Use a torque wrench to tighten the caps to a torque of 18 N•m.
12. Check for gas leakage.
Notes:
1. Mechanical connectors used indoors shall comply with local regulations.
2. When mechanical connectors are reused indoors, sealing parts shall be renewed. When flared joints are reused
indoors, the flare part shall be re-fabricated.
[3]-7
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly
W D
[4]-1
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly
Procedure Illustration
Tab
CJ_AF_001
Filter
CJ_AF_002
Note: This section is for reference only. Actual unit appearance may vary.
[4]-2
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly
Procedure Illustration
Horizontal Louver
Hook
CJ_AF_003
Hook
CJ_AF_004
Note: This section is for reference only. Actual unit appearance may vary.
[4]-3
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly
Procedure Illustration
CJ_AF_005-1
CJ_AF_005-2
CJ_AF_005-3
CJ_AF_005
Note: This section is for reference only. Actual unit appearance may vary.
[4]-4
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly
Procedure Illustration
CJ_AF_006
Hooks
CJ_AF_007
Note: This section is for reference only. Actual unit appearance may vary.
[4]-5
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly
Procedure Illustration
Panel Frame
CJ_AF_008
Note: This section is for reference only. Actual unit appearance may vary.
[4]-6
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly
Procedure Illustration
Fixing Screw
CJ_AF_009
T2 Sensor
CJ_AF_010
Note: This section is for reference only. Actual unit appearance may vary.
[4]-7
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly
Procedure Illustration
Fixing Screw
CJ_AF_011-1
Electronic Box
CJ_AF_011-2
CJ_AF_012
Display Board
Pipe Temperature Sensor
Room Temperature Sensor
Note: This section is for reference only. Actual unit appearance may vary.
[4]-8
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly
Procedure Illustration
CJ_AF_013
Note: This section is for reference only. Actual unit appearance may vary.
[4]-9
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly
4.2.3 Evaporator
Note: Remove the front panel and electrical parts (refer to 4.2.1. Front panel and 4.2.2 Electrical parts) before disassem-
bling evaporator.
Procedure Illustration
Pipe Holder
CJ_AF_014
Screws
CJ_AF_015
Screws
CJ_AF_016
Note: This section is for reference only. Actual unit appearance may vary.
[4]-10
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly
Procedure Illustration
Evaporator
CJ_AF_017
Note: This section is for reference only. Actual unit appearance may vary.
[4]-11
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly
Procedure Illustration
Screws
CJ_AF_018
CJ_AF_019
Fixing Screw
CJ_AF_020
Note: This section is for reference only. Actual unit appearance may vary.
[4]-12
“Wall” Type Active Line R32 Refrigerant AC: 4. Indoor Units Disassembly
Procedure Illustration
Stepping Motor
CJ_AF_021
Note: This section is for reference only. Actual unit appearance may vary.
[4]-13
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly
Unit: mm
714
550
275
12
450
73
A 700
292
287
252
260
60
89
Detail “A”
47
58.6
R6
12
[5]-1
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly
Unit: mm
815
12.0 554
333 514
800 70
62
106
311
340
365
85.5 60
R2
0 20
R6
61.6
[5]-2
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly
Unit: mm
855
702
540
12
363
845
914
28
350
335
375
66.3
102
92 61
12
[5]-3
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly
Procedure Illustration
CJ_AB30_001
CJ_AB30_002
Note: This section is for reference only. Actual unit appearance may vary.
[5]-4
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly
Procedure Illustration
Front Panel
CJ_AB30_003
CJ_AB30_004
Note: This section is for reference only. Actual unit appearance may vary.
[5]-5
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly
Procedure Illustration
CJ_AB30_005
Right Panel
CJ_AB30_006
Note: This section is for reference only. Actual unit appearance may vary.
[5]-6
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly
Procedure Illustration
CJ_B30_001
CJ_B30_002
Note: This section is for reference only. Actual unit appearance may vary.
