OMV Technical Information Versions

VERSIONS

Cyl. 50 mm Cyl. 2.25 in Standard ange Splined 2.125 in Tapered 60 mm Tapered 2.25 in SAE-C ange Wheel Short Cyl. 2.25 in Splined 2.125 in Cyl. 50 mm Tapered 60 mm Tapered 2.25 in No output shaft

G1 1 5/16-12 UN G1 1 5/16-12 UN G1 1 5/16-12 UN 1 5/16-12 UN 1 5/16-12 UN G1 G1 1 5/16-12 UN G1

Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

OMV OMV OMV OMV OMV OMV OMV OMV OMVW OMVW OMVW OMVS

Function diagram - see page :

Features available (options) : Speed sensor Motor with tacho connection Viton shaft seal Painted Ultra short

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Main type designation

European version

Drain connection

Mounting ange

Check valve

US version

Port size

Shaft

OMV Technical Information Code Numbers

CODE NUMBERS
Displacement [cm3] Shaft Permissible loads shaft Page loads Technical data Page

315
3100 2150 3105 2155 3110 2160 2183 2188 3115 3120 2170 3125 65

400
3101 2151 3106 2156 3111 2161 2184 2189 3116 3121 2171 3126 65

500
3102 2152 3107 2157 3112 2162 2185 2190 3117 3122 2172 3127 66

630
3103 2153 3108 2158 3113 2163 2186 2191 3118 3123 2173 3128 66

800
3104 2154 3109 2159 3114 2164 2187 2192 3119 3124 2174 3129 67

151B 151B 151B 151B 151B 151B 151B 151B 151B 151B 151B 151B

60 60 60 60 60 60 60 60 60 60 60 60

63 63 63 63 63 63 64 64 63 63 63

72 73 72 73 72 73 74 74 75 75 76 77

Ordering Add the four digit prex 151B to the four digit numbers from the chart for complete code number. Example: 151B3101 for an OMV 400 with standard ange, cyl. 50 mm shaft and port size G 1. Note: Orders will not be accepted without the four digit prex.

Dimensions Page 59

CODE NUMBERS NUMBER

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OMV Technical Information Technical data

TECHNICAL DATA FOR OMV, OMVW AND OMVS
Type OMV OMVW OMVS 315
cm3 [in3] min-1 [rpm] Nm [lbfin] cont. int1) cont. int.1) cont. int.1) cont. Max. pressure drop bar [psi] int.1) peak
2)

Motor size
Geometric displacement Max. speed

OMV OMVW OMVS 400

400.9 [24.46] 500 600 1180 [10440] 1410 [12480] 53.5 [71.7] 64.0 [85.8] 200 [2900] 240 [3480] 280 [4060] 200 [52.8] 240 [63.4] 8 [116] 910 [8050] 1090 [9650]

OMV OMVW OMVS 500

499.6 [30.49] 400 480 1460 [12920] 1760 [15580] 53.5 [71.7] 64.0 [85.8] 200 [2900] 240 [3480] 280 [4060] 200 [52.8] 240 [63.4] 8 [116] 1130 [10000] 1360 [12040]

OMV OMVW OMVS 630

629.1 [38.39] 315 380 1660 [14690] 1940 [17170] 48.0 [64.4] 56.0 [75.1] 180 [2610] 210 [3050] 240 [3480] 200 [52.8] 240 [63.4] 8 [116] 1330 [11770] 1550 [13720]

OMV OMVW OMVS 800

801.8 [48.93] 250 300 1880 [16640] 2110 [18680] 42.5 [57.0] 48.0 [64.4] 160 [2320] 180 [2610] 210 [3050] 200 [52.8] 240 [63.4] 8 [116] 1510 [13360] 1700 [15050]

314.5 [19.19] 510 630 920 [8140] 1110 [9820] 42.5 [57.0] 51.0 [68.4] 200 [2900] 240 [3480] 280 [4060] 160 [42.3] 200 [52.8] 8 [116] 710 [6280] 850 [7520]

Max. torque

Max. output

kW [hp]

Max. oil ow

l/min [USgal/min]

cont. int.1)

Max. starting pressure with unloaded shaft Min. starting torque

bar [psi] at max. press. drop cont. Nm [lbfin] at max. press. drop int.1) Nm [lbfin]

Type
bar OMV OMVW OMVS [psi] bar [psi] bar [psi]
1) 2)

Max. inlet pressure

cont. int.
1)

Max. return pressure with drain line

140 [2030] 175 [2540] 210 [3050]

210 [3050] 250 [3630] 300 [4350]

peak2)

Intermittent operation: the permissible values may occur for max. 10% of every minute. Peak load: The permissible values may occur for max. 1% of every minute.

For max. permissible combination of ow and pressure, see function diagram for actual motor.