[5]-7
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly
Procedure Illustration
Front Panel
CJ_B30_003
CJ_B30_004
Note: This section is for reference only. Actual unit appearance may vary.
[5]-8
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly
Procedure Illustration
CJ_B30_005
Right Panel
CJ_B30_006
Note: This section is for reference only. Actual unit appearance may vary.
[5]-9
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly
Procedure Illustration
CJ_CA30_001
CJ_CA30_002
Note: This section is for reference only. Actual unit appearance may vary.
[5]-10
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly
Procedure Illustration
Front Panel
CJ_CA30_003
CJ_CA30_004
Note: This section is for reference only. Actual unit appearance may vary.
[5]-11
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly
Procedure Illustration
CJ_CA30_005
Right Panel
CJ_CA30_006
Note: This section is for reference only. Actual unit appearance may vary.
[5]-12
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly
Procedure Illustration
CJ_ODU_PCB_004-1
CJ_ODU_PCB_004-2
4-Way Valve
3) Disconnect the connector for fan motor
from the electronic control board.
(see CJ_ODU_PCB_004-3.)
Note: This section is for reference only. Actual unit appearance may vary.
[5]-13
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly
Procedure Illustration
CJ_ODU_PCB_005-1
CJ_ODU_PCB_005-2
Note: This section is for reference only. Actual unit appearance may vary.
[5]-14
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly
Procedure Illustration
D-cut
CJ_ODU_FAN_001
Note: This section is for reference only. Actual unit appearance may vary.
[5]-15
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly
Procedure Illustration
CJ_ODU_MOTOR_001
Note: This section is for reference only. Actual unit appearance may vary.
[5]-16
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly
Procedure Illustration
CJ_ODU_BLANKET_001
Note: This section is for reference only. Actual unit appearance may vary.
[5]-17
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly
Procedure Illustration
CJ_ODU_VALVE_001
Note: This section is for reference only. Actual unit appearance may vary.
[5]-18
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly
5.2.7 Compressor
WARNING: Evacuate the system and confirm that there is no refrigerant left in the system before removing the four-way
valve and the compressor.
For R32, you should evacuate the system with the vacuum pump, then flush the system with nitrogen and repeat the two steps
before heating up the brazed parts. The operations above should be implemented by professionals.
Note: Remove the panel plate and the connection of fan motor on PCB (refer to 5.2.1 Panel Plate and 5.2.2
Electrical parts) before disassembling fan motor.
Procedure Illustration
Terminal Cover
CJ_ODU_COMP_001
CJ_ODU_COMP_002
Note: This section is for reference only. Actual unit appearance may vary.
[5]-19
“Wall” Type Active Line R32 Refrigerant AC: 5. Outdoor Units Disassembly
Procedure Illustration
CJ_ODU_COMP_003
Discharge Pipe
CJ_ODU_COMP_004
Note: This section is for reference only. Actual unit appearance may vary.
[5]-20
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
6. TROUBLESHOOTING
6.1 SAFETY CAUTION
WARNING
Be sure to turn off all power supplies or disconnect all wires to avoid electric shock.
While checking indoor/outdoor PCB, please equip yourself with antistatic gloves or wrist strap to avoid damage to
the board.
WARNING
Electricity remains in capacitors even when the power supply is off. Ensure the capacitors are fully discharged
before troubleshooting.
Test the voltage between P and N on back of the main PCB with multimeter. If the voltage is 36V, the capacitors are fully dischar-
ged.
Note: This picture is for reference only. Actual appearance may vary.
[6]-1
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
Operation Timer
Display Error Information
Lamp Lamp
4 times OFF E3 The indoor fan speed is operating outside of the normal range.
5 times OFF E4 Indoor room temperature sensor T1 is in open circuit or has short circuit.
6 times OFF E5 Evaporator coil temperature sensor T2 is in open circuit or has short circuit.
9 times OFF E7 Indoor PCB / Display board communication error (for some models).
3 times ON F2 Condenser coil temperature sensor T3 is in open circuit or has short circuit.
4 times ON F3 Compressor discharge temperature sensor TP is in open circuit or has short circuit.
6 times ON F5 The outdoor fan speed is operating outside of the normal range (for some models).
[6]-2
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
Operation Timer
Display Error Information
Lamp Lamp
4 times OFF Eh 03 The indoor fan speed is operating outside of the normal range.
5 times OFF EC 51 Outdoor unit EEPROM parameter error (for some models).
5 times OFF EC 52 Condenser coil temperature sensor T3 is in open circuit or has short circuit.
5 times OFF EC 53 Outdoor temperature sensor T4 is in open circuit or has short circuit.
5 times OFF EC 54 Compressor discharge temperature sensor TP is in open circuit or has short circuit.
6 times OFF EH 60 Indoor room temperature sensor T1 is in open circuit or has short circuit.
6 times OFF EH 61 Evaporator coil temperature sensor T2 is in open circuit or has short circuit.
12 times OFF EC 07 The outdoor fan speed is operating outside of the normal range (for some models).
9 times OFF EC 0B Indoor PCB / Display board communication error (for some models).
3 times FLASH PC 02 High temperature protection of IPM module or High pressure protection.
[6]-3
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
6.2.2 Error Display (for HCNI 533 ZA and HCNI 713 ZA Outdoor Units)
There are 2 LED lights (Red color and Green color) welded in outdoor main board.
After power on, LED show different actions when encounter different problems.
[6]-4
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
Product Information
Indoor Unit Model Outdoor Unit Model
Serial No. of indoor unit
Serial No. of outdoor unit
Working Mode □Cooling □Heating □Fan only □Dry
□Turbo □High □Medium □Low
Setting temperature °C / °F Fan speed
□Auto
Temperature
Temperature of air inlet °C / °F °C / °F
of air outlet
Failure Description
Code of Outdoor
Error Code of Indoor unit
PCB
Unit does not start
Remote control does not work
Indoor display shows nothing
No cooling or heating at all
Less cooling or heating
Unit starts but stops shortly
High noise
High vibration
[6]-5
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
□ Approved
□ Rejected
[6]-6
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
[6]-7
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
T1 Room temp.
1. All displayed temperatures
Indoor coil temp. use actual values.
T2
2. All temperatures are dis-
-1F,-1E,-1d,-1c,- -25,-24,-23,-22,
played in °C regardless of re-
T3 Outdoor coil temp. 1b,-1A -21,-20
mote used.
-19—99 -19—99 3. T1, T2, T3, T4, and T2B
T4 Ambient temp. display ranges from -25°C to
A0,A1,…A9 100,101,…109 70°C. TP display ranges from
Outlet temp. of -20°C to 130 °C.
Tb b0,b1,…b9 110,111,…119
indoor coil. 4. The frequency display ran-
c0,c1,…c9 120,121,…129 ges from 0 to 159Hz.
TP Discharge temp. 5. If the actual values exceed or
d0,d1,…d9 130,131,…139
fall short of the defined range,
TH Suction temp. E0,E1,…E9 140,141,…149 the values closest to the ma-
ximum and minimum values
F0,F1,…F9 150,151,…159 will be displayed.
FT Targeted frequency.
Fr Actual frequency.
0 OFF N/A
IF Indoor fan speed. 1,2,3,4 Low speed, Medium Used for some large capacity
speed, High speed, motors.
Turbo.
[6]-8
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
A0
A1
0
1
2
3
4 0-FF
5 2-28
Reserved - -
6 5-20
L 5-25
A
U
T
A
5
T
[6]-9
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
WARNING
Be sure to turn off unit before any maintenance to prevent damage or injury.