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OMV Technical Information Technical data

MAX. PERMISSIBLE SHAFT SEAL PRESSURE OMV with check valves and without use of drain connection: The pressure on the shaft seal never exceeds the pressure in the return line OMV with check valves and with drain connection: The shaft seal pressure equals the pressure on the drain line.

Max. return pressure without drain line or max. pressure in the drain line

Intermittent operation: the permissible values may occur for max. 10% of every minute. Continuous operation

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OMV Technical Information Technical data

PRESSURE DROP IN MOTOR

The curve applies to an unloaded motor shaft and an oil viscosity of 35 mm2/s (165 SUS) The table shows the max. oil ow in the drain line at a return pressure less than 5-10 bar [75-150 psi].

OIL FLOW IN DRAIN LINE

Pressure drop bar [psi]

140 [2030]

Viscosity mm2/s [SUS]

20 [100] 35 [165] 20

Oil ow in drain line l/min [US gal/min]

3.0 [0.79] 2.0 [0.53] 6.0 [1.59] 4.0 [1.06]

210 [3050]

[100] 35 [165]

DIRECTION OF SHAFT ROTATION

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OMV Technical Information Technical data

PERMISSIBLE SHAFT LOADS FOR OMV Mounting ange: Standard Shaft: All shaft types

Mounting ange: Wheel

Shaft: All shaft types

The output shaft runs in tapered roller bearings that permit high axial and radial forces. The permissible radial load on the shaft is shown for an axial load of 0 N as a function of the distance from the mounting ange to the point of load application. The curve is based on B10 bearing life (2000 hours or 12,000,000 shaft revolutions at 100 min-1) at rated output torque, when mineral-based hydraulic oil with a sufcient content of anti-wear additives, is used. For 3,000,000 shaft revolutions or 500 hours increase these shaft loads with 52%. The dash curve shows max. radial shaft load. Any shaft load exceeding the values shown in the curve will involve a risk of breakage. Bearing life calculations can be made using the explanation and formula provided in the chapter "Bearing dimensioning" in the technical information "General Orbital motors" [Link].100.G2.02 520L0232.
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OMV Technical Information Technical data

PERMISSIBLE SHAFT LOADS FOR OMV Mounting ange: SAE-C Shaft: All shaft types

A: Cyl. 2.25 in shaft B: Splined 2.125 in shaft The output shaft runs in tapered roller bearings that permit high axial and radial forces. The permissible radial load on the shaft is shown for an axial load of 0 N as a function of the distance from the mounting ange to the point of load application. The curve is based on B10 bearing life (2000 hours or 12,000,000 shaft revolutions at 100 min-1) at rated output torque, when mineral-based hydraulic oil with a sufcient content of anti-wear additives, is used. For 3,000,000 shaft revolutions or 500 hours increase these shaft loads with 52%. The dash curve shows max. radial shaft load. Any shaft load exceeding the values shown in the curve will involve a risk of breakage. Bearing life calculations can be made using the explanation and formula provided in the chapter "Bearing dimensioning" in the technical information "General Orbital motors" [Link].100.G2.02 520L0232.

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OMV Technical Information Function diagrams

FUNCTION DIAGRAMS

Explanation of function diagram use, basis and conditions can be found on page 5. Continuous range Intermittent range (max. 10% operation every minute) Note: Intermittent pressure drop and oil ow must not occur simultaneously.

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OMV Technical Information Function diagrams

FUNCTION DIAGRAMS

Explanation of function diagram use, basis and conditions can be found on page 5. Continuous range Intermittent range (max. 10% operation every minute) Note: Intermittent pressure drop and oil ow must not occur simultaneously.

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OMV Technical Information Function diagrams

FUNCTION DIAGRAMS

Explanation of function diagram use, basis and conditions can be found on page 5. Continuous range Intermittent range (max. 10% operation every minute) Note: Intermittent pressure drop and oil ow must not occur simultaneously.

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OMV Technical Information Shaft version

SHAFT VERSION

A: Cylindrical 50 mm shaft D: Parallel key A14 9 70 DIN 6885

B: Cylindrical 2.25 in shaft for OMV with standard mounting ange E: Parallel key 1 /2 1/2 21/4 in B.S. 46

C: Cylindrical 2.25 in shaft for OMV with mounting ange SAE-C F: Parallel key 1 /2 1/2 21/4 in B.S. 46

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OMV Technical Information Shaft version

SHAFT VERSION

D: Involute splined shaft ANS B92.1 - 1970 standard Flat root side t Pitch 8/16 Teeth 16 Major dia. 2.125 in Pressure angle 30

US Version E: Involute splined shaft for OMV with standard mounting ange ANS B92.1 - 1970 standard Flat root side t Pitch 8/16 Teeth 16 Major dia. 2.125 in Pressure angle 30