No. Problem
9 Unit is noisy.
[6]-10
Unit is noisy
Unit will not start
[6]-11
Inspect connecons - ghten Loose connecons
ƿ ƿ ƿ ƿ
Change the transformer Faulty transformer
ƿ
ƿ
ƿ ƿ ƿ
Test voltage The voltage is too high or too low
Replace the baery of the remote control The remote control is powered off
Electrical Circuit
ƿ ƿ
Clean Dirty condenser fins
ƿ
ƿ
ƿ
Adjust the seng temperature ƿ The seng temperature is higher/lower than the room's (cooling/heang)
ƿ
ƿ
ƿ
Turn the AC later The ambient temperature is too high/low when the mode is cooling/heang
ƿ
Bad airproof
Remove them
[6]-12
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
No. Problem
14 Compressor is noisy.
[6]-13
Too cool
Unit will not start
Compressor is noisy
Low sucon pressure
High sucon pressure
Low discharge pressure
High discharge pressure
Unit runs, but shortly stops
[6]-14
Inspect fuse type & size Blown fuse or varistor
Inspect connecons - ghten Loose connecons
ƿ ƿ
ƿ
ƿ
ƿ
ƿ
Test circuits with tester Shorted or broken wires
ƿ ƿ ƿ ƿ ƿ
ƿ
ƿ
ƿ
ƿ
Test connuity of thermostat / sensor & wiring Faulty thermostat / room temperature sensor
Place the temperature sensor at the central of
ƿ
Wrong seng place of temperature sensor
the air inlet grille
ƿ
Test connuity of coil & contacts Faulty magnec contactor for compressor
Electrical Circuit
ƿ
ƿ
Test connuity of coil & contacts Faulty magnec contactor for fan
ƿ
ƿ
ƿ
Replace the stepping motor Faulty stepping motor
ƿ
ƿ
ƿ
Leak test Shortage of refrigerant
ƿ ƿ
Replace restricted part Restricted liquid line
Clean or replace Dirty air filter
Clean coil Dirty evaporator coil
ƿ ƿ ƿ ƿ ƿ
ƿ ƿ ƿ ƿ ƿ
Check fan Insufficient air through evaporator coil
ƿ
ƿ
Change charged refrigerant volume Overcharge of refrigerant
ƿ ƿ
ƿ ƿ
Clean condenser or remove obstacle Dirty or parally blocked condenser
Purge, evacuate and recharge Air or incompressible gas in refrigerant cycle
ƿ ƿ ƿ
Remove obstrucon to air flow Short cycling of condensing air
Remove obstrucon in air or water flow High temperature condensing medium
ƿ ƿ ƿ ƿ ƿ ƿ
Remove obstrucon in air or water flow Insufficient condensing medium
Refrigerant Circuit
ƿ
Replace compressor Broken compressor internal parts
ƿ
ƿ
ƿ
Test compressor efficiency Inefficient compressor
Replace valve Expansion valve obstructed
[6]-15
Replace valve Expansion valve or capillary tube closed completely
ƿ ƿ ƿ
ƿ ƿ
Replace valve Leaking power element on expansion valve
Fix feeler bulb Poor installaon of feeler bulb
ƿ
ƿ ƿ
Check heat load Heavy load condion
Tighten bolts or screws Loosen hold down bolts and / or screws
ƿ ƿ
Remove them Shipping plates remain aached
Choose AC of lager capacity or add the number
ƿ
Poor choices of capacity
Others
of AC
Recfy piping so as not to contact each other or
ƿ
Contact of piping with other piping or external plate
with external plate
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
rror Code
EH 00 EL 01 EH 02 EH 03 EH 60 EH 61 EH 0B EL 0C PC 08
Indoor PCB x
Outdoor PCB x x x x x x x
Display board x x x x x x x x
T1 sensor x x x x x x x x
T2 Sensor x x x x x x x
Reactor x x x x x x x x
Compressor x x x x x x x x
Additional refrigerant x x x x x x x x
F1 F2 F3 F4 F5 P0 P1 P2 P6 P4
Part requiring replacement
EC 53 EC 52 EC 54 EC 51 EC 07 PC 00 PC 01 PC 02 PC 03 PC 04
Indoor PCB x x x x x x x x x x
Outdoor PCB
T3 Sensor x x x x x x x x x
T4 Sensor x x x x x x x x x
TP Sensor x x x x x x x x x
Reactor x x x x x x x x x
Compressor x x x x x x x x
Note: For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric control box
should be replaced as a whole.
[6]-16
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
Is it
still displaying the NO The unit is operating normally.
error code?
YES
Remarks:
EEPROM is a read-only memory whose contents can be erased and reprogrammed using a pulsed voltage.
The location of the EEPROM chip on the indoor and outdoor PCB is shown in the following two images:
Notes:
For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric control
box should be replaced as a whole.
These pictures are only for reference, actual appearance may vary.
Troubleshooting and repair of compressor driven chip EEPROM parameter error and communication error
between outdoor main chip and compressor driven chip are same as F4 / EC 51.
[6]-17
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
6.7.2 E1 / EL 01 (Indoor and Outdoor Unit communication error diagnosis and solution)
Description: Indoor Unit can not communicate with Outdoor Unit.
NO
Check the
wiring connection
Correct the connection
between indoor and NO
or change wires.
outdoor unit: are
they good?
NO YES
Unplug all the high voltage compo-
Replace short-circuited nents connected to main PCB, such as
Check the DC 5V, 12V from component(s) and out- YES 4 way valve, heater, AC fan one by one
IPM board to main PCB, are door PCB. to check their resistance. Is there any
they normal? NO component in short circuit?
NO NO
Notes:
For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric control
box should be replaced as a whole.
[6]-18
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
Remarks:
• Use a multimeter to test the DC voltage between 2 port (or S or L2 port) and 3 port (or N or S port) of outdoor unit.
The Red pin of multimeter connects with 2 port (or S or L2 port), while the Black pin is for 3 port (or N or S port).
• When AC is normally running, the voltage is moving alternately as positive and negative values.
• If the outdoor unit has malfunction, the voltage will move alternately with positive values.
• While if the indoor unit has malfunction, the voltage will be a certain value.
• Use a multimeter to test the resistance of the reactor which does not connect with capacitor.
• The normal value should be around 0 Ω. Otherwise, the reactor must have malfunction.
Note: The picture and the value are only for reference, actual condition and specific value may vary.
[6]-19
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
Description: When PCB does not receive zero crossing signal feedback for 4 minutes or the zero crossing signal
time interval is abnormal.
YES
Note:
E2 / EH 02 zero crossing detection error is only valid for the unit with AC fan motor, for other models, this
error is invalid.
[6]-20
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
6.7.4 E3 / EH 03 / F5 / EC 07 (Fan speed is operating outside of the normal range diagnosis and solution)
Description: When the indoor / outdoor fan speed keeps too low or too high for a certain time, the LED displays the
failure code and the AC turns off.
Recommended parts to check or to prepare:
• Connection wires
• Fan assembly
• Fan motor
• PCBs
YES
Does it turn easily? NO Find the cause of the problem and resolve it.
YES
NO
YES
Note:
For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric control
box should be replaced as a whole.
[6]-21
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
Index:
1. Indoor or Outdoor DC Fan Motor (control chip is in fan motor)
Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor connector.
If the value of the voltage is not in the range shown in below table, the PCB must have problems and needs to be
replaced.
1 3 4 5 6
Red
Blu
White
Yellow
Black
UVW (Connector)
[6]-22
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
Red
Input Terminals
Red 1
Black 2
White
White 3
Black
[6]-23
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
6.7.5 E4 / EH 60 / E5 / EH 61 / F1 / EC 53 / F2 / EC 52 / F3 / EC 54
(Open circuit or short circuit of temperature sensor diagnosis and solution)
Description: If the sampling voltage is lower than 0.06V or higher than 4.94V, the LED displays the failure code.
YES
Measure the resistance
value of the sensor.
Is the value
within acceptable NO Replace the sensor.
parameters?
YES
Note:
For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric control box
should be replaced as a whole. This picture and the value are only for reference, actual appearance and value
may vary. For certain models, outdoor unit uses combination sensor, T3, T4 and TP are in the same group.
[6]-24
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
6.7.6 E7 / EH / 0b (Indoor PCB / Display board communication error diagnosis and solution)
Description: Indoor PCB does not receive feedback from the display board.