US Version F: Involute splined shaft for OMV with mounting ange SAE-C ANS B92.1 - 1970 standard Flat root side t Pitch 8/16 Teeth 16 Major dia. 2.125 in Pressure angle 30

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OMV Technical Information Shaft version

SHAFT VERSION

G: Tapered 60 mm shaft (ISO/R775) J: DIN 937 Across ats: 65 mm Tightening torque: 750 50 Nm [6640 440 lbfin] I: Taper 1:10 K: Parallel key B16 10 32 DIN 6885

H: Tapered 2.25 in shaft L: Cone 1:8 SAE J501 M: 11/2 - 18 UNEF Across ats: 23/8 in Tightening torque: 750 50 Nm [6640 440 lbfin] N: Parallel key 9 /16 9/16 2 in B.S. 46

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OMV Technical Information Technical data

PORT THREAD VERSIONS

A: G main ports E: ISO 228/1 - G1

B: UN main ports F: 1 5/16 - 12 UN O-ring boss port

C: G drain port G: ISO 228/1 - G1/4

D: UNF drain port H: 9/16 - 18 UNF O-ring boss port

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OMV Technical Information Dimensions European version

STANDARD FLANGE

Type
OMV 315 OMV 400 OMV 500 OMV 630 OMV 800

Lmax. mm [in]
215 222 230

L1* mm [in]
22.0 29.0 37.0

L2 mm [in]
160 167 175

Output shaft
Cyl. 50 mm Splined 2.125 in Tapered 60 mm

L3 mm [in]
82 [3.23] 105 [4.13]

[8.46] [0.866] [6.30] [8.74] [1.142] [6.57] [9.05] [1.457] [6.89] 240 47.5 186 [9.45] [1.870] [7.32] 254 61.5 200 [10.00] [2.421] [7.87]

C: Drain connection G 14; 12 mm [0.47 in] deep D: M12; 12 mm [0.47 in] deep E: G 1; 18 mm [0.71 in] deep

*) The gearwheel set is 3.5 mm [0.138 in] wider across the rollers than the L1 dimensions

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OMV Technical Information Dimensions US version

STANDARD FLANGE

Type
OMV 315 OMV 400

Lmax. mm [in]

L1* mm [in]

L2 mm [in]

Output shaft
Cyl. 2.25 in Splined 2.125 in Tapered 2.25 in

L3 mm [in]
82 [3.23] 100 [3.94]

215 22.0 160 [8.46] [0.866] [6.30] 222 29.0 167 [8.74] [1.142] [6.57]

230 37.0 175 OMV 500 [9.05] [1.457] [6.89] 240 47.5 186 OMV 630 [9.45] [1.870] [7.32] 254 61.5 200 OMV 800 [10.00] [2.421] [7.87]

C: Drain connection 9 16 - 18 UNF; 13 mm [0.51 in] deep O-ring boss port D: 1 516 - 12 UN; 19 mm [0.75 in] deep O-ring boss port *) The gearwheel set is 3.5 mm [0.138 in] wider across the rollers than the L1 dimensions
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OMV Technical Information Dimensions US version

SAE-C FLANGE

Type
OMV 315 OMV 400 OMV 500 OMV 630 OMV 800

Lmax. mm [in]
239 246 254

L1* mm [in]
22.0 29.0 37.0

L2 mm [in]
185 192 200

Output shaft
Cyl. 2.25 in Splined 2.125 in

L3 mm [in]
99 [3.90] 76.7 [3.02]

[9.41] [0.866] [7.28] [9.69] [1.142] [7.56] [10.00] [1.457] [7.87] 265 47.5 211 [10.43] [1.870] [8.31] 279 61.5 225 [10.98] [2.421] [8.86]

C: Drain connection 9 16 - 18 UNF; 13 mm [0.51 in] deep O-ring boss port D: 1 516 - 12 UN; 19 mm [0.75 in] deep O-ring boss port *) The gearwheel set is 3.5 mm [0.138 in] wider across the rollers than the L1 dimensions
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OMV Technical Information Dimensions European version

WHEEL

Type
OMVW 315 OMVW 400 OMVW 500 OMVW 630 OMVW 800

Lmax. mm [in]
146 153 161 172 185

L1* mm [in]
22.0 29.0 37.0 47.5 61.5

L2 mm [in]
92 99 107 118 132

Output shaft
Cyl. 50 mm Tapered 60 mm

L3 mm [in]
82 [3.23] 105 [4.13]

[5.75] [0.866] [3.62] [6.02] [1.142] [3.90] [6.34] [1.457] [4.21] [6.77] [1.870] [4.65] [7.28] [2.421] [5.20]

C: Drain connection G 14; 12 mm [0.47 in] deep D: M12; 12 mm [0.47 in] deep E: G 1; 18 mm [0.71 in] deep