Recommended parts to check or to prepare:
• Communication wire
• Indoor PCB
• Display board
Is it still
displaying the NO The unit functions normally.
error code?
YES
Are all
the connections NO Ensure a proper connection.
good?
YES
Does
the error still
exist?
[6]-25
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
YES
Is there some
cool air blowing out from YES Check the T2 sensor.
indoor air outlet?
NO
[6]-26
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
YES
NO
Are they
within acceptable NO Replace the compressor.
parameters?
YES
YES
YES
Note:
For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric control
box should be replaced as a whole.
[6]-27
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
6.7.9 P0 / PC 00 (IPM malfunction or IGBT over-strong current protection diagnosis and solution)
Description: When the voltage signal which the IPM sends to the compressor drive chip is abnormal, the LED
displays the failure code and the AC turns off.
NO
YES
YES
Are they
within acceptable NO Replace the compressor.
parameters?
YES
Note:
For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric control
box should be replaced as a whole.
[6]-28
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
6.7.10 P1 / PC 01 (Over voltage or too low voltage protection diagnosis and solution)
Description: Abnormal increases or decreases in voltage are detected by checking the specified voltage detection
circuit.
YES
YES
YES
Note:
NO For certain models, outdoor PCB could not be re-
moved separately. In this case, the outdoor electric
Replace the reactor. control box should be replaced as a whole.
[6]-29
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
6.7.11 P2 / PC 02
(High temperature protection of IPM module or High pressure protection diagnosis and solution)
Description: If the temperature of IPM module is higher than a certain value, the LED displays this failure code.
For some models with high pressure switch, outdoor pressure switch cuts off the system because high pressure is
higher than 4.4 MPa, the LED displays the failure code.
NO
Note:
For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric control
box should be replaced as a whole.
[6]-30
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
YES
YES
NO
Check if the outdoor unit venti- Ensure that the outdoor unit ventilation
NO
lation is good. is functioning properly.
YES
YES
NO
NO
[6]-31
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
Description: An abnormal inverter compressor drive is detected by a special detection circuit, including communi -
cation signal detection, voltage detection, compressor rotation speed signal detection and so on.
NO
Is IPM
functioning Replace the IPM board or
NO
properly? replace the outdoor PCB.
YES
YES
Are they
within acceptable NO Replace the compressor.
parameters?
YES
Note:
For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric control
box should be replaced as a whole.
[6]-32
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
Description: Outdoor pressure switch cuts off the system because low pressure is lower than 0.13 MPa, the LED
displays the failure code.
[6]-33
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
YES
YES
NO
Is the valve core of the high Open the valve core of the
pressure valve fully opened? NO
high pressure valve.
YES
YES
NO
NO
[6]-34
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
WARNING
Be sure to turn off all power supplies or disconnect all wires to avoid electric shock. Operate after com-
pressor and coil have returned to normal temperature to avoid any injuries.
1. Disconnect the temperature sensor from PCB (refer to Chapter 4 and Chapter 5).
2. Measure the resistance value of the sensor using a multi-meter.
3. Check corresponding temperature sensor resistance value table (refer to Chapter 7).
Note: The picture and the value are only for reference, actual condition and specific value may vary.
1. Disconnect the compressor power cord from outdoor PCB (refer to Chapter 5).
2. Measure the resistance value of each winding using a multi-meter.
3. Check the resistance value of each winding, according to the following table.
Blue
Input Terminals
Blue 1
Red 2
Red Black
Black 3
[6]-35
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
Note: The picture and the value are only for reference, actual condition and specific value may vary.
[6]-36
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
WARNING
Electricity remains in capacitors even when the power supply is off. Ensure the capacitors are fully
discharged before troubleshooting.
Normal Normal
Digital Tester Digital Tester
Resistance Value Resistance Value
(+) Red (-) Black (+) Red (-) Black
N ∞ U ∞
U V
P (Several MΩ) N (Several MΩ)
V W
W -
V
P N
Note: The picture and the value are only for reference, actual condition and specific value may vary.
[6]-37
“Wall” Type Active Line R32 Refrigerant AC: 6. Troubleshooting
YKFG-13-4-38L
Fan Motor Model YKFG-15-4-28-1 YKFG-20-4-10L YKFG-20-4-5-11
YKFG-13-4-38L-4
YKFG-28-4-3-7
Fan Motor Model YKFG-20-4-5-19 YKFG-25-4-6-14 YKFG-28-4-6-5
YKFG-28-4-3-14
YKFG-45-4-22
Fan Motor Model YKFG-45-4-13 YKFG-60-4-2-6
YKFG-45-4-22-13
[6]-38
“Wall” Type Active Line R32 Refrigerant AC: 7. Appendix
7. APPENDIX
7.1 TEMPERATURE SENSOR RESISTANCE VALUE TABLES
i) Temperature Sensors T1, T2, T3 and T4 (°C – kΩ)
°C °F kΩ °C °F kΩ °C °F kΩ °C °F kΩ
-20 -4 115.266 20 68 12.6431 60 140 2.35774 100 212 0.62973
-19 -2 108.146 21 70 12.0561 61 142 2.27249 101 214 0.61148
-18 0 101.517 22 72 11.5 62 144 2.19073 102 216 0.59386
-17 1 96.3423 23 73 10.9731 63 145 2.11241 103 217 0.57683
-16 3 89.5865 24 75 10.4736 64 147 2.03732 104 219 0.56038
-15 5 84.219 25 77 10 65 149 1.96532 105 221 0.54448
-14 7 79.311 26 79 9.55074 66 151 1.89627 106 223 0.52912
-13 9 74.536 27 81 9.12445 67 153 1.83003 107 225 0.51426
-12 10 70.1698 28 82 8.71983 68 154 1.76647 108 226 0.49989
-11 12 66.0898 29 84 8.33566 69 156 1.70547 109 228 0.486
-10 14 62.2756 30 86 7.97078 70 158 1.64691 110 230 0.47256
-9 16 58.7079 31 88 7.62411 71 160 1.59068 111 232 0.45957
-8 18 56.3694 32 90 7.29464 72 162 1.53668 112 234 0.44699
-7 19 52.2438 33 91 6.98142 73 163 1.48481 113 235 0.43482
-6 21 49.3161 34 93 6.68355 74 165 1.43498 114 237 0.42304
-5 23 46.5725 35 95 6.40021 75 167 1.38703 115 239 0.41164
-4 25 44 36 97 6.13059 76 169 1.34105 116 241 0.4006
-3 27 41.5878 37 99 5.87359 77 171 1.29078 117 243 0.38991
-2 28 39.8239 38 100 5.62961 78 172 1.25423 118 244 0.37956
-1 30 37.1988 39 102 5.39689 79 174 1.2133 119 246 0.36954
0 32 35.2024 40 104 5.17519 80 176 1.17393 120 248 0.35982
1 34 33.3269 41 106 4.96392 81 178 1.13604 121 250 0.35042
2 36 31.5635 42 108 4.76253 82 180 1.09958 122 252 0.3413
3 37 29.9058 43 109 4.5705 83 181 1.06448 123 253 0.33246
4 39 28.3459 44 111 4.38736 84 183 1.03069 124 255 0.3239
5 41 26.8778 45 113 4.21263 85 185 0.99815 125 257 0.31559
6 43 25.4954 46 115 4.04589 86 187 0.96681 126 259 0.30754
7 45 24.1932 47 117 3.88673 87 189 0.93662 127 261 0.29974
8 46 22.5662 48 118 3.73476 88 190 0.90753 128 262 0.29216
9 48 21.8094 49 120 3.58962 89 192 0.8795 129 264 0.28482
10 50 20.7184 50 122 3.45097 90 194 0.85248 130 266 0.2777
11 52 19.6891 51 124 3.31847 91 196 0.82643 131 268 0.27078
12 54 18.7177 52 126 3.19183 92 198 0.80132 132 270 0.26408
13 55 17.8005 53 127 3.07075 93 199 0.77709 133 271 0.25757
14 57 16.9341 54 129 2.95896 94 201 0.75373 134 273 0.25125
15 59 16.1156 55 131 2.84421 95 203 0.73119 135 275 0.24512
16 61 15.3418 56 133 2.73823 96 205 0.70944 136 277 0.23916
17 63 14.6181 57 135 2.63682 97 207 0.68844 137 279 0.23338
18 64 13.918 58 136 2.53973 98 208 0.66818 138 280 0.22776
19 66 13.2631 59 138 2.44677 99 210 0.64862 139 282 0.22231
[7]-1
“Wall” Type Active Line R32 Refrigerant AC: 7. Appendix
[7]-2
“Wall” Type Active Line R32 Refrigerant AC: 7. Appendix
Bar 21.11/15 6.5 6.6 7.4 8.2 8.4 8.0 8.3 8.8 10.3 10.8
Bar 23.89/17.22 6.8 6.9 8.1 8.8 8.8 8.5 8.9 9.3 10.9 11.4
Bar 26.67/19.44 7.2 7.3 8.7 9.7 9.5 9.1 9.3 9.8 11.4 12.1
Bar 32.22/22.78 7.9 8.0 9.8 10.7 10.5 9.7 10.2 10.8 12.6 13.3
Outdoor
(DB)
Temp. (°C) -17 -15 -9.44 7.22 23.89 29.44 35 40.56 46.11 48.89
Indoor
(DB/WB)
Psi 21.11/15 95 96 108 118 121 115 119 128 150 157
Psi 23.89/17.22 99 101 117 128 126 122 129 135 158 165
Psi 26.67/19.44 105 106 125 141 138 132 135 143 165 176
Psi 32.22/22.78 114 115 142 155 152 141 148 157 184 193
Outdoor
(DB)
Temp. (°C)
Indoor -17 -15 -9.44 7.22 23.89 29.44 35 40.56 46.11 48.89
(DB/WB)
MPa 21.11/15 0.65 0.66 0.74 0.82 0.84 0.80 0.83 0.88 1.03 1.08
MPa 23.89/17.22 0.68 0.69 0.81 0.88 0.88 0.85 0.89 0.93 1.09 1.14
MPa 26.67/19.44 0.72 0.73 0.87 0.97 0.95 0.91 0.93 0.98 1.14 1.21
MPa 32.22/22.78 0.79 0.80 0.98 1.07 1.05 0.97 1.02 1.08 1.26 1.33
1.4
1.2
0.8
21.11/15
0.6 23.89/17.22
26.67/19.44
0.4
32.22/22.78
0.2
-17 -15
4 2 89 44 56 11 89
-9.4 7.2 23. 29. 35 40. 46. 48.
[7]-3
“Wall” Type Active Line R32 Refrigerant AC: 7. Appendix
Heating chart:
Outdoor
(DB/WB)
Temp. (°C)
Indoor 13.89/11.67 8.33/6.11 2.78/0.56 -2.78/-5 -8.33/-10.56 -17/-19 -27/-28
(DB)
Outdoor
(DB/WB)
Temp. (°C)
Indoor 13.89/11.67 8.33/6.11 2.78/0.56 -2.78/-5 -8.33/-10.56 -17/-19 -27/-28
(DB)
Outdoor
(DB/WB)
Temp. (°C)
Indoor
13.89/11.67 8.33/6.11 2.78/0.56 -2.78/-5 -8.33/-10.56 -17/-19 -27/-28
(DB)
3.5
2.5
1.5 12.78
1 18.33
23.89
0.5
67 /6.1
1
/0.5
6 8/-5 0.5
6 /-19 /-28
9/11. 3 8 -2.7 /-1 -17 -27
3.8 8.3 2.7 .33
1 -8
[7]-4
“Wall” Type Active Line R32 Refrigerant AC: 7. Appendix
[7]-5
“Wall” Type Active Line R32 Refrigerant AC
Notes
Notes-1
“Wall” Type Active Line R32 Refrigerant AC
Notes
Notes-2
Series 3 Models: “Wall” Type Active Line R32 Refrigerant AC