*) The gearwheel set is 3.5 mm [0.138 in] wider across the rollers than the L1 dimensions
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OMV Technical Information Dimensions US version

WHEEL

Type
OMVW 315 OMVW 400 OMVW 500 OMVW 630 OMVW 800

Lmax. mm [in]
147 154 162 172 187

L1* mm [in]
22.0 29.0 37.0 47.5 61.5

L2 mm [in]
92 99 107 118 132 C: Drain connection 9 16 - 18 UNF; 13 mm [0.51 in] deep O-ring boss port D: 1 516 - 12 UN; 19 mm [0.75 in] deep O-ring boss port *) The gearwheel set is 3.5 mm [0.138 in] wider across the rollers than the L1 dimensions
[Link].130.B2.02 520L0407

[5.79] [0.866] [3.62] [6.06] [1.142] [3.90] [6.38] [1.457] [4.21] [6.77] [1.870] [4.65] [7.36] [2.421] [5.20]

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OMV Technical Information Dimensions European version

SHORT

Type
OMVS 315 OMVS 400 OMVS 500 OMVS 630 OMVS 800

Lmax. mm [in]
171 179 186 197 211

L1* mm [in]
22.0 29.0 37.0 47.5 61.5

L2 mm [in]
117 124 132 143 157 *) The gearwheel set is 3.5 mm [0.138 in] wider across the rollers than the L1 dimensions
[Link].130.B2.02 520L0407

[6.73] [0.866] [4.61] [7.05] [1.142] [4.88] [7.32] [1.457] [5.20] [7.76] [1.870] [5.63] [8.31] [2.421] [6.18] C: Drain connection G 14; 12 mm [0.47 in] deep D: M12; 12 mm [0.47 in] deep E: G 1; 18 mm [0.71 in] deep

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OMV Technical Information OMVS

INSTALLING THE OMVS The cardan shaft of the OMVS motor acts as an output shaft. Because of the movement of the shaft, no seal can be tted at the shaft output. Internal oil leakage from the motor will therefore ow into the attached component. During start and operation it is important that the spline connection and the bearings in the attached component receive oil and are adequately lubricated. To ensure that the spline connection receives sufcient oil, a conical sealing ring between the shaft of the attached component and the motor intermediate plate is recommended. This method is used in the OMV. The conical sealing ring (code. no. 633B9021) is supplied with the motor. To ensure that oil runs to the bearings and other parts of the attached component, the stop plate must have a hole in it (see g. below). We recommend an O-ring between motor and attached component. The O-ring (code no. 151B1041) is supplied with the motor. If motor and attached component have been separated, remember to rell before starting up. Fill the oil through the drain connection.

OMVS DIMENSIONS OF THE ATTACHED COMPONENT

A: O-ring: 140 3 mm B: External drain channel C: Drain connection G 14; 12 mm [0.47 in] deep D: Conical seal ring

E: F: G: H:

Internal drain channel M12; min. 18 mm [0.71 in] deep Oil circulation hole Hardened stop plate

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OMV Technical Information OMVS

INTERNAL SPLINE DATA FOR THE COMPONENT TO BE ATTACHED The attached component must have internal splines corresponding to the external splines on the motor cardan shaft (see drawing below). Material: Case hardening steel with a tensile strength corresponding at least to 20 MoCr4 (900 N/mm2) or SAE 8620. Hardening specication: On the surface: HV = 750 50 0.7 0.2 mm under the surface: HV = 560 Internal involute spline data Standard ANS B92.1-1970, class 5 (corrected m X = 1; m = 2.54)
Fillet root side t
Number of teeth Pitch Pitch dia. Major dia. Form dia. (min.) Minor dia. Pressure angle D Dri D Di z DP

mm
16 10/20 30 40.640 45.2 +0.4 0 44.6
0.039 38.5 + 0

in
16 10/20 30 1.6 1.780 +0.016 0 1.756
0.0015 1.516 + 0

Space width Lo (circular) Tooth thickness So (circular) Fillet radius Rmin. Max. measurement l between pins* Pin dia. d

5.180 0.037

0.204 0 .0015

2.835 0.4
0.15 32.47 + 0

0.1116 0.015 1.278 +0.006 0 0.22 0.00004

5.6 0.001

* Finished dimensions (when hardened)

DRAIN CONNECTION ON OMVS OR ATTACHED COMPONENT

A drain line ought to be used when pressure in the return line can exceed the permissible pressure on the shaft seal of the attached component. The drain line can be connected at two different points: 1) at the motor drain connection 2) at the drain connection of the attached component. If a drain line is tted to the attached component, it must be possible for oil to ow freely between motor and attached component. The drain line must be led to the tank in such a way that there is no risk of the motor and attached component being drained of oil when at rest. The maximum pressure in the drain line is limited by the attached component and its shaft seal.
